Rockwell Automation Reliance electric FlexPak 3000 User manual

Instruction Manual
Pulse Encoder Interface Kit
For Use With FlexPak™3000
and WebPak™3000 DC Drives
M/N 907FK0101
D2-3302-3

©2001 Rockwell International Corporation
The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to
signify new or revised text or figures.
!ATTENTION:Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
FlexPak, WebPak, and Reliance are trademarks of Rockwell Automation.
!ATTENTION:Only qualified electrical personnel familiar with the construction and operation of
thisequipmentandthehazardsinvolvedshouldinstall,adjust,operate,orservicethisequipment.
Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION:Donotinstallorremovemodificationkitswithpowerappliedtothedrive.Disconnect
and lock out incoming power before attempting such installation or removal. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION:The user is responsible for conforming with all applicable local, national, and
international codes. Failure to observe this precaution could result in damage to, or destruction
of, the equipment.
Trademarks not belonging to Rockwell Automation are property of their
respective companies.

Contents I
CONTENTS
Chapter 1 Introduction
1.1 Related Publications........................................................................................1-1
1.2 Getting Assistance from Reliance Electric.......................................................1-1
Chapter 2 Installing the Pulse Encoder Interface Kit
2.1 Opening the Drive and Carrier.........................................................................2-1
2.2 Mounting the Pulse Encoder Interface Board..................................................2-2
2.3 Wiring the Pulse Encoder Interface Board ......................................................2-4
2.4 Checking Motor and Drive Wiring....................................................................2-5
2.5 Closing the Carrier and Drive ..........................................................................2-5
2.6 Verifying and Adjusting Drive Parameters.......................................................2-6
Chapter 3 Adjusting Drive Parameters
3.1 Adjusting FlexPak 3000 Parameters ...............................................................3-1
3.1.1 Parameter 200 (FEEDBACK SELECT).................................................3-1
3.1.2 Parameter 207 (PULSE TACH PPR)....................................................3-2
3.1.3 Parameter 208 (PULSE TACH QUADRATURE) ..................................3-2
3.1.4 Parameter 798 (PULSE TACH KIT)......................................................3-3
3.2 Adjusting WebPak 3000 Parameters...............................................................3-3
3.2.1 Parameter 200 (FEEDBACK SELECT).................................................3-4
3.2.2 Parameter 207 (ENCODER PPR).........................................................3-4
3.2.3 Parameter 798 (ENCODER KIT)...........................................................3-4
Chapter 4 Determining Pulse Encoder Feedback Polarity...................................................4-1
Appendix A Technical Specifications and Application Data...................................................A-1

II Pulse Encoder Interface Kit

Contents III
List of Figures
Figure 2.1 – Removing the OIM Carrier Shield.........................................................2-1
Figure 2.2 – Installing the Mounting Screws and Washers on the Pulse Encoder
Interface Board.....................................................................................2-2
Figure 2.3 – Mounting the Pulse Encoder Interface Board on the Carrier................2-3
Figure 2.4 – Mounting the Pulse Encoder Interface Board on an I/O Expansion
Board....................................................................................................2-3
Figure 2.5 – Wiring the Pulse Encoder Interface Board ...........................................2-5

IV Pulse Encoder Interface Kit

Contents V
List of Tables
Table 1.1 – Pulse Encoder Interface Kit Contents....................................................1-1
Table 2.1 – Twisted Pair Lead Numbering ...............................................................2-4
Table 3.1 – Pulse Encoder Parameter Ranges for Different Firmware Versions .....3-2
Table 3.2 – Parameter 798 Status Descriptions.......................................................3-3
Table 3.3 – Parameter 798 Status Descriptions.......................................................3-3

VI Pulse Encoder Interface Kit

Introduction 1-1
CHAPTER 1
Introduction
This instruction manual describes how to install and configure the optional Pulse
Encoder Interface kit used by FlexPak3000 and WebPak3000 Digital DC Drives.
These instructions assume that either a single-channel or quadrature differential
output Pulse Encoder has been properly installed on the drive’s motor. (Follow all
procedures from the manufacturer to properly install the Pulse Encoder on the motor.)
Each M/N 907FK0101 Pulse Encoder Interface kit includes a Pulse Encoder Interface
board (with captive screws), nylon washers, and an extension ribbon cable. See table
1.1.
1.1 Related Publications
This manual describes the Pulse Encoder Interface kit and its associated software
parameters. You will also need the following instruction manuals, which describe the
drive hardware and software.
•D2-3404 FlexPak 3000 Hardware Reference
•D2-3405-1 FlexPak 3000 Software Reference
•D2-3443 WebPak 3000 Hardware Reference
•D2-3444 WebPak 3000 Software Reference
1.2 Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office. For technical assistance, call
1-800-726-8112.
Table 1.1 – Pulse Encoder Interface Kit Contents
Description Qty Reliance Part Number
M3 x 10 Screw 4 419062-1PEG
Nylon Washer 4 419064-4E
Pulse Encoder Interface Board 1 O-58775
60-pin Ribbon Cable 1 610273-38S

1-2 Pulse Encloder Interface Kit