Rockwell Automation Reliance electric GV3000/SE User manual

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ELECTRICS!
GV3000/SE AC Bookshelf Drive
Hardware Reference, Installation,
and Troubleshooting
Version 6.06
Instruction Manual D2-3427-2
Rockwell

The information in this manual is subject to change without notice.
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will beused throughout this instruction manual to
signify new or revised text or figures.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipmentand the hazards involved should install, adjust, operate, or service this equipment.
Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Do not install or remove modification kits with power applied to the drive. Disconnect
and lock out incoming power before attempting such installation or removal. Failure to observe
this precaution could result in severe bodily injury or loss of life.
ATTENTION: DC bus capacitors retain hazardous voltages after input power has been
disconnected. After disconnecting input power, wait five(5) minutes for the DC bus capacitors
to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are
discharged before touching any internal components. Failure to observe this precaution could
result in severe bodily injury or loss of life.
ATTENTION: The drive is capable of operating at and maintaining zero speed. The user is
responsible for assuring safeconditions for operating personnel by providing suitable guards,
audible or visual alarms, or other devices to indicate that the drive is operating or may operate
at or near zero speed. Failure to observe this precaution could result in severe bodily injury or
loss of life.
ATTENTION: The user must provide an external, hardwired emergency stop circuit outside of
the drive circuitry. This circuit must disable the system in case of improper operation. Uncontrolled
machine operation may result if this procedure is not followed. Failure to observe this precaution
could result in bodily injury.
ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.
Static control precautions are required when installing, testing, servicing, or repairing the drive.
Erratic machine operation and damage to, or destruction of, equipment can resultif this procedure
is not followed. Failure to observe this precaution can result in bodily injury.
ATTENTION: The user is responsible for conforming with all applicable local, national, and
international codes. Failure to observe this precaution could result in damage to, or destruction
of, the equipment.
DeviceNet is a trademark of Open DeviceNet Vendor Association.
ControlNet is a trademark of ControlNet International Ltd.
PROFIBUS is a trademark of PROFIBUS International.
GV3000, AutoMax, and Reliance are trademarks of Rockwell Automation.
©2000 Rockwell International Corporation

