Roland DWX-50 User manual

Documentation Included with the Machine
The following documentation is included with the machine.
DWX-50 Setup & Maintenance Guide
This document explains how to set up the machine, how to install the supplied software, and how to perform maintenance.
Be sure to read it rst.
DWX-50 Operation Guide (PDF): this document
This document explains how to perform cutting by using this machine. The manual is in electronic format, and no printed
document is included. You can nd it on the included Roland Software Package CD-ROM.
DWX-50 VPanel Guide (PDF)
This document explains how to operate the software.The manual is in electronic format, and no printed document is included.
You can nd it on the included Roland Software Package CD-ROM.
What This Document Assumes
Before performing any operations described in this guide, make sure that all the following preparations have been com-
plete.
Installation of the machine, cable connections, and other hardware setup tasks for the machine
Connecting the machine to a computer, installing the required programs, and other software-related setup tasks for the
machine
Before You Read This Document
Before you make use of this document, you should rst be sure to read the Setup & Maintenance Guide to familiarize yourself
thoroughly with the safe and correct use of the machine.
The Setup & Maintenance Guide also includes such information as daily and other periodic maintenance methods, and what
to do if a problem occurs in the course of basic operation. To ensure the full use of the machine, we recommend reading
this thoroughly.
For the latest information about this machine (including manuals), see the Roland DG Corp. website (http://www.rolanddg.com).

Thank you very much for purchasing this product.
 Toensurecorrectandsafeusagewithafullunderstandingofthisproduct'sperformance,pleasebesuretoread
throughthismanualcompletelyandstoreitinasafelocation.
 Unauthorizedcopyingortransferral,inwholeorinpart,ofthismanualisprohibited.
 Thecontentsofthisoperationmanualandthespecicationsofthisproductaresubjecttochangewithoutnotice.
 Theoperationmanualandtheproducthavebeenpreparedandtestedasmuchaspossible.Ifyoundanymisprint
orerror,pleaseinformus.
 RolandDGCorp.assumesnoresponsibilityforanydirectorindirectlossordamagewhichmayoccurthroughuseof
thisproduct,regardlessofanyfailuretoperformonthepartofthisproduct.
 RolandDGCorp.assumesnoresponsibilityforanydirectorindirectlossordamagewhichmayoccurwithrespectto
anyarticlemadeusingthisproduct.
For the USA
FEDERAL COMMUNICATIONS COMMISSION RA-
DIO FREQUENCY INTERFERENCE STATEMENT
This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commer-
cial environment.
This equipment generates, uses, and can radiate radio frequency en-
ergy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to cor-
rect the interference at his own expense.
Unauthorized changes or modication to this system can void the
users authority to operate this equipment.
When the equipment requires a usb cable, it must be shielded type.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the Cana-
dian Interference-Causing Equipment Regulations.
CLASSE A AVIS
Cet appareil numérique de la classe A respecte toutes les exigen-
ces du Règlement sur le matériel brouilleur du Canada.
NOTICE
Grounding Instructions
In the event of a malfunction or breakdown, grounding provides
a path of least resistance for electric current to reduce the risk of
electric shock. This tool is equipped with an electric cord having
an equipment-grounding conductor and a grounding plug. The plug
must be plugged into a matching outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not t the outlet, have
the proper outlet installed by a qualied electrician.
Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. The conductor with insulation hav-
ing an outer surface that is green with or without yellow stripes is
the equipment-grounding conductor. If repair or replacement of the
electric cord or plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in doubt
as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding plugs
and 3-pole receptacles that accept the tool's plug.
Repair or replace damaged or worn cord immediately.
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
For EU Countries
For EU Countries
Manufacturer:
ROLAND DG CORPORATION
1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN
The authorized representative in the EU:
Roland DG Corporation, German Ofce Halskestrasse 7, 47877 Willich, Germany
For California
WARNING
This product contains chemicals known to cause cancer, birth defects
and other reproductive harm, including lead.

3
DWX-50 Operation Guide
Contents
Company names and product names are trademarks or registered trademarks of their respective holders.
Copyright © 2010 Roland DG Corporation http://www.rolanddg.com/
Operating Instructions
KEEP GUARDS IN PLACE and in working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed from
tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite
accidents.
DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power
tools in damp or wet locations, or expose them to rain. Keep work
area well lighted.
KEEP CHILDREN AWAY. All visitors should be kept safe distance
from work area.
MAKE WORKSHOP KID PROOF with padlocks, master switches,
or by removing starker keys.
DON'T FORCE TOOL. It will do the job better and safer at the rate
for which it was designed.
USE RIGHT TOOL. Don't force tool or attachment to do a job for
which it was not designed.
USE PROPER EXTENSION CORD. Make sure your extension cord
is in good condition. When using an extension cord, be sure to use
one heavy enough to carry the current your product will draw. An
undersized cord will cause a drop in line voltage resulting in loss of
power and overheating.
WEAR PROPER APPAREL. Do not wear loose clothing, gloves,
neckties, rings, bracelets, or other jewelry which may get caught in
moving parts. Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
USE SAFETY GLASSES, face or dust mask if cutting or cleaning
operation is dusty. Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when practi-
cal.
DON'T OVERREACH. Keep proper footing and balance at all
times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean
for best and safest performance. Follow instructions for lubricating
and changing accessories.
DISCONNECT TOOLS before servicing; when changing acces-
sories, such as blades, bits, cutters, and the like.
REDUCE THE RISK OF UNINTENTIONAL STARTING. Make
sure switch is in off position before plugging in.
USE RECOMMENDED ACCESSORIES. Consult the owner's
manual for recommended accessories. The use of improper acces-
sories may cause risk of injury to persons.
NEVER STAND ON TOOL. Serious injury could occur if the tool
is tipped or if the cutting tool is unintentionally contacted.
CHECK DAMAGED PARTS. Before further use of the tool, a
guard or other part that is damaged should be carefully checked
to determine that it will operate properly and perform its intended
function - check for alignment of moving parts, binding of mov-
ing parts, breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF. Don't leave tool until it comes to a complete stop.
Contents .............................................................................................................................................3
Getting Ready to Cutting...................................................................................................................4
Preparation for Workpiece (Usable workpieces).........................................................................4
Preparation for Tool (Size of Tool That Can Be Used) ................................................................ 4
Preparation for Supply of Compressed Air (Setting the Regulator)............................................. 4
How to Use the Built-in Panel/ How to Read the Display............................................................... 5
How to Use the Built-in Panel/ How to Read the Display............................................................5
Starting Cutting.................................................................................................................................. 6
STEP1: Mounting the Workpiece ................................................................................................6
STEP2: Installing a Tool .............................................................................................................. 8
STEP3: Starting Cutting ..............................................................................................................8

4
DWX-50 Operation Guide
Getting Ready to Cutting
Preparation for Workpiece (Usable workpieces)
Type of workpiece
Zirconia (pre-sintered), modeling wax, PMMA
Type and size of workpiece
Type
Size (unit: mm)
External diameter, or
width × depth Height
Disc with levels Level section : diameter 98 to 100
Body section : diameter 95
Level section : 10
Body section : 12 to 26
Disc without levels Diameter 98 to 100
10 to 14
16 to 20
Block 38 x 76 16 or 22
Preparation for Tool (Size of Tool That Can Be Used)
The tool size that can be used is shown in the gure below.
* The shape of the tool is an example. Select an appropriate tool suitable for usage. To purchase a tool, ask us or the dealer
where you purchased the machine.
Preparation for Supply of Compressed Air (Setting the Regulator)
Set the air pressure as using the table given below as a reference.
Zirconia 0.05 MPa
WAX 0.05 MPa
PMMA 0.2 MPa
* For information on how to install the regulator, etc., see "Setup & Maintenance Guide" ("Preparing the Regulator" in "In-
stallation").
Level section Body section
Shank diameter: 4 mm
Length: 40 to 55 mm
When supply of air starts, the air starts to ow and the
pressure drops. When the pressure has dropped, adjust
the regulator to have an appropriate value again. (Air
is supplied when the spindle rotates or when the tool is
replaced.)

5
DWX-50 Operation Guide
How to Use the Built-in Panel/ How to Read the Display
How to Use the Built-in Panel/ How to Read the Display
The built-in panel is used to operate the machine and display the machine status and operation state.
LED1
Displays the machine status.
POWER Lights when the power switch is ON.
COVER Flashes when the front cover is open.
ERROR
Flashes when an error has occurred. The ashing speed varies
depending on the error. The description of the error is displayed
in VPanel. If a measure is displayed, follow the instructions.
For more information, see "VPanel Guide" ("Responding to an Error
Message").
Slow ashing
The error can be canceled by holding the
operation button depressed.
Even if the error is canceled, it might occur
again depending on the error. In that case,
check the instructions given on VPanel
and deal with the error by following the
instructions.
Fast ashing Recovery failed. Turn o the power switch.
LED2
Displays the machine operation state.
BUSY Lights while the machine is in operation.
PAUSE Lights while the operation is paused.
CANCEL Flasheswhile the dataiscanceled,or theinitialoperationisperformed.
The cutting data received while the lamp is ashing is canceled.
* All the
LEDs are
ashing.
When an error occurred while the tool is replaced, all the LEDs of
BUSY, PAUSE, and CANCEL might ash at the same time. In that
case, reset the error in accordance with the instructions given on
the VPanel.
Operation button
Operates the machine.
Standby
Pressing the operation button moves the spindle head and the
table to the VIEW position*. If the tool is mounted, it is returned
to the ATC magazine.
(When the ERROR LED is ashing slowly, the error can be canceled
by holding this button depressed.)
Cutting
Pressing the operation button pauses the operation and moves the
spindle head and the table to the VIEW position*. The operation
can be resumed by pressing the button again.
Holding the button depressed while the operation is paused stops
the cutting.
*View position is the left end in the highest position for the spindle head, and the frontmost
position for the table.
LED1
LED2
Operation
button

6
DWX-50 Operation Guide
Starting Cutting
STEP1: Mounting the Workpiece
Procedure

Close the front covers.

Switch on the power switch.
When the spindle head and table move to the VIEW position,
and the LEDs except POWER LED go o, the starting up of this
machine is complete.

Open the front covers.

Remove the dust collection capsule.

Starting Cutting
7
DWX-50 Operation Guide

Mount the workpiece.
Select the sub-clamp in accordance with the type and size of the workpiece to be used based on the gure and table
given below.
Use an appropriate sub-clamp indicated with a check mark in the table below.
Type of work-
piece
Size of workpiece (unit: mm)
Sub-clamp
Cap Clamp for block
workpiece
External diameter, or
width × depth Height S L A and B
Disc with
levels
Level section : diameter 98 to 100
Body section : diameter 95
Level section : 10
Body section : 12 to 26 
Disc without
levels Diameter 98 to 100
10 to 14 
16 to 20 
Block 38 x 76 16 or 22  

Mount the cover of the dust collection capsule.
Disc workpiece
Block workpiece
Align this position.
Cap (S or L)
Workpiece
Main-clamp
Cap (S)
Workpiece
Clamp A for
block workpiece
Clamp B for
block workpiece
The height of the workpiece is
indicated on the surface of the
clamp. Change the orientation
in accordance with the height
of the workpiece.
Main-clamp
t16 height 16 mm
t22 height 22 mm
Main-clamp

Starting Cutting
8
DWX-50 Operation Guide
STEP2: Installing a Tool
Procedure

Place the tool holder on the tool po-
sitioner.
Press it to the end of the hole in the orientation
shown in the gure.

Insert the tool into the tool holder and determine the position.
Insert the tool in the orientation shown in the gure so that the both ends are located within the ranges of the holes
of the tool positioner.
Fix the tool with a mounting screw.

Set the tool on the ATC magazine.
Insert the tool to the bottom rmly. The ATC magazine can accommodate 5 tools. The tool numbers are printed on
the surface of the magazine.
STEP3: Starting Cutting
Close the front covers and send the cutting data from the computer.
You can send the data from the computer by using your CAM software or VPanel, which is supplied with the machine.
For information on how to operate VPanel, see "VPanel Guide (PDF)" (select [Roland DWX-50] - [VPanel Guide] from
the [Start] menu of Windows.) The output method is explained mainly in "Chapter 1 Basic Operation."
Tool holder
Hexagonal driver
Tool positioner
Mounting
screw
Tool

Roland DG Corp. has licensed the MMP technology from the TPL Group.

R2-110107DOC-0895