Roland VersaUV LEJ-640 Operating and maintenance manual

SERVICE NOTES
Copyright 2013 ROLAND DG CORPORATION
c
70158-14
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG
Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the
customers maintenance service of LEJ-640.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this
Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland
DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
TERMS OF USE
Confidential

Contents
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
1 Structure & Spare Parts
1-1 COVERS............................................................................................................................................... 1-1
1-2 FRAME .............................................................................................................................................. 1-3
1-3 HEAD CARRIAGE ................................................................................................................................ 1-5
1-4 DRIVE UNIT ........................................................................................................................................ 1-7
1-5 CHASSIS ............................................................................................................................................. 1-9
1-6 PINCH ROLLER ................................................................................................................................... 1-11
1-7 WIPE SYATEM...................................................................................................................................... 1-12
1-8 CAP SYSTEM ...................................................................................................................................... 1-14
1-9 INK SYSTEM........................................................................................................................................ 1-15
1-10 STAND & TU ........................................................................................................................................ 1-17
1-11 TU CONTROLLER................................................................................................................................ 1-19
1-12 ACCESSORIES.................................................................................................................................... 1-20
1-13 RU-640................................................................................................................................................... 1-22
1-14 MB-640...................................................................................................................................................1-23
2 Electrical Section
2-1 WIRING MAP......................................................................................................................................... 2-1
2-2 MAIN BOARD....................................................................................................................................... 2-3
2-3 HEAD BOARD ..................................................................................................................................... 2-14
2-4 SERVO BOARD ................................................................................................................................... 2-25
2-5 SUB BOARD......................................................................................................................................... 2-31
2-6 INK SYSTEM BOARD .......................................................................................................................... 2-42
2-7 TAKEUP BOARD ................................................................................................................................. 2-44
2-8 MAINTENANCE PARTS LIST .............................................................................................................. 2-46
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ........................................................................................................................ 3-4
3-2 WIPER REPLACEMENT ...................................................................................................................... 3-12
3-3 CAP TOP REPLACEMENT ................................................................................................................... 3-14
3-4 HEAD U/D MOTOR REPLACEMENT ................................................................................................... 3-20
3-5 CARRIAGE MOTOR REPLACEMENT ................................................................................................. 3-27
3-6 PUMP REPLACEMENT ........................................................................................................................ 3-34
3-7 CIRCULATING PUMP REPLACEMENT ............................................................................................... 3-40
3-8 INK TUBE REPLACEMENT .................................................................................................................. 3-46
3-9 BOARDS REPLACEMENT ................................................................................................................... 3-54
3-10 BATTERY REPLACEMENT................................................................................................................... 3-77
3-11 CARRIAGE BELT REPLACEMENT ..................................................................................................... 3-80
3-12 ENCODER SCALE REPLACEMENT ................................................................................................... 3-87
3-13 PINCH ROLLER REPLACEMENT ....................................................................................................... 3-90
3-14 UV LAMP REPLACEMENT .................................................................................................................. 3-91
3-15 UV LAMP MOTOR REPLACEMENT ................................................................................................... 3-102
3-16 TAKE-UP BOARD REPLACEMENT .................................................................................................... 3-108
3-17 INK DAMPER REPLACEMENT ........................................................................................................... 3-110