Introduction
1.1 Related Publications 2.0.0.0... ..ccccceccceecceceeee cece eeececceecaeeeeeeeeeeeeesecececaeeeeeeeeeeeenseae 1-1
1.2 Getting Assistance from Reliance Ele ctric..........c cc cceeeecceeesseeeseessseeeseeeseeees 1-4
About the Drive
2.1 Identifying the Drive oo... ec eetee eee etne tees eentieeeeeetiieeeeeesitieeeeeesnineeeensnaes 2-1
2.2 Understanding the Enclosure Rating: IP20 ..........ccceeeeeeeeetteeeeeeetnteeeeeeneas 2-2
2.3 2 to 15 Amp GV3000/SE Bookshelf Drive Component Locations.................... 2-3
2.4 24 to 30 Amp GV3000/SE Bookshelf Drive Component Locations ................. 2-4
2.5 43 Amp GV3000/SE Bookshelf Drive Component Locations ...............:000: 2-5
2.6 Regulator Board DeSCTiIPtion .......... eee eteeeeeeeceeeeeeeenieeeeeestteeeeeestneeeeniaees 2-6
2.6.1 Jumper Locations and Settings ............:c:ccececceceeeeeeeeeeseceeeeeeeeeeeneeeenees 2-7
2.6.1.1 Setting the Analog Input Speed Reference Jumper (J4) ........ 2-7
2.6.1.2 Setting the Analog Output Jumper (J17)........0:::ceceeeeeeteeeeees 2-8
2.6.2 Terminal Strip ...........ccccccccecceccceceeceeceeeeeceeeececeeeeseeeeseaeeeseeesenreeessneeesaes 2-10
2.6.3 RS-232 Communication Port...........cccccccccecececceceeeeeeceeeeseeeteeeeeessneeenees 2-10
2.6.4 Option Board Connector ...........ecccccceecceeeeeeeceeeeceeeeeeceeeeseeeseeeeeessnaeenaes 2-11
2.6.5 Operator Interface Module (OIM) Connectot............c::ccecceeeeeeeesereeees 2-11
2.7 Keypad/Display............ccccccceccceeeeeeeeeeneeeeeetneeeeeesicneeeeeesiieeeeeesiiieeeeeetiieeeeerta 2-11
2.8 Output Relay Terminal Strip .............ccccceccccecsceeeeeeeececeeeeeeeeesseeeeeeeeessueeessnees 2-12
2.9 Internal Braking Transistor ........cccccccceeeeeeeeeeeeeeeeeeeneeeeeeenieeeeeesnnieeeeetneeeesenas 2-12
2.10 Optional Internal AC Mains Filter.........0...cccccececcececeeeeceeceeeeeeseneeeeeeeeessaeeessaees 2-12
2.11 Optional EQuipment ............cccccccecececeecececeeeeeeeeeseeeeeceeeeseeeeesieeeteneeeeseeeseireds 2-12
Planning Before Installing
3.1. General Requirements for the Installation Site .............:eccceeeceeeeeeeteteeeeeees 3-1
3.1.1. Making Sure Environmental Conditions are Met.............::::cceeeeeeeees 3-1
3.1.2 Determining Total Area Required Based on Drive Dimensions ............ 3-3
3.1.3 Verifying the Site Provides for Recommended Air Flow Clearances .... 3-4
3.1.4 Verifying Power Module Input Ratings Match Supplied Power............. 3-5
3.2 Wiring Requirements for the Drive ........0...cccccecceeeeeeeetneeeeeestnieeeeeestineeeennaees 3-5
3.2.1 Meeting Terminal Strip Input and Output Specifications ...............00 3-5
3.2.2 Determining Wire Size Requirement ...........0..::ccceececceeeeeeeeeeeeesteeeeeeees 3-5
3.2.2.1. Conduit Entry Opening Sizes for 24 to 43 Amp Bookshelf Drives3-5
3.2.2.2 Recommended Power Wire SiZe@S ............:::cccceceeeseeeeseteeeeteees 3-5
3.2.2.3 Recommended Control and Signal Wire Sizes...............0 3-6
3.2.2.4 Recommended Motor Lead Lengths..............eeeeeeeeeeeetees 3-6
3.2.2.5 Recommended Serial Communication Cable Lengths ........... 3-8
3.2.3 Selecting Input Line Branch Circuit FUSES ...........:::ccceeeeeeeereeeesteeetenees 3-8
3.2.4 Meeting Encoder Specifications (FVC Regulation Only)...............:05 3-9
3.2.4.1 Encoder Wiring Guidelines .............cccceeesceeeeeeeeeeeeteeeeeeeseeeees 3-9
3.2.5 Verifying Power Module Output Current Rating Is Greater Than
Motor Full Load AMD .........0::ccccccecceeeceeeeeeeetneeeeeesicieeeeeesiieeeeersiiieeeere 3-9
Contents

