Rockwell Automation MD60 User manual

RELIANCE
ELECTRICS)
MD60 AC Drive
User Manual
Version 3.0
Instruction Manual D2-3499-3
Rockwell

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety
considerations:
ATTENTION: Identifies information about practices or
circumstances that can lead to personal injury or death,
property damage, or economic loss.
Important: Identifies information that is critical for successful application and
understanding of the product.
ATTENTION: Only qualified personnel familiar with the
construction and operation of this equipment and the hazards
involved should install, adjust, operate, or service this equipment.
Read and understand this document in its entirety before
proceeding. Failure to observe this precaution could result in
severe bodily injury or loss of life.
ATTENTION: Thedrive contains high voltage capacitors thattake
time to discharge after removal of mains supply. Before working
on the drive, ensure isolation of mains supply from line inputs [R,
S, T (L1, L2, L3)]. Wait three (3) minutes for capacitors to
discharge to safe voltage levels. Darkened display LEDs is not an
indication that capacitors have discharged to safe voltage levels.
Failure to observe this precaution could result in severe bodily
injury or loss of life.
ATTENTION: The drive can operate at and maintain zero speed.
The user is responsible for assuring safe conditions for operating
personnel
by providing suitable guards, audible or visual alarms,
or other devices to indicatethat the drive is operating, or may
operate, at or near zero speed. Failure to observe this precaution
could result in severe bodily injury or loss of life.
ATTENTION: The drive contains ESD- (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are
required when installing, testing, servicing, or repairing the drive.
Erratic machine operation and damage to, or destruction of,
equipment can result if this procedure is not followed. Failure to
observe this precaution can result in bodily injury.
ATTENTION: The user must provide an external, hardwired
emergency stop circuit outside of the drive circuitry. This circuitry
must disable the system in case of improper operation.
Uncontrolled machine operation may result if this procedure is not
followed. Failure to observe this precaution could result in bodily
injury.
ATTENTION: The user is responsible for conforming with all
applicable local and national codes. Failure to observe this
precaution could result in damage to, or destruction of, the
equipment.
ATTENTION: An incorrectly applied or installed drive can result
in component damage or reduction in product life. Wiring or
application errors, such as undersizingthe motor, incorrect or
inadequate AC supply, or excessive ambient temperatures may
result in malfunction of the system.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
©2003 Rockwell Automation. All rights reserved.

Introduction
1.1 Getting Assistance from Reliance Electric................. 1-1
About the MD60 Drive
2.1 Identifying the Drive by Model Numbet................ ee 2-1
2.2 MD60 Drive Ratings, Model Numbers, and Frame
SIZOS ooececescecceeccecesneecseeececeeeeeesaeeseneeessceesnsaeesseeeessareessaes 2-2
2.3 KitS... eee cece cceeeeeeeeee renee eeeee caresses seeeeeaaeesaeeeeeetsaeeeeeeneeeeas 2-3
2.4 Storage GUIDELINES «0... eect eee e cee ee teeter eteeteneeeeeeeee 2-4
Mounting theDrive
3.1 General Requirements for the Installation Site.............. 3-1
3.1.1 Operating Conditions ........ eee eeeeeee entree 3-2
3.1.2 Recommended Mounting Clearances ............04 3-2
3.1.3 Mounting Dimensions for the MD60 Drive........... 3-3
3.2 Mounting the Driven... ieee eeeeeeeeeeseeeeeeneeeeeeeeeeneeeeees 3-4
3.2.1 Protecting the Drive from Debris ........... eee 3-4
Grounding the Drive
4.1 RFI Filter Grounding .....0... ec ceeeeeeeceeeeeeeeeeeeaeeeeeeeneees 4-2
Installing Power Wiring
5.1 Opening the Covel.......eeceecccccceseeeeeeeceeeeeeeeeeeeseeeeeeeneeees 5-1
5.2 Verifying Drive AC Input Ratings Match Available
POWED |... cece cece ceceeeeeee ee neaeeeeeeeaeeeesesaeaeeeseeseeaeeeeeeeeaeeeess 5-2
5.2.1 Ungrounded Distribution Systems.......... eee 5-2
5.2.2 Input Power Conditioning ...........eceeceeeeeeeeereees 5-4
5.3 Power Wiring Specifications 00.0... eieeeeeeeteeeeeeeeeeeeees 5-5
5.4 Power Terminal Block Connections...........cceeeeeeeee 5-5
5.5 Fuses and Circuit Breakers «00... eeeeseeeeeeteeteeeeeeeeees 5-6
5.6 Motor Cable Types Acceptable for 200-600 Volt
INStAIALIONS oo... eeeeeeeene cette eeeeeeeeeaeeeeeaeeeneeeeesaeeeees 5-8
5.7 Reflected Wave Protection .........ceceseeeenreeseeeeeesteeeee 5-9
5.8 Output DISCONNECT ou... eee eeeeeeeeeeeeeeeeeteeeeeteeteeeeeeeeeaas 5-10
Installing Control Wiring
6.1 Stop Circuit Requirement ............e ee eeeeeeeesteeeeeeeeeeee 6-1
6.1.1 Compliance with Machinery Safety Standard EN
60204-1:1992 occ eee eeeeeetteeeeeeeeeeeeaeeeeeeeeeeeaas 6-2
6.2 Motor Start/Stop Precautions.............cccccecsceeeeeesteeeees 6-2
6.3 I/O Wiring Recommendations..........ccceeeecceeeeseeeereeees 6-3
6.3.1. Maximum Cable Length Recommendations........ 6-3
6.4 Wiring the Control Terminal Block ...........0 eee 6-4
6.4.1 I/O Wiring Examples........ cee eceeeeeeereeeeeneeeereeees 6-5
Contents