3-18 PAPER SIDE SENSOR REPLACEMENT ............................................................................................ 3-114
3-19 MEDIATHICKNESS CHECKING SENSOR REPLACEMENT ............................................................. 3-119
3-20 LINEAR ENCODER BOARD REPLACEMENT...................................................................................... 3-126
3-21 UV LAMP FILTER REPLACEMENT....................................................................................................... 3-133
4 Adjustment
4-1 SERVICE MODE .................................................................................................................................. 4-2
4-2 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE...................................................................... 4-17
4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER.............................................. 4-24
4-4 HEAD ALIGNMENT............................................................................................................................... 4-26
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ..................................................................... 4-38
4-6 LINEAR ENCODER SETUP ................................................................................................................. 4-41
4-7 CAP HEIGHTADJUSTMENT ............................................................................................................... 4-43
4-8 CALIBRATION (FEEDING DIRECTION) .............................................................................................. 4-46
4-9 BELT TENSION ADJUSTMENT ........................................................................................................... 4-48
4-10 BELT POSITION ADJUSTMENT........................................................................................................... 4-52
4-11 TAKE-UP UNIT OPERATION CHECK .................................................................................................. 4-59
4-12 WIPER COVER POSITION ADJUSTMENT ......................................................................................... 4-62
4-13 UV LAMP CHECK ................................................................................................................................. 4-67
4-14 PAPER SIDE SENSOR ADJUSTMENT .................................................................................................. 4-71
4-15 MEDIATHICKNESS CHECKING SENSOR ADJUSTMENT.................................................................... 4-75
5 Supplemental Information
5-1 SPECIAL TOOLS ................................................................................................................................. 5-1
5-2 SENSOR MAP....................................................................................................................................... 5-3
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ... 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................................................................................ 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING ..................................................................................... 6-3
6-4 INK DROPS ON THE MEDIA............................................................................................................... 6-4
6-5 VERTICAL BANDING............................................................................................................................ 6-4
6-6
MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING AFTER LEAVING THE
MACHINE UNUSED FOR A LONG TIME...............................................................................................................
. 6-5
6-7 MEDIA SKEW........................................................................................................................................ 6-5
6-8 WHITE/GLOSS INK HAIRLINE ............................................................................................................ 6-5
6-9 MOTOR ERROR................................................................................................................................... 6-6
6-10 TAKE-UP UNIT DOES NOT OPERATE................................................................................................ 6-7
6-11 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)........................................ 6-7
6-12 SHEET CUTTER DOES NOT OPERATE............................................................................................. 6-7
6-13 ERROR MESSAGE............................................................................................................................... 6-7
6-14 SERVICE CALL..................................................................................................................................... 6-8
7 Service Activities
7-1 INSTALLATION CHECK LIST .............................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST.............................................................................................................. 7-15
7-3 SPECIFICATION................................................................................................................................... 7-16

Revision Record
Revision
No. Date Description of changes Approval Issured
02011.7.8 First Edition Hoshi Misako
12011.7.25 4-15 MEDIATHICKNESS CHECKING SENSOR ADJUSTMENT has been
revised. Hoshi Umemoto
22011.9.15 5-2 SENSOR MAP has been revised. Hoshi Misako
32011.10.6 1-3 HEAD CARRIAGE has been revised. Hoshi Misako
42011.10.19 1-3 HEAD CARRIAGE parts has been added.
1-13 RU-640, 1-14 MB-640 have been added. Hoshi Misako
52011.12.21 1-6 PINCH ROLLER, 2-1 WIRING MAP parts has been revised. Hoshi Misako
62012.2.1 1-12 ACCESSORIES, 1-13 RU-640, 1-14 MB-640,
5-1 SPECIAL TOOLS have been revised. Hoshi Umemoto
72012.2.10 1-12 ACCESSORIES has been revised. Hoshi Umemoto
82012.3.1 1-9 INK SYSTEM parts have been revised. Hoshi Yuko
92012.5.25 1-4 DRIVE UNIT Parts have been revised. Hoshi Yuko
10 2012.9.28 1-3 HEAD CARRIAGE has been revised & added.
1-9 INK SYSTEM parts has been revised Hoshi Yuko
11 2012.11.15 1-5 CHASSIS, 4-1 SERVICE MODE,
7-1 INSTALLATION CHECK LIST have been revised. Onoda Yuko
12 2012.12.20 1-9 INK SYSTEM parts have been revised. Onoda Yuko
13 2013.2.13 3-21 UV LAMP FILTER REPLACEMENT has been added.