Mounting the Drive, Grounding, and Finding Wire Routing Locations
4.1. Mounting the Drive ........ eee eect ee eeeeeeeeeeeeeeeeeeeeeenaeeeeseeaeeeeseeaneeeeeenneees 4-1
4.1.1 Verifying the Drive’s Watts Loss Rating..........c:ccccceceeseseeeeeeereteineeere 4-1
4.2 Determining Input, Motor Output, Ground, and Control Wire Routing
for the DI ive... cece teere erent tree ernie tree nets eee niieeeeeeeieeeeeeniieeeeesnineeesenias 4-2
4.3 Grounding the Drive 00... cee cccecceeeeeeceeeeeeeeeeeeeeeeeceaeeseeeeesseeeeseaesesueeetsneeesees 4-2
Installing Input Power Wiring
5.1 Installing Transformers and Reactors (Optional) .............::cccccceceeseceeeeeeeeeeees 5-1
5.2 Installing Fuses for Branch Circuit Protection ........00..:ccccccecceseseeeeeeeeteeeeeeeeeees 5-2
5.3 Installing a Required External/Separate Input Disconnect.............:::ceecceeeee 5-2
5.4 Installing Power Wiring from the AC Input Line to the Drive’s Power Terminals .5-2
Installing Output Power Wiring
6.1 Installing Output Contactors (Optional) ............:cececceceeceeeeeeeeseceeeeeeeeessteeeesneees 6-1
6.2 Installing Mechanical Motor Overload Protection (Optional) ..............::::e 6-1
6.3 Installing Output Wiring from the Drive Output Terminals to the Motor............ 6-1
Wiring the Regulator Board Terminal Strip and the Output Relay Terminal Strip
7.1 Stopping the Drive... ecccececcecceecceceeeeeeeeeeeceeeeseaeeeseeeseceeeesecaeeeseeeessueeeesinees 7-4
7.1.1. Compliance with Machinery Safety Standard EN 60204-1:1992........... 7-4
7.2 Wiring the Encoder Feedback Device (FVC Regulation Only).............::e 7-5
7.3 Wiring the Signal and Control V/O..........c.cccccceeceeeeceeceeeeeeeceeeeseeeseneeeesneeeenneeens 7-7
Wiring Optional User-Supplied Braking Resistors
8.1 Installation GUIGELINGS «00... eee cece cecee cee eeeeeeeeeeeteeeeeceeeseaeeeseeeseeeeesnieeessneeees 8-1
8.2 Selecting a Braking ReSIStON .............cccccceeeececeeceeeceeeeseeececeeeseaeeeseeesseeeeeennees 8-3
8.3 Installing the Braking ReSIStOM.............eccccceeeee sett eee eeentteeeeeeeteeeeeeneeeeeeenaas 8-4
Completing the Installation
9.1 Checking the Installation ..........0.ccccccececceceeeeceeeeeeeeceeeseeeeseceeeseeeseneeetsneeeeeieeees 9-1
9.2 Powering Up After Installation Is Complete...............::ccccccecceeeeeeeeeeeeseteeeeeeees 9-2
Troubleshooting theDrive
10.1 Test Equipment Needed To Troubleshoot ...........ccceeecceeeeeeseteeeeeettieeeeeeenaees 10-1
10.2 Drive Alarms and Faults... ee cece eeeeeeeeeeeccneeeeeecnireeeeesieeeeeeeenineeeeseaes 10-14
10.3 Verifying That DC Bus Capacitors Are Discharged. .............:::cccccceeeetteereees 10-1
10.4 Checking Out the Drive with Input Power Off... .ecceeeeeeseeeeeeeeseeeeteteeees 10-4
10.5 Checking the Cooling Fans ............ccccccccccseeesceeeeeeeeseeeeeeneeeesnaeessieeeetireeeneeess 10-7
10.6 Replacement Parts........cccceecee tree e ee eiieee ere eeeeetitieeeeeeenieeeeestiaeeeseeeiaees 10-7
Technical Specifications... cccccccccsescecceceeeeeeeesseseeesseeeeeeeseceeeeeseseaeessseesaeenss A-1
Compliance with Machinery Safety Standard EN 60204-1:1992 0.0... eeeeeeees B-1
Compliance with Electromagnetic Compatibility Standards ..........0...0::ceccceeeeteeeees C-1
ON EE EH III EE II Entree nae eaeeeeeeen eee nennnaaaeeees Index-1
GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

Figure 2.1 — Identifying the Drive Using the U.S. Model Numbetv...............::0088 2-1
Figure 2.2 — Identifying the Drive Using the European Stock Number .................. 2-2
Figure 2.3 — 2 to 15 Amp Drive Component Locations.............::cccccceseeetteesteeeeees 2-3
Figure 2.4 — 24 to 30 Amp Drive Component LocationS.............:cccccsceeeeseeteerteeeees 2-4
Figure 2.5 — 43 Amp Drive Component Locations..............::ccccceeceeceeeeceeeeeeeetsteeeeenees 2-5
Figure 2.6 — Regulator Board Component Locations .............::cccccceeeceeeereeeeeteeeeeeees 2-6
Figure 2.7 — Jumper J4 Settings for Analog Input Speed Reference ...............::0 2-8
Figure 2.8 — Jumper J17 Settings for Analog OUtpUIS.............:::cccceeeceeeereeetteeeeeees 2-9
Figure 2.9 — Typical Terminal Strip Connections ...0..... ee ee ceeeee eee eeeneeeneenaes 2-10
Figure 2.10 — Keypad/Display............ccecccceecceeeceeeeeeeeceeeeeeeeeaeeeseeeeireeeseeseeeeseeenanes 2-11
Figure 2.11 — Output Relay Terminal Strip ...........0cccceccecceeeseeeeceeeeseteeseeeeeeesneeenees 2-12
Figure 3.1 — Dimensions for 2 to 30 Amp Drives 0.0.0... eee erent eens 3-3
Figure 3.2 — Dimensions for 43 Amp Drives ........... eeee eee teers e tee ener ee taeenenees 3-4
Figure 3.3 — How to Calculate Motor Lead Lengths 0.00.0... .i eee e tere eneeeneee 3-7
Figure 4.1 — Wire Routing Locations for 2 to 15 Amp DriveS...........ceeeeeeeeeeeeees 4-3
Figure 4.2 — Wire Routing Locations for 24 to 30 Amp DrivesS...............::::cccceeees 4-4
Figure 4.3 — Wire Routing Locations for 43 Amp Drives......0.....:csccseeeeeeeteteeeeeeees 4-5
Figure 5.1 — Typical AC Input Electrical Connections. .......0.....::cccecceesseeeceeesteeesees 5-3
Figure
7.1 — Two-Wire Start/Stop Sample Control Wiring ............0::::ccceeeeseeeeeteeetees 7-3
Figure
7.2 — Three-Wire Start/Stop Sample Control Wiring..........0..::::ceeeceeeeerees 7-3
Figure 7.3 — Encoder Wiring Connections .............:cccceceeececeeeeeeeeneeeeeeceeeeeeeeesnteeesnees 7-6
Figure 7.4 — Wiring the Terminal Strip - Detail............0..ccccceceseeeceeceeeeeeeeeeeeetnteeeesnees 7-7
Figure 8.1 — Braking Resistor Wiring Connections ............0..c:ccccceececeeeeeeeeeeeeetseeeeeenees 8-4
Figure 10.1 —- DC Bus Voltage Terminals (2 to 15 Amp Drives) .............:::ceeeeeee 10-2
Figure 10.2 —- DC Bus Voltage Terminals (24 to 30 Amp Drives) .............:::::cee 10-3
Figure 10.3 - DC Bus Voltage Terminals (43 Amp Drives) .............:::::eccceseeeees 10-4
Contents Il

GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

Table 2.1 — Power RatingS .0.......cccccceccceeeececeeree eee tcneeeeeeenieeeeeeenieeeeeeeenieeeeesiineeeesenaas 2-2
Table 2.2 — Standard Kits and Options ..0......0...:ccccecesceeeceeceeeeeeseeeeeeeeeeeseeeeeesseetsees 2-12
Table 3.1 — Environmental Conditions. .............:ccccccecceeececeeeceeeeeeeeseeeeeeeeeeseaeeeesneeees 3-2
Table 3.2 — Dimensions and Weights for 2 to 30 Amp Drives ............cceeeeeeeeeetee 3-3
Table 3.3 — Dimensions and Weight for 43 Amp Drives ....0.......cccccccereeeeetteeeeeenees 3-4
Table 3.4 — Recommended Air Flow Clearances ..........:..cccccceeeceeeeeeeeeeeteeeteeeeeeeneeees 3-4
Table 3.5 — Recommended Power Wire Sizes for 2 to 15 Amp Drives ................ 3-5
Table 3.6 — Recommended Power Wire Sizes for 24 to 43 Amp Drives ................. 3-6
Table 3.7 — Recommended Terminal Strip Wire SiZ@S.............::cccceeceeeeeeeeeteeeeeees 3-6
Table 3.8 — Recommended Motor Lead Lengths for Reliance Inverter Duty Motors.... 3-7
Table 3.9 — Compatible Reactors ...........ccccccccccccccsneeeeeecscneeeeeecsneeeeeesnnneeeesecneeeeeseaas 3-7
Table 3.10 — AC Input Fuse Selection Values .......c.ccccccccccccecsneeeeecssneeeeeecsneeeeeeeeas 3-8
Table 7.1 — Encoder Connections (Regulator Terminals 4-9) ..........0..::::ceeeeeees 7-1
Table 7.2 — Analog Output Connections (Regulator Terminals10 and 11).............. 7-4
Table 7.3 — Analog Speed/Torque Reference Connections (Regulator
Terminals 12-15) 0... cceeccccceeeeeeeetieeeeeeicieeeeetiieeeeeeeiiieeeeeeniineeeesenaees 7-2
Table 7.4 — Digital Input Connections (Regulator Terminals 16-25)............0.c 7-2
Table 7.5 — Status Relay Connections (Relay Terminals 28-31) on the
Output Relay Terminal Strip.........cc:ccccccesesccececeeeeeeeeeeeeeeeeseeeeesieeeeeneeens 7-2
Table 7.6 — Encoder Connections ............ccccccceececceceeceeeeeeeeeeceeeeeeeeeseueeeseeeessaseessieeees 7-5
Table 7.7 — Wiring Signal and Control I/O to the Regulator Board Terminal Strip.... 7-7
Table 7.8 — Wiring the Output Relay Terminal Strip ........0...c:cceccceeeceeeeeeeeeeeeeeees 7-14
Table 8.1 — Cable Cross-Sections for External Braking Resistors .............::0ce 8-2
Table 8.2 — Selecting a Braking ReSIStol.............0:cccccceeeeecceeeeeeeeeeeeeeeeeeeeeeeteeeeeeeneeees 8-3
Table 8.3 — Wiring Connections for External Braking ReSistor.............::::ceceeeeee 8-4
Table 10.1 — Resistance Checks ............ccccccccecececececeeeeneeeeceaeeceeeeeeseaeeeenseeessieeeesnees 10-5
Table 10.2 — Replacement Parts ..............ccccccceeeeeeeecccneceeeeeeeeeeeteeeecceecaeeeeeeeeeeeeeeeees 10-7
Contents

Vi GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

Introduction
This instruction manual describes GV3000/SE Bookshelf drive hardware. It does not
cover the GV3000/SE drive software. For software information, refer to the
GV3000/SE AC General Purpose (V/Hz) and Vector Duty Bookshelf Drive Software
Start-Up and Reference Manual (D2-3426).
This manual is intended for qualified electrical personnel. It is organized according to
a logical progression of steps to be followed to install and troubleshoot the drive.
GV3000/SE Bookshelf drives will typically be referenced by amps. If additional clarity
is required, drive model numbers will also be included.
1.1 Related Publications
Refer to the following related publications as necessary for more information:
* 22-3426 GV3000/SE AC General Purpose (V/Hz) and Vector Duty Bookshelf
Drive Software Start-Up and Reference Manual
* D2-3305 Motor Encoder Cable Kit
* D2-3308 AutoMax Network Communication Option Board
* D2-3348 Control and Configuration Software (CS3000)
* D2-3341 Super Remote Meter Interface (RMI) Board
* D2-3342 Operator Interface Module (OIM)
* D2-3390 ControlNet Network Communication Option Board
1.2 Getting Assistance from Reliance Electric
If you have any questions or problems with the products described in this instruction
manual, contact your local Reliance Electric sales office. For technical assistance, call
1-800-726-8112.
Introduction
1-1

1-2 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

About the Drive
This chapter provides an overview of the drive including how to identify the drive, a
description of the Regulator board, and the identification of major components of the
drive.
The GV3000/SE AC Bookshelf drive is a PWM (pulse-width-modulated) drive that
provides vector and general purpose regulation for a wide range of applications.
Using vector regulation, the drive can provide high dynamic response, maintain full
rated motor torque to zero speed, and precisely control motor speed in both
directions. The drive can provide this functionality either with encoder feedback (flux
vector control or FVC) or without (sensorless vector control or SVC).
Using general purpose (volts/hertz or V/Hz) regulation, the drive is suited for a broad
range of applications requiring adjustable speed control of motors.
2.1 Identifying the Drive
Each GV3000/SE Bookshelf drive canbe identified by its U.S. model number or the
European stock number. See figures 2.1 and 2.2. These numbers appear on the
shipping label andon the drive’s nameplate. Drive power ratings are provided in table
2.1.
NN AA
V/Hz Current Ratings id
(31 = 3.1 A, etc.)
IZ IZ
Z z=
ER = GV3000/SE Bookshelf Drive
without CE Filter
ET = GV3000/SE Bookshelf Drive
with CE Filter
Voltage
4 = 380 V to 460 V
Enclosure
0 = 1IP20
Regulator Version
60 =Vector and V/Hz Regulator Version 6.0 Firmware
Figure 2.1 — Identifying the Drive Using the U. S. Model Number
About the Drive 2-1

[a= l= l= [a= l= [= l=
896 = GV3000/SE
Power Module Size
11 = DC Bus Terminals and
Braking Transistor Circuit
31= DC Bus Terminals, Braking
Resistor Circuit, and Built-In CE Filter
Figure 2.2 — Identifying the Drive Using the European Stock Number
Table 2.1 — Power Ratings
Output Amps by Mode @ Carrier
Frequency
U.S. European - Power Loss
Model Stock InputInput ViHz Vector Watts
NumberNumber KVA Amps” |2kHz |4kHz|8kHz|2kHz|4kHz| 8kHz | (Full Load)
31ER40xx 896.0111 4.0 5
31ET40xx 896.0131 32 4 31) 31 28 2124 2 60
38ER40xx 896.0211 48 6
38ET40xx 896.02.31 40 5 38 38 28 31 31 28 70
55ER40xx 896.0311 80 140
55ET40xx 896.03.31 64 8 5.5 5.5 5.5 3838 3.8 100
85ER40xx 896.0511 104 13
85ET40xx 896.0531 80 10 8% 89 55 6767 5.0 150
126ER40xx 896.0611 127 16
426ET40xx 896.0631 104 13 128]120) 8593 93 8.0 210
150ER40xx 896.0711 159 20
TOE MO Socora: ise 4e 150 120] 85 11.0 140} 80 250
240ER40xx 896.08.11 247 31
sre Rab | socoes soo ay 240 165]126] 165) 15.011.0 380
300ER40xx 896.0911 302 38
So soncasy ake ae 30.0 240 165 22.0 220 15.0 470
430ER40xx 896.1112 422 53
eOE Rab Beiiao ara an 430 31.022.0 30.0 220 15.0 600
2.2
“Input Voltage: 380 to 460 VAC (+/-10%)
“With V/Hz regulation, 110% continuous output current capability. With vector regulation, 150% output
current capability for one minute.
Understanding the Enclosure Rating: IP20
GV3000/SE Bookshelf drives have an IP20 rating. An IP rating designates the
enclosure’s level of protection. The first number (2) indicates the enclosure protects
against solid objectsgreater than 12 mm. The second number (0) indicates that the
enclosure is not water-tight. Note that the drive is intended for use inside a larger,
user-supplied enclosure.
2-2 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

2.3. 2 to 15 Amp GV3000/SE Bookshelf Drive Component
Locations
The 2 to 15 amp GV3000/SE Bookshelf drives have the following main components.
The numbered items listed below correspond to the numbers used in figure 2.3.
Replacement parts are listed in chapter 10.
1. Regulator PCB 4. Power PCB
2. Fan 5. Keypad/Display
3. Output Relay Terminal Strip
a]
3
0
ooo
Cuaaccg
OOD
Dmunnn4
Front View Cover Removed
Figure 2.3 — 2 to 15 Amp Drive Component Locations
About the Drive 2-3

2.4 24to 30 Amp GV3000/SE Bookshelf Drive
Component Locations
The 24 to 30 amp GV3000/SE Bookshelf drives have the following main components.
The numbered items listed below correspond to the numbers used in figure 2.4.
Replacement parts are listed in chapter 10.
1. Regulator PCB 4. Power PCB
2. Fan 5. Keypad/Display
3. Output Relay Terminal Strip
|
V2
Ti,
Uf
por
es
4
0
O
O
O
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OOO
OConsnno0
i
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a
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Uy
Uy
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Uy
4
4
H
yj
iy
g
0
Hh
Ti
al
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NA
SS
‘
SS
SS
SS
SN
IN
ay
He
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ss
a
a
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a
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a
tS
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ts
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s
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Front View ® Cover Removed
Figure 2.4 — 24 to 30 Amp Drive Component Locations
GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

2.5 43 Amp GV3000/SE Bookshelf Drive Component
Locations
The 43 amp GV3000/SE Bookshelf drives have the following main components. The
numbered items listedbelow correspond to numbers used in figure 2.5. Replacement
parts are listed in chapter 10.
1. Regulator PCB 3. Output Relay Terminal Strip
2. Fan 4. Keypad/Display
of
0
A
oo"™™
OOOdCO
CND0OCOONND00N
pot a a| E 2]
MOO ofo o] _—,
L -
45 47 48 UV W a
Figure 2.5 — 43 Amp Drive Component Locations
About the Drive 2-5

2.6 Regulator Board Description
Drive regulation is performed bya microprocessor on the Regulator board. See figure
2.6. Drive operation is adjusted by the parameters enteredthrough the keypad. The
Regulator board accepts power circuit feedback signals and an external speed
reference signal, as well as data from an encoder that is attached to the motor when
set up for FVC regulation.
The Regulator board provides PWM gating signals to the IGBT power devices. Based
on the output of the control loop, the regulator sends PWM gating signals through the
current feedback section of the Power board to the isolated gate drivers. These drivers
switchthe Insulated Gate Bi-polar Transistors (IGBTs), producing a PWM waveform
that corresponds to the speed (FVC regulation) or frequency (V/Hz regulation)
reference. The IGBTs can be switched at either a 2,4, or 8 kHz carrier frequency.
The Regulator board components are shown in figure 2.6 and described in the
following sections.
OIM
Connector
(X7)
le ® *
\ Power Module Keypad/Display
RS-232G ————}>
Port (X8)
=a Feedback Connector Cable Connector
= (X16) (X9}
Terminal Strip —-4
(X1)
— « 99OK<
ofo ds £°8 \ Analog Output
||
\
Default:
Voltage
Analog Input
-—- Default: Voltage
|} Option Board Connector
|| (X3)
Figure 2.6 — Regulator Board Component Locations
2-6 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