6.4.2 Typical Multiple Drive Connection Examples....... 6-7
6.5 Start and Speed Reference Control... cesses 6-8
6.6 Accel/Decel Selection ...........c:ccccccecessseceeeeesereessseeeeseeees 6-9
Completing the Installation
7.1 Checking the Installation Before Applying Power to the
DY IVC ooo eeeecect cee ce cee eeeeeeeceeaeceeeesacaeeeeeesaeaeeeeeesneaeeeeeseeaeeeees 7-1
7.2 Powering Up After Installation is Complete...............0+ 7-2
Using the Integral Keypad to Program and Control theDrive
8.1 Keypad Components 0.0... cceecceeseeceteeeeeeeeeeeseeeeeeneeeeas 8-1
8.1.1 Display Description 0.0.0... ee eee eeseeeeeeeeeeneeeees 8-2
8.1.2 LED DeSCriptions 0... eee eee eeneeeteeeeeeeneeeeees 8-2
8.1.3 Key DeSCriptions....... ee eeeeeeseeeeseeeeeeeeeeeneeeeee 8-3
8.2 About Parameters... eececeeeeeesseeeenneeeeeeeeeeseeeeeneeeenees 8-4
8.3 How Parameters are Organized .........:eeceeeeceseeeseeeseeeeee 8-4
8.4 Viewing and Adjusting Basic (P) and Advanced (A)
PAraMe tel ..... ee eeeeeceeeeeeeenneeeeeeeeeeeeeeeaeeeeeaeeteeeeeeneeeees 8-5
8.5 Viewing the Display (d) ParameterS...........cseeeeeeees 8-6
Parameter Descriptions
9.1 Basic Program Group ParameterS.........::cccccseeseeereee 9-2
9.2 Advanced Group Parameters .........:ccceceeeeesteeeneeeeeeeees 9-8
9.3 Display Group Parameters.........cceceseeeeeeeeeeeeeeeieees 9-27
Troubleshooting theDrive
10.1 Fault Codes... cece cccceeecsneeeeeceeeeeseeeeeeneeeseeseeeneees 10-1
10.1.1 Manually Clearing Faults ........ceeeeseeeeeeeees 10-2
10.1.2 Automatically Clearing Faults (Auto Restart
FOAtUIC) oo. eeeceeeeteceeeneeeeeneeeeeaeeesenaeetsaeeeeeaeeesaes 10-2
10.2 Troubleshooting Tables ..........eeeceeeeeeseeeeeneeeseeeeeneeeees 10-6
10.2.1 Problem: Drive Does Not Start From Terminal Block
Start or RUN INPUTS 00... eee eeeeeeeeeeeeeteeeeeeeeaes 10-6
10.2.2 Problem: Drive Does Not Start From Integral
KOYPad ooo... eee ceeeeeeeeenee cence eeeaeeesenaeeesneeeeeteeennaes 10-7
10.2.3 Problem: Drive Does Not Respond to Changes in
Speed COMMANA .........ccecceeeseeeeeeeeeeseeeeneeeseeeas 10-7
10.2.4 Problem: Motor and/or Drive Will Not Accelerate to
Commanded Speed .........cceeceeeceesteeeseeeeeeenneeees 10-8
10.2.5 Problem: Motor Operation is Unstable............... 10-8
10.2.6 Problem: Drive Will Not Reverse Motor
Dir@Ction 20.2.2... cee cecce cee eeeee ce cee eeeeeeeeeeseeeeeeeeeenennaees 10-9
Technical Specifications .........ccceeceeeecceeeeeeeeeeeeteeeneeeneeeee A-1
Record of User Settings 000... cc ccceeeseeseesseeeeeeeeieeieeeneeeee B-1
Parameters Cross-Referenced by Name... C-1
MD60 AC Drive User Manual