6-14:SERVICE CALL, 7-1 INSTALLATION CHECK LIST,
7-2 MAINTENANCE CHECK LIST has been revised. Onoda Wakana
14 2013.2.28 1-13 RU-640, 1-14 MB-640 has been added. Onoda Yuko

About and Notices.
To Ensure Safe Work
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or pets.
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means “anger of electrocution”
About the Symbols
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbol
shown below is also used.
Tips and advise before the adjustment.

About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Caution: Ultraviolet Light
Never look directly from up close for a prolonged
period.
Flammable:
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic:
Ink and discharged fluid are toxic. Avoid contact
with the body. Use only in a wellventilated area.
Caution: Ultraviolet Light
Never look directly from up close for a prolonged
period.
Caution: Moving Print Heads
The print heads inside the cover move
at high speed and pose a hazard.
Never insert the hand or fingers into
the gap.
Caution: Pinching Hazard
Be careful not to allow the fingers to
become pinched when loading media
or closing covers.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid contact
with the body. Use only in a well-ventilated area.
Flammable
Ink and discharged fluid are flammable. Keep
away from open flame.
Caution: Pinching Hazard
Never needlessly touch the
dancer roller.Exercise caution
to avoid pinching of the
fingers.

1 Structure & Spare Parts
1-1 COVER
1-1
46
39
1
27
26
50 42 47
25
S4
S4
S6
S5
S2
S2
S4
S8
S8
S4
S5
S10
S9
S9
S11
S4
S5
S4
S4
S4
S4
S4
S6
S6
S1
S4
S4
S4
S4
S3
S4
S4
S4
S4
S4
S4
S2
S2
S2
S5
S4
S4
S4
S7
S6
S6
S10
S3
S3
8
24
6
34
18
37
53 7
31
21
3
56
32
13
18
18
16
23
52
48 41
43
12
17 19
5
22
38
51
55
54
S11
45
45
11
10
15
14
9
49
44
4
40
35
29
36
28
20
2
S2
28
30
33

1-1 COVER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt Parts No. Parts Name qt
W701588460 ASSY,PANEL LEJ-640 S1 31379111 CLAMP,CABLE CKS-13-H 1
W701568300 ASSY,PANEL BOARD LEC-540 S2 31139104 SCREW,PLAPOINT M4*6 BK FE 12
W7009002A0 ASSY,PANEL BOARD LEC-300 S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 25
2 1000004706 CABLE-CARD,24P1 900L BB 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 63
3 1000008128 COVER,BACK LEJ-640 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 14
4 1000004612 COVER,CHASSIS LEC-300 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 24
5 1000007808 COVER,F LEJ-640 1 S7 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS 3
6 1000006587 COVER,I/C PCM LEC-300A 1 S8 31149401 RING,O P5 4
7 1000006586 COVER,I/C UV LEC-300A 1 S9 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 4
8 1000007875 COVER,I/S L LEJ-640 1 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8
9 1000007876 COVER,I/S R LEJ-640 1 S11 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 11
10 1000004644 COVER,L LEC-300 1
11 1000004643 COVER,PANEL LEC-300 1 * qt. indicates the number of parts that is described in the figure.