2.6.1
2.6.1.1
Jumper Locations and Settings
Jumpers J4 and J17 on the Regulator board are factory-set for voltage in and voltage
out signals. Refer to figure 2.6 for their locations on the Regulator board. If you need to
change the jumpers’ settings, use the following procedures.
ATTENTION: Do not alter the setting of any jumper not described in this
instruction manual. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
Setting the Analog Input Speed Reference Jumper (J4)
Jumper J4 is the analog speed/torque (U.000) reference jumper. This jumper selects
either +/-10 VDC or 0-20 mA input. Parameters P.009, P.010, and P011 are used in
conjunction with the jumper.
Note that if the position of jumper J4 is changed after the parameters are
programmed, the software will not recognize that the input reference or polarity has
been changed. Be sure to verify that parameters P.009, P010, and P.011 are correct
before starting the drive. Refer to the GV3000/SE Bookshelf Drive Software Start-Up
and Reference manual for more information about these parameters.
Use the following procedure to set jumper J4:
ATTENTION: DC bus capacitors retain hazardous voltages after input
power has been disconnected. After disconnecting input power, wait five
(5) minutes for the DC bus capacitors to discharge and then check the
voltage with a voltmeter to ensure the DC bus capacitors are discharged
before touching any internal components. Failure to observe this
precaution could result in severe bodily injury or loss of life.
Step 1. Disconnect, lock out, and tag all incoming power to the drive.
Step 2. Wait five minutes for the DC bus capacitors to discharge.
Step 3. Disconnect any wiring from the face of the drive.
Important: The cover is connected to the drive by the keypad/display cable. To
disconnect the cover, use the procedure below. Do not remove the
keypad/display.
Step 4. Remove the cover as follows:
a. Unscrew the attaching screw on the cover.
b. Lift the cover and carefully take it out of the heatsink as far as the flat
ribbon keypad cable will allow. Thiscable connects the display with the
Regulator board.
c. Use a screwdriver to slide the cable out of the connector on the Regulator
board to completely detach the cover.
Step 5. 24 to 43 A drives only: Remove the front panel by unscrewing the two
attaching screws.
Step 6. Verifythat the DC bus voltage is zero before touching any internal
components by following the procedure in section 10.3.
About the Drive
2-7

Step 7. Locate jumper J4 on the Regulator board. Refer to figure 2.6.
Step 8. Locate pin 1 on jumper J4. Move the jumper to the desired setting as shown
in figure 2.7.
Voltage Input Option Current Input Option
Pins 2-3 Pins 1-2
10 VDC 0-20 mA
VIO vO
InIn
O O
cC
In O In ©
J4
{Default} J4
Figure 2.7 — Jumper J4 Settings for Analog Input Speed Reference
Step 9. Reattach the cover. For 24 to 43 A drives, reattachthe front panel before
reattaching the cover.
Important: Check that the display cable is reconnected to the Regulator board. You
will need tofold and route the cable under the heatsink before replacing
the cover.
Step 10. Reconnect wiring to the faceplate of the drive.
Step 11. Reapply input power.
Step 12.Verifythat Terminal Strip Analog Input Offset (P.009), Terminal Strip Analog
Input Gain (P.010), and Terminal Strip Analog Input Configure (P.011) are
correctly set.
Note that the jumper settings must match the software settings; otherwise,
the reference value may differ from what is expected. Refer to the
GV3000/SE Bookshelf Drive Software Start-Up and Reference manual for
more information.
2.6.1.2 Setting the Analog Output Jumper (J17)
Jumper J17 is the analog output jumper. This jumper selects either a 0-10 VDC or
4-20 mA scaled signal output that is programmable to be proportional to either speed
or torque using parameter P.012. Refer to the GV3000/SE Bookshelf Drive Software
Start-Up and Reference manual for more information about this parameter. The
analog output signal is available through the terminal strip.
The jumper only selects a 0-10 VDC source voltage or 4-20 mA sink current to
represent speed or torque. Note that the 4-20 mA current selection requires an
external 12 VDC power supply for operation as shown in table 7.6.
Use the following procedure to set jumper J17:
ATTENTION: DC bus capacitors retain hazardous voltages after input
power has been disconnected. After disconnecting input power, wait five
(5) minutes for the DC bus capacitors to discharge and then check the
voltage with a voltmeter to ensure the DC bus capacitors are discharged
before touching any internal components. Failure to observe this
precaution could result in severe bodily injury or loss of life.
2-8 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06

Step 1. Disconnect, lock out, and tag all incoming power to the drive.
Step 2. Wait five minutes for the DC bus capacitors to discharge.
Step 3. Disconnect any wiring from the faceplate of the drive.
Important: The cover is connected to the drive by the keypad/display cable. To
disconnect the cover, use the procedure below. Do not remove the
keypad/display.
Step 4. Remove the cover as follows:
a. Unscrew the attaching screw on the cover.
b. Lift the cover and carefully take it out of the heatsink as far as the flat
ribbon keypad cable will allow. Thiscable connects the display with the
Regulator board.
c. Use a screwdriver to slide the cable out of the connector on the Regulator
board to completely detach the cover.
Step 5. 24 to 43 A drives only: Remove the front panel by unscrewing the two
attaching screws.
Step 6. Verifythat the DC bus voltage is zero by following the procedure in section
10.3.
Step 7. Locate jumper J17 on the Regulator board. Refer to figure 2.6.
Step 8. Locate pin 1 on jumper J17. Move the jumper to the desired setting as shown
in figure 2.8.
Voltage Output Option Current Output Option
Pins 2-3 Pins 1-2
10 VDC 4-20 mA
VIO vO
InIn
O O
C
i O In [O
Ji7 J-17
Figure 2.8 — Jumper J17 Settings for Analog Outputs
Step 9. Reattach the cover. For 24 to 43 A drives, reattachthe front panel before
reattaching the cover.
Important: Check that the display cable is reconnected to the Regulator board. You
will need tofold and route the cable under the heatsink before replacing
the cover.
Step 10. Reconnect wiring to the faceplate of the drive.
Step 11. Reapply input power.
Step 12. Verify that parameter P.012 is set correctly for either speed or current.
About the Drive
2-9

2.6.2 Terminal Strip
The terminal strip on the Regulator board provides terminals for connecting customer
I/O devices. See figures 2.6 and 2.9. The following terminals are provided:
* Terminals 4-9: Encoder connections
* Terminals 10-11: Analog output connections
* Terminals 12-15: Analog speed/torque reference connections
* Terminals 16-25: 24V DC digital input connections
4 415 VDC
5 Phase A
Encoder
6
Phase
A
Not
Feedback and
15
VDC
Supply
7
Phase
B
8 Phase B Not
9 Regulator Common
| 10 Oto 10 VDC Analog Output
11 Analog Output Return
0 to 10 VDC Meter
or Other Device
Reference Potentiometer
12 Isolated Reference Voltage
| 13 +/- 10,0 to 10 VDC Speed or Torque Reference
14 0/4 to 20 mA Speed or Torque Reference
Isolated Reference Ground
+24 VDC Supply
a
a
“SD
Digital Input 8 (Local/Remote)
Digital Input7 (Ramp 1/ Ramp 2)
4
oo
Digital Inputs
(6,7, and 8 are
Software-Assignable)
4
co Digital Input 6 (Forward/Reverse)
no
OQ
Digital Input 5 (Function Loss)
Pho a
(
(
Digital Input 4 (Run/Jog)
(
(
(
po Po
Digital Input 3 (Fault Reset)
Mh
w
Digital Input 2 (Stop)
Nh -
Digital Input 1 (Start)
+24 VDC Common
Use with Digital Inputs 1-8 -—— - —— - —--—+
When Externally Powered
po
or
OPI
IIeIe
Figure 2.9 — Typical Terminal Strip Connections
2.6.3 RS-232 Communication Port
The Regulator board contains a 9-pin D-shell RS-232 communication port (X8). See
figure 2.6. This port provides RS-232 communication between the GV3000/SE drive
and a personal computer running the Control and Configuration (CS3000) Software.
Refer to instruction manual D2-3348 for more information about the CS3000 software.
2-10 GV3000/SE AC Bookshelf Drive Hardware Reference, Version 6.06