CE Conformance Requirement ..........:cceeceescesteeseeeeeeees D-1
ACCESSOLSICS 0... .ccccccccccecceesseceseeceeeeseeceecteaseesseeseeeneeeseeanenaneess E-1
RS485 (MDI) Protocol...........cccccsssccessseeceseeeeeseeeessneeesseeeees F-14
RJ45 Splitter Cable oe ccceeeeeeeeesaeeeeeeseeessaeeeeeesaes G-1
vee eeeaaeeeeceeaaeeceeaueeeeeesaeeeeseauuaeessuaeecessaeceeeeaseeeeeseaueeesseaaaes Index-1
Contents Il

MD60 AC Drive User Manual

Figure 2.1 — Identifying the Drive by Model NUmbeV............. ee ceeeeeeeeeeeees 2-1
Figure 3.1 —Minimum Mounting Clearances ............. cee eee eee ees 3-2
Figure 3.2 — Drive Dimensions - Front View ...........ce ccc ee eeee teeta 3-3
Figure 3.3 — Drive Dimensions - Bottom View... cece eee terres 3-3
Figure 4.1 — Typical Grounding. ..........ccccccceceeccesesneceeeeeeesseeeesceeeseneeeesieeeeees 4-1
Figure 5.1 — Opening the Cover......ccceeceeeccecceeeseeeeecseeeeeeeeeeessneeseeeeeeeneeeeas 5-1
Figure 5.2 — Removing the Finger Guat ..........ceeecccceeeeeeeeeeeeeeeeeeeeeeneeeeas 5-2
Figure 5.3 — Jumper Location (A Frame Shown) .........cccseeeeeeeeeeeeeeeeaes 5-3
Figure 5.4 — Phase-to-Ground MOV Removal...............:.::: esses eeeeereees 5-3
Figure 5.5 — Power Terminal Block Connections............. eee eee eee 5-5
Figure 6.1 — Wiring the Control Terminal Block... eee eee 6-4
Figure 6.2 — I/O Wiring Examples .........ceccccceseeeeeceeeeeeeseeeeeneeesaeeeeeeneeeeas 6-5
Figure 6.3 — Override Priority for the Speed Reference Command........... 6-8
Figure 6.4 — Accel/Decel Selection .............. ce ece eee teeter e teeter teeeeeenees 6-9
Figure 8.1 — Integral Keypad ....... ee eeseceeeeeesneeeeeneeeeeeeeeeaeeennaeeeeneeeeenaeeesaes 8-1
Figure 9.1 — Accel Time 1 (PO39) 00... eee eeeeeesneeeeeeeeesereeeenaeesneeeeeaeeeaes 9-7
Figure 9.2 — Decel Time 1 (PO40)...... ee eeeeeeenneeeeeeeeeeneeeeeeaeeeneeeeenaneeaes 9-7
Figure 9.3 — Accel Time 2 (A067) 00... eeeeeeeeeeennreeeneeeeeneeeeeeeeeneeeeeaeeees 9-11
Figure 9.4 — Decel Time 2 (A068)... eeeeeceeeeennreceeeeeeeeeeeeeaeeeneeeeenaeeees 9-12
Figure 9.5 — DC Brake Level (A081)... cecceeceeeeeeeteeeeeeeeeeeeteetaeeeeeenaees 9-14
Figure 9.6 —S Curve% (A083) Examples .......eccecccceseeeeeeesieeeseeeeenees 9-15
Figure 9.7 — Start Boost (A084) ooo... eee eeeeccceeeeeeee sete eeeeteeeesaeetaeeeeeenaees 9-16
Figure 9.8 — Motor OL Select (A090)... eceeeeeeeeeceeeeeeeeeeeeteeetaeeneeenaees 9-17
Figure 9.9 — Derating Guidelines Based on PWM Frequency (A091)
SEIOCTION ooo. cece ccceeeee cette eeeeeee eect eeaee sents taeeseeeeneetiaeeeneenaes 9-18
Figure 9.10 — Drive Status (d006) Bit Definitions... eects 9-28
Figure 9.11 — Control Source (d012) Bit Definitions ......0 eee 9-29
Figure 9.12 — Control Input Status(d013) Bit Definitions... 9-30
Figure 9.13 — Digital Input Status(d014) Bit Definitions... ee 9-30
Figure 9.14 — Comm Status (d015) Bit Definitions... eects 9-31
Contents V

Vi MD60 AC Drive User Manual

Table 2.1 — Drive Ratings, Model Numbers, and Frame Sizes................- 2-2
Table 2.2 — Standard Kits ...........:ccccccccsseceeeeeeceseeceeseeceseeaeeesneeeesseeessaeessenees 2-3
Table 3.1 — Ambient Operating Temperatures and Mounting Clearances. 3-2
Table 3.2 — Mounting Specifications... eeceeeeee cess terres eenaeeeeeenneee 3-4
Table 5.1 — Corrective Actions for Input Power Conditions ..........e 5-4
Table 5.2 — Power Wiring Specifications ..........cecccceeeeeeeeeeeeeeeeeeteeeeenee 5-5
Table 5.3 — Power Terminal Block Specifications........0...:eeeeeeeeeeeeees 5-5
Table 5.4 — Drive, Fuse, and Circuit Breaker RatingS.......0....ceeeeeeees 5-7
Table 5.5 — Shielded Motor Cable Types Acceptable for 200-600 Volt
INStAllAtiONS «eee ceeeeeeeeeceneeee eee eeseeaeceeeesenaeeeeeeseaeeeeeeesnenaees 5-8
Table 5.6 — Maximum Cable Length Recommendation..........c:ceeeee 5-9
Table 6.1 — Recommended Control and Signal Wire.......0..:ceeceeeeeeees 6-3
Table 6.2 - I/O Terminal Block Specifications ..........ccceeceeeeeeeeeeeeeeeeeeeees 6-3
Table 6.3 — Typical Multiple Drive Connection Examples..............:::000 6-7
Table 8.1 — LED DeSCTiPtions «00.0.0... seca ceeeesee eee ee tenner eeeeeeeeneeeeenaeeeeaeersaees 8-2
Table 8.2 — Key DeSCTIPtiONS 0... ee eeeeeceeeneceeeeeeeeneeeeeaeeesneeeeeaeeeenaeersaeees 8-3
Table 8.3 — Viewing and Adjusting Basic (P) and Advanced (A)
PAraMetelS ........ccccceececceceeeeeeeeeeeeeeceeaeaeeeeeeseeaeeeeeeseeaeeeeessenaees 8-5
Table 8.4 — Viewing the Display (d) Parameters... seeeeesseeerereeeees 8-6
Table 9.1 — Trip Points for Digital Output Relay... eeeeeeeeeeeeeee 9-11
Table 9.2 — Selecting the Reference Source Using Presets..............04 9-13
Table 10.1 — Fault Descriptions and Corrective Actions... 10-3
Table 10.2 — Problem: Drive Does Not Start From Terminal Block Start
OF RUM INDUS 200... eee ee eee eeeee eee eneeeeeaaeeeteeeeeeaeeeeeneereneeees 10-6
Table 10.3 — Problem: Drive Does Not Start From Integral Keypad........ 10-7
Table 10.4 — Problem: Drive Does Not Respond to Changes in Speed
COMMANA) .......ccccecscceceeceesseeeeceeeeeecareesesaeeseneesesseessseeesineess 10-7
Table 10.5 — Problem: Motor and/or Drive Will Not Accelerate to
Commanded Speed .......ccceceeccseeeeseeceneeseeeeeesieeesaeeeeeeeas 10-8
Table 10.6 — Problem: Motor Operation is Unstable.........c cesses 10-8
Table 10.7 — Problem: Drive Will Not Reverse Motor Direction............... 10-9
Contents Vi

VII MD60 AC Drive User Manual

Introduction
This manual is intended for qualified electrical personnel familiar
with installing, programming, and maintaining AC drives.
This manual contains information on:
* Installing and wiring the MD60 drive
* Programming the drive
* Troubleshooting the drive
The latest version of this manual is available from
http://www.theautomationbookstore.com or
http://www.reliance.com/docs_onl/online_stdrv.htm.
1.1 Getting Assistance from Reliance
Electric
If you have any questions or problems with the products described
in this instruction manual, contact your local Reliance Electric sales
office.
For technical assistance, call 1-800-726-8112. Before calling,
please review the troubleshooting section of this manual and check
the Reliance Standard Drives website for additional information.
When you call this number, you will be asked for the drive model
number or catalog number and this instruction manual number.
Introduction 1-1

1-2 MD60 AC Drive User Manual

About the MD60 Drive
This chapter provides information about the MD60 AC drive,
including:
* How to identify the drive
* Descriptions of NEMA ratings
2.1 Identifying the Drive by Model
Number
Each drive can be identified by its model number, as shown in
figure 2.1. The model number is on the shipping label and the drive
nameplate. The model number includes the drive and any options.
Drive model numbers are provided in table 2.1.
6MD = MD60 Drive
-Phase, 240 VAC
-Phase, 120 VAC
Phase, 240 VAC
A
Vv
B
D Phase, 460VAC
=1
=1
=3
=3
N = IP20 (Open)
@115V / 230 VAC
1P5=1.5 A, 0.25 HP
2P3 = 2.3 A, 0.5 HP
4P5 = 4.5 A, 1 HP
6P0 = 6.0 A,1.5 HP
8P0 = 8A, 2 HP
012=12A, 3 HP
017 =17.5 A, 5 HP
@460 VAC
1P4 = 1.4 A, 0.5 HP
2P3 = 2.3 A,1HP
4P0 = 4A, 2HP
6P0 =6 A, 3 HP
8P7 = 8.7 A, 5 HP
Reserved
0 = Not Filtered
1 = Internal Filter
Reserved
Figure 2.1 — Identifying the Drive by Model Number
About the MD60 Drive 2-4

2.2 MD60 Drive Ratings, Model Numbers,
and Frame Sizes
Similar MD60 drive sizes are grouped into frame sizes to simplify
re-ordering and dimensioning. Refer to figure 3.2 for the dimensions
of each frame size.
Table 2.1 provides MD60 drive ratings, model numbers, and frame
sizes.
Table 2.1 — Drive Ratings, Model Numbers, and Frame Sizes
Drive Ratings
Output Frame
Input Voltage kW HP Current Model Number Size
115V, 50/60 Hz] 0.2 0.25 1.5A 6MDVN-1P5101 A
1-Phase 0.37 0.5 2.3A 6MDVN-2P3101 A
0.75 1.0 4.5A 6MDVN-4P5101 B
11
15 6.0A 6MDVN-6P0101 B
230V, 50/60 Hz} 0.2 0.25 1.5A 6MDAN-1P51 11 A
1-Phase 0.37 0.5 2.3A 6MDAN-2P31 11 A
With Integral 0.75 1.0 4.5A 6MDAN-4P51 11 A
EMC Filter 15 20] 8.0A 6MDAN-8P0111 B
230V, 50/60 Hz} 0.2 0.25 1.5A 6MDAN-1P5101 A
1-Phase 0.37 0.5 2.3A 6MDAN-2P3101 A
No Filter 0.75 1.0 4.5A 6MDAN-4P51014 A
15 2.0 8.0A 6MDAN-8P0101 B
230V, 50/60 Hz} 0.2 0.25 1.5A 6MDBN-1P5101 A
3-Phase 0.37 0.5 2.3A 6MDBN-2P3101 A
0.75 1.0 4.5A 6MDBN-4P5101 A
15
2.0 8.0A 6MDBN-8P0101 A
22 3.0 12.0A 6MDBN-012101 B
3.7 5.0 17.5 6MDBN-017101 B
460V, 50/60 Hz} 0.37 0.5 1.4A 6MDDN-1P4101 A
3-Phase 0.75 1.0 2.3A 6MDDN-2P3101 A
15
2.0 4.0A 6MDDN-4P0101 A
2.2 3.0 6.0A 6MDDN-6P0101 B
3.75.0 8.7A 6MDDN-8P7101 B
2-2 MD60 AC Drive User Manual

2.3 Kits
Table 2.2 lists kits for the MD60 drive. Contact Reliance Electric for
more information about these kits.
Table 2.2 — Standard Kits
Kit Description
Model Number
MD60 Serial Converter and cables MDCOMM-232
VS Utilities Software CD
RECOMM-VSUTIL
MD6O0 Serial Converter (includes VS
Utilities Software)
MDCOMM-VSU232
locking low profile connector to connect to
the serial converter and a 9-pin sub-
miniature D female connector to connect to
a computer)
NEMA 1/IP30 Kit (contains conduit box and 6MD-NM1A
converter cover) 6MD-NM1B
Remote LCD OIM Nema 4x/12 (includes MD4ALCD 1
2.9 meter cable)
Remote Handheld OIM (Copy Cat Keypad; mpicc’
includes 1.0 meter cable)
Bezel Kit (panel mount for Remote MDBZL-N1
Handheld OIM)
OIM Cable (1.0 meter OIM-to-RJ45 cable) MDCBL-CC1
OIM Cable (2.9 meter OIM-to-RJ45 cable) MDCBL-CC3
RJ45 Cable (2.0 meter RJ45-to-RJ45 MDCBL-RJ45
cable, male-to-male connectors)
Serial Cable (2.0 meter serial cable witha RECBL-SFC
RJ45 Splitter Cables See Appendix G
Terminating Resistors (RJ45 120 Ohm
resistors; 2 pieces)
AK-UO-RJ45-TRI
Terminal Block (RJ45 two-position terminal
block; 5 pieces)
AK-UO-TB2P
Communications Option Kits
See Appendix E
Dynamic Brake Resistors
AK-R2-xxx!
EMI Filters
6MDF-xxx!
1 See Appendix E for more information.
About the MD60 Drive 2-3

2.4 Storage Guidelines
If you need to store the drive, follow these recommendations to
prolong drive life and performance:
* Store the drive within an ambient temperaturerange of -40° to
+85° C.
* Store the drive within a relative humidity range of 0% to 95%,
non-condensing.
* Do not expose the drive to a corrosive atmosphere.
2-4 MD60 AC Drive User Manual

Mounting the Drive
This chapter provides information that must be considered when
planning anMD60 drive installation and provides drive mounting
information and installation site requirements.
ATTENTION: Only qualified electrical personnel familiar with
the construction and operation of this equipment and the
hazards involved should install, adjust, operate, or service this
equipment. Read and understand this manual and other
applicable manuals in their entirety before proceeding. Failure
to observe this precaution could result in severe bodily injury
or loss of life.
ATTENTION: Use of power correction capacitors on the
output of the drive can result in erratic operation of the motor,
nuisance tripping, and/or permanent damage to the drive.
Remove power correction capacitors before proceeding.
Failure to observe this precaution could result in damage to,
or destruction of, the equipment.
ATTENTION: The user is responsible for conforming with all
applicable local, national, and international codes. Failure to
observe this precaution could result in damage to, or
destruction of, the equipment.
3.1 General Requirements for the
Installation Site
It is important to properly plan before installing anMD60 drive to
ensure that the drive’s environment and operating conditions are
satisfactory.
The area behind the drive must be kept clear of all control and
power wiring. Power connections may create electromagnetic fields
that may interfere with control wiring or components when run in
close proximity to the drive.
Read the recommendations in the following sections before
continuing with the drive installation.
Mounting the Drive 3-1