12 1000007806 COVER,RAIL LEJ-640 1
13 1000007807 COVER,RAIL F LEJ-640 1
14 W700900000 COVER,SIDE L LEC-300 1
15 W700900001 COVER,SIDE R LEC-300 1
16 1000007884 COVER,TOP F LEJ-640 1
17 1000008622 COVER,TOP2 LEJ-640 1
18 12239406 CUSHION,TM-96-6 4
19 1000001600 ESCUTCHEON,XC-540 1
20 1000007903 GUIDE,MEDIA LEJ-640 1
21 1000006588 HANDLE,THA-216-1 1
22 1000004651 HOOK,INT SW LEC-300 1
23 1000006687 HOOK,INT SW LEC-330 1
24 1000004661 HOOK,I-S SW LEC-300 1
25 1000008100 HOOK,SHIELD SW LEJ-640 1
26 1000001029 KEY TOP,D14 DG FJ-74V8 9
27 1000000111 KEY TOP,D14 WH FJ-74V8TL 4
28 1000005302 LABEL, CAUTION UV#LA1097 2
29 1000004160 LABEL, REFLECTION XC-540#LA1041 1
30 1000006358 LABEL,CAUTION LEC-330#LA1149 1
31 1000007128 LABEL,COVER CLOSE LEC-540#LA-1186 1
32 1000000953 LABEL,EMBLEM LOGO ROLAND 1
33 1000003489 LABEL,MARK ECO#LA1014 1
34 1000004914 LABEL,SET INK LEC-300#LA1071 1
35 1000004913 LABEL,USE UV LEC-300#LA1070 1
36 1000005297 LABEL,UV LED LEC-300#LA1099 1
37 12399102 MAGNET CATCHER TL-105 1
38 1000007810 PLATE,COVER F LEJ-640 1
39 1000005234 PLATE,COVER PANEL 2 LEC-300 1
40 1000005225 PLATE,DUCT CLOSE LEC-300 1
41 1000006985 PLATE,SHIELD CLAMP L LEC-540 1
42 1000008098 PLATE,SHIELD F LEJ-640 1
43 1000006986 PLATE,SHIELD L LEC-540 1
44 1000007909 PLATE,SHIELD REAR LEJ-640 1
45 1000004933 SHAFT,COVER FRONT LEC-300 2
46 1000007854 SHEET,PANEL LEJ-640 1
47 1000008101 SHIELD,COVER FRONT LEJ-640 1
48 1000006984 SHIELD,COVER L LEC-540 1
49 1000007908 SHIELD,COVER R LEJ-640 1
50 1000008097 SHIELD,FRONT UV LEJ-640 1
51 1000005282 SHIELD,UV FRONT R LEC-300 1
52 1000005237 STAY,COVER TOP LEC-300 1
53 1000006585 STAY,I/C COVER UV LEC-300A 1
54 1000005233 STOPPER,ACRYL BOARD LEC-300 1
55 1000004932 SUPPORT,COVER FRONT LEC-300 10
56 1000007874 SUPPORT,COVER I/S L LEJ-640 1
1-2
11

1-2 FRAME
1-3
34
26
S17
S8
S17
S8
S13
35
S19
9
S5
S20
S20 S20
S10
S10
18
18
S12
S12
S6
43
44
30
44
44
20
20
20
S23
S23
S23
S18
S18
S18
S10
S10
S10
S10
S10
S10
42
47
47 S15
S10
S10
S15 36
36
3
S7
S11
S11
S11
S11
S11
S11
S11
S2
21
S23
S23
S16
S16
S18
S18 S18
S17
S17
S16 S22
S22
S22
6
38
S9
S9
24
S18
S7
813
S21
712
11
S4
S7
S7
7
12
11
39
51
27
S14
50
S24
15
S6 16
33
S7
S7
S4
S4
S11
S11
S11
S3
S22
10
S17
40
25
29
45
S6
S7 49
14
S1
S1
41
41
S6
41
28
S6
17
S4
48
32
22
32
22
23
31
5
S20
S20
S20
1
37
46
S22
S7
19
S2
S7
S7
2
S6
S20
S20
S15
4
S25
23

1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Suppl
e
77
Parts No. Parts Name qt Parts No. Parts Name qt
1 1000007809 APRON, F UNDER LEJ-640 1 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2