3.1.1. Operating Conditions
Before deciding on an installation site, consider the following
guidelines:
* Protect the cooling fan by avoiding dust or metallic particles.
* Do not expose the drive to a corrosive atmosphere.
* Protect the drive from moisture and direct sunlight.
* Verify that the drive location will meet the environmental
conditions specified in table 3.1.
Table 3.1 — Ambient Operating Temperatures and Mounting Clearances
Ambient
Temperature Enclosure Minimum Mounting
Minimum Maximum Rating Clearances
-10°C 40°C IP 20/Open Type Use Mounting Option A
(14°F) (104°F) (figure 3.1)
IP 30/NEMA 1/ Use Mounting Option B
UL Type 11 (figure 3.1)
50°C IP 20/Open Type Use Mounting Option B
(122°F) (figure 3.1)
1 Rating requires installation of the MD60 NEMA 1/IP30 Kit.
3.1.2 Recommended Mounting Clearances
Refer to figure 3.1 for the minimum mounting clearances. Refer to
section 3.1.3 for drive mounting dimensions.
» 26 mm
1.0in
YoWo pio Voy
120mm i> ay 120mm
{4.7 in} ww a {4.7 in}
| | i i LL) |
gategoto < ead Option A 4 dodoGobo
2 2 jo clearance required 2 2
OCOTHWOCPED between drives OCT} food
Mounting Option B
° ° [eo] o
120mm i» Mae 120mm
(G7in) WH we 47in)
(es eree ee
See figure 3.2 for drive dimensions.
Figure 3.1 — Minimum Mounting Clearances
3-2 MD60 AC Drive User Manual

3.1.3 Mounting Dimensions for the MD60 Drive
Overall dimensions and weights are illustrated in figures 3.2 and 3.3
as an aid to calculating the total area required by the MD60 drive.
Dimensions are in millimeters and (inches). Weights are in
kilograms and (pounds). See table 2.1 for drive ratings by frame.
=
pe
é \__F
= iF
,2000 |
oe (uu,
GEB L
TO fj
f its (Eel
Be ~
1 -—— Nea 1/1P30
ol
be
5.5
(0.22)
J
Kit
Front Side
Shipping
Frame} A B! Cc D E F G Weight
A |80 (3.15) 185 (7.28) 136 (5.35) 67 (2.64) 152 (5.98) |59.3 (2.33) }140 (5.51)| 1.4 (3.1)
B 100 (3.94) 213 (8.39) 136 (5.35) 87 (3.43) 180 (7.09) 87.4 (3.44) 168 (6.61)} 2.2 (4.9)
Figure 3.2 — Drive Dimensions - Front View
' Height dimension includes NEMA 1/IP30 Kit; see figure 3.3.
2 Height dimension without NEMA 1/IP30 Kit.
IT
——
TORS
SEV
i 75.3
|
Frame A
Pc ° a8)
20. 8) 956
81) ca) tT (oH)
() %
34.0
1.34)
D 22.2
(0.88)
*
35.6
(1.40)
74.3
(2.93)
Figure 3.3 — Drive Dimensions - Bottom View
Mounting the Drive
3-3

3.2
3.2.1
Mounting the Drive
Mount the drive upright on flat, vertical, and level surface.
* Install on 35 mm DIN rail
or
* Install with screws (see table 3.2).
Table 3.2 — Mounting Specifications
Minimum Panel
Thickness Screw Size Mounting Torque
1.9 mm (0.0747 in) M4 (#8-32) 1.56-1.96 N-m (14-17 in-lb)
Protecting the Drive from Debris
A plastic top panel is included with the drive. Install the panel to
prevent debris from falling through the vents of the drive housing
during installation. Remove the panel for IP 20/Open Type
applications.
MD60 AC Drive User Manual