2 1000007812 APRON,B LEJ-640 1 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 2
3 1000006379 APRON,F AL RS-640 1 S3 31379101 CLAMP,FLAT CABLE FCS-50P 1
4 6700319030 ASSY,PULLEY XC-540 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 7
51000007804 BASE,BOTTOM LEJ-640 1 S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 14
6 1000003600 BASE,IDLE PULLEY XJ-740 1 S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 19
7 1000007824 BASE,SHAFT SQUARE LEJ-640 2 S7 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 45
8 1000007886 BASE,SHAFT SQUARE R LEJ-640 1 S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
91000007813 BED,LEJ-640 1 S9 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 2
10 1000003599 BELT,150S2M2974LW-C 1 S10 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 10
11 1000000937 BUSH,80F-0805 2 S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 41
12 12159563 BUSH,80F-1006 2 S12 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 6
13 12159508 BUSH,SHAFT OILES 80F-1206 1 S13 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 23
14 1000004688 CABLE-ASSY,PAPER SENS LEC-300 1 S14 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 2
15 1000003636 COVER,RAIL UNDER L XJ-740 1 S15 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 8
16 1000007888 COVER,RAIL UNDER R LEJ-640 1 S16 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 5
17 1000003603 COVER,TKP0180-2B R100-096 1 S17 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 9
18 1000000764 FAN,A35577-55ROL 2 S18 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 20
19 12399352 FILTER(E) FRC-45-12-6.5 3 S19 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 13
20 1000004551 FRAME,MIDDLE LEC-300 3 S20 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 18
21 1000004550 FRAME,SIDE BED L LEC-300 1 S21 3000000178 SCREW,CAP M4*12 NI WSH 4*9*0.8 2
22 1000000387 GUIDE,CABLE POM AJ-1000 2 S22 31069104 SCREW,CAP M4*6+FL NI 9
23 1000001566 GUIDE,TUBE XC-540 8 S23 31179106 SCREW,JACK UP SP-540V 8
24 1000001555 HOLDER,IDLE PULLEY XC-540 1 S24 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS 1
25 21655131 HOLDER,LINEAR SCALE CJ-70 1 S25 3000000112 *TAPE,FNS TUYA 50 4X10M LINTEC 1
26 21895154 L-BEARING SSR15XW2UE+2740LY 1
27 1000007831 LEVER,SHAFT LEJ-640 1 * qt. indicates the number of parts that is described in the figure.
28 1000003609 PLATE,GUIDE CABLEVEYOR XJ-740 1
29 22055316 PLATE,LINEAR SCALE CJ-70 1
30 1000007906 PLATE,SHUTTER LEJ-640 1
31 1000001568 PLATE,TUBE GUIDE XC-540 3
32 21565105 P-ROLLER FD8S3(B15L30) 2
33 1000007814 RAIL,CABLE LEJ-640 1
34 1000007805 RAIL,GUIDE LEJ-640 1
35 1000007907 RAIL,LINEAR SCALE LEJ-640 1
36 15099115 SENSOR-INTERRUPTER GP2A25NJ 2
37 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1
38 1000001479 SHAFT,IDLE PULLEY XC-540 1
39 1000007811 SHAFT,SQUARE LEJ-640 1
40 1000003627 SHEET,LINEAR SCALE XJ-740 1
41 1000003638 SHEET,RAIL CABLE XJ-740 3
42 1000002600 SHUTTER,BED L VP-540 1
43 1000002599 SHUTTER,BED R VP-540 1
44 1000004654 SPACER,BED UPPER LEC-300 3
45 22175122 SPRING,BACK UP PNC-960 1
46 1000007846 STAY,ORIGIN SENS LEJ-640 1
47 1000002585 STAY,PAPER SENSOR VP-540 2
48 1000003639 STAY,TUBE XJ-740 1
49 1000007847 STOPPER,LINEAR SCALE LEJ-640 1
50 1000007825 STOPPER,SHAFT SQUARE LEJ-640 1
51 1000007885 STOPPER,SHAFT SQUARE R LEJ-640 1
1-4

1-3 HEAD CARRIADGE
1-5
13
11
6
8
70
39
41
71
4
4
17
17
18
S30
17
18
60
5
11
83
43
104
28
29
29
82
34
33
35
33
45
46
47
38
49
53
58
50
50
54
54
55
61
61
103
57
63
104
63
66
87
74
75
76
88
90
91
100
99
19
1
1
72
98
81
81
44
25
24
95
97
80
64
21
22
52
68
26
20
69
101
S27
50
40
56
56
73
S7
S9
77
48
65 94
77
S9
30
30
S8
S7
102
102
S7
S7
75
S31
S8
S7
10
27
92
S18
79
40
32
31 S5
S5
S5
S5
S20
101
12 S15
S7
S12
S12
S13
S11
S6
S6
S21
S7
S31
S2
S7
S22
S7
S7
S8
S21
S19
S19
S7
S8
S7
S7
S4
S4
S8
S8
S8
S8
37
S8
S8
S8
S25
16
S29
S7
S10
S10
S8
85
86
86
S10
S25
84
S7
S25
S13
66
2
67
42
96
59
9
23
15
78
93 7
S16
S3
S1
S26
51
89
S17
S7
S32
S4
14
S7 S7
S7
36
S23
62
S32
S4
S4
S8
S7
S8
S8
S28 S24
S8
S24
S14
S31
S4
S8
3
S7
S8
105
*Cut the Tube to the following length
when using. (mm)
Ink Cartridge Circulating Pump
Cy 3490
Mg 3430
Ye 3430
Bk 3350
Gl 3310 3240
Wh 3270 3220
No.17
Revised 3
Revised 3
Revised 3
Revised 3
Revised 4
Revised 4
Revised 10
Revised 10
Revised 10
Revised 10

1-3 HEAD CARRIADGE
PARTS LIST -Main Parts- Revised 10: Refer to the Service Information LEJ640-010
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000007881 ADAPTER,BASE, CARRIAGE LEJ-640 2 68 1000007864 PLATE,DAMPER LEJ-640 1
2 1000007836 ADAPTER,CARRIAGE L LEJ-640 1 69 22055557 PLATE,ENC SENS FJ-540 1
3 21905166 ADAPTER,HEAD FJ-540 6 70 22055547 PLATE,GND FJ-540 6
4 1000006316 ADAPTER,JUNCTION VZY430 BK 8 71 22055486 PLATE,HOLD FILTER W11 CX-500 3
5 11909167 ADAPTER,SCREW 3FAI FJ-540 12 72 1000008930 PLATE,LAMP R2 LEJ-640 1
6 1000001550 ADAPTER,STAY HOLDER XC-540 1 73 1000007860 PLATE,NUT LEJ-640 1
7 22805292 ASSY,CLAMP BLADE CM-500 1 74 12569118 PULLEY BEARING 1
8 1000002201 ASSY,HEAD INKJET SOL XC-540 6 75 21975124 PULLEY,T14P2S4 + GEAR,S53 2
9 6701589030 ASSY,HOLDER BLADE LEJ-640 176 21975123 PULLEY,WD6.94S9 1
10 6701589040 ASSY,I/J CARRIAGE MOTOR SV LEJ-640 1 77 11889107 R-BEARING,D10S6(B3FL) 2
11 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 12 78 21495115 SCREW,BLADE SET CM-500 1
W701588450 ASSY,LINEAR ENCODER LEJ-640 79 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1
6700909050 ASSY,LINEAR ENC BOARD SERVICE 4 80 1000007859 SHAFT,CARRIAGE UD M8 LEJ-640 1
W701568290 ASSY,LINEAR ENCODER BOARD LEC-540 81 1000001591 SHAFT,GUIDE TABLE XC-540 2
W700900250 ASSY,LINEAR ENCODER BOARD LEC-300 82 1000006989 SHAFT,LAMP SLIDE LEC-540 1
13 22805335 ASSY,MOTOR XY PIX-304 1 83 1000006315 SHIELD,DAMPER LEC-330 12
14 W701588260 ASSY,PAPERSIDE SENS LEJ-640 1 84 1000006187 SHIELD,HEAD LEC-330 1
15 22805396 ASSY,PLATE CAM SLIDE FJ-500 1 85 1000008102 SHIELD,HEAD REAR LEJ-640 1
16 W701588210 ASSY,PRINT CARRIAGE LEJ-640 1 86 1000008103 SHIELD,HEAD SIDE LEJ-640 2
1000008581 ASSY,TUBING 3*3500MM BK LEJ-640 87 22165185 SPACER,ROLLER PIX-30 1
(3000000113) (TUBE,INK BK 3FAI (100m)) 88 22175308 SPRING,BELT TENSION EGX-20 1
1000006439 ASSY,TUBING 3*350MM BK LEC-330 89 22175154 SPRING,BLADE UP CM-500 1
(3000000113) (TUBE,INK BK 3FAI (100m)) 90 22175520 SPRING,HEAD ADJUST 500 FJ-540 6
19 1000007816 BASE,CARRIAGE AL LEJ-640 1 91 22175519 SPRING,HEAD PRESS 500 FJ-540 6
20 1000007882 BASE,CARRIAGE MOTOR LEJ-640 1 92 1000000900 SPRING,PINCH 2000 AJ-1000 1
21 1000007861 BASE,CARRIAGE SIDE L LEJ-640 1 93 22175155 SPRING,SCREW CM-500 1
22 1000008929 BASE,CARRIAGE SIDE R2 LEJ-640 1 94 1000000863 SPRING,Z NUT AJ-1000 1
23 22355656 BASE,CUTTER CM-500 1 95 1000007857 STAY,CARRIAGE BASE LEJ-640 1
24 1000007880 BASE,HOLDER CARRIAGE L LEJ-640 1 96 1000007835 STAY,CARRIAGE BRAKE SENSOR LEJ-640 1
25 1000007879 BASE,HOLDER CARRIAGE R LEJ-640 1 97 1000008928 STAY,CARRIAGE UD2 LEJ-640 1
1000007877 BASE,LAMP SLIDE LEJ-640 98 1000003617 STAY,HOLDER BELT XJ-740 1
1000009719 BASE,LAMP SLIDE 2 LEJ-640 99 1000007851 STAY,HOLDER CARRIAGE LEJ-640 1
27 21925137 BELT,166P2M4-530 1 100 1000000786 STAY,IDLE PULLEY CAP AJ-1000 1
28 1000007153 BELT,244P2M4-530 1 101 1000007883 STOPPER,G-SHAFT LEJ-640 2
29 1000000937 BUSH,80F-0805 2 102 1000008931 STOPPER,Z BUSH LEJ-640 4
30 12159625 BUSH,S8-296 2 103 1000001597 SUPPORT,DAMPER XC-540 1
31 1000007796 CABLE-ASSY,CAR U/D MTR LEJ-640 1 104 1000007542 FILTER,FAN RX FIREFLY UV LAMP 2
32 1000007799 CABLE-ASSY,CAR U/D SENS LEJ-640 1 105 1000009718 PLATE,UV GUARD R LEJ-640 1
33 1000006935 CABLE-ASSY,LAMP IF LEC-540 2 PARTS LIST -Supplemental Parts-
34 1000006936 CABLE-ASSY,LAMP SLIDE MTR LEC-540 1 Parts No. Parts Name qt.
35 1000006937 CABLE-ASSY,LAMP SLIDE SENS LEC-540 1 S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS 1
36 1000007798 CABLE-ASSY,MEDIA HIT SENS LEJ-640 1 S2 31029820 BUSH SET,ROLL 3*2 3C 50PCS 1
37 1000003783 CABLE-CARD,36P1 3300L BB 8 S3 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 1
38 23475232 CARD CABLE,21P1 385L BB HIGH-V 12 S4 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 6
39 11769118 CLAMP,FCM2-S6-14 1 S5 31799107 SCREW SET,CAP M4*6 NI 20PCS 8
40 22025646 COVER,BELT HOLDER EGX-600 2 S6 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 4
41 1000001520 COVER,CARRIAGE BOARD XC-540 1 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 33
42 1000007834 COVER,CARRIAGE BRAKE LEJ-640 1 S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 39
43 1000007815 COVER,CARRIAGE LEJ-640 1 S9 31149703AS RING SET,E-RING ETW-4 100 PCS. 2
44 1000006356 COVER,HEAD BOARD LEC-330 1 S10 31299102AS RIVET SET,NYLON P2655B 20 PCS. 10
45 1000007111 COVER,LAMP CABLE LEC-540 1 S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
46 1000007112 COVER,SLIDE GEAR LEC-540 1 S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 8
47 1000006994 COVER,SLIDER LEC-540 1 S13 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 8
48 22565406 DRIVE PULLEY 1 S14 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS 12
49 12399352 FILTER(E) FRC-45-12-6.5 3 S15 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 2
50 21995104 FLANGE,PULLEY STX-7 3 S16 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 1
51 22115798 FRAME,CUTTER FJ-500 1 S17 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 1
52 1000008840 FRAME,LAMP L LEJ-640_01 1 S18 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
53 22135602 GUIDE,CABLE FJ-500 8 S19 31049172 SCREW SET,CAP M3*20 NI 20PCS 4
54 22135618 GUIDE,CARRIAGE CAP FJ-540 2 S20 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 2
55 22135440 GUIDE,HEAD AL FJ-540 6 S21 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 4
56 21655232 HOLDER,BELT EGX-600 2 S22 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 1
57 1000002079 HOLDER,BELT MDX-40 1 S23 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 1
58 21655247 HOLDER,CABLE SJ-740 2 S24 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 19
59 1000007837 HOLDER,CUTTER LEJ-640 1 S25 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 6
60 11659249 HOLDER,RING O 3FAI FJ-540 12 S26 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 1
61 21655130 HOLDER,SHAFT F MDX-3 2 S27 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 6
62 1000005169 LABEL,ARROW RS-540#LA1087 1 S28 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 6
63 1000007046 LAMP,LED UV WIDE 2 S29 3000000032 SPACER,WPCS-19S-4.0 6
64 21575126 NUT,TABLE FJ-540 1 S30 3000000129 TAPE,AL 3M #425 19*55M --
65 22155763 OILES BUSH 80F-0806 3 S31 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS 3
66 15229705 PHOTO INTERRUPTER GP1A71A1 2 S32 31049154AS SCREW SET,CAP M3*6 NI+PW 20 PCS 4
67 1000007817 PLATE,CARRIAGE BRAKE LEJ-640 1 * qt. indicates the number of parts that is described in the figure.
1-6
12 1
17 --
18 --
26 1
Revised 3
Revised 3
Revised 3
Revised 4
Revised 10
Revised 10
Revised 10

1-4 DRIVE UNIT
1-7
24
S8
61
S7
60
S7
S13
8
70
S26
S10
S10
57
31
S21
S1
S1
39
S24
S1
38
S24
2
S7
S23
S23
9
9
36
S22
59
13
S20
52
44
S6
10
S24 51
6
S11
S30
S20
67
S14
S30 S30
S12
S12
53
12
12
25
S28
63
S30
28
S24
S17
16
40
S16
S14
S14
S30
64
S7
S7
5
S30
66
S5
14
22
35
S20
7S30
58
46
11
S24
18
27
49
S24
S17
S18
S16 S14
S14
37
S24
65
S30
43
S24
3
34
S19
58
45 62
S24
47
50
26 S7
4S7
S15
S24
S24
29
21
S17
S7
19
33
S7
17
23
20
15
33
S24
42
S9
S9
S4
48
S30
S24
S24
30
S17
S15
S3
S2
S29
S29
41
S24 68
S5
S5
54
69
S5
S5
S5
1
S25
32
56
56
55
S24
S30
S27
S27
S19

1-4 DRIVE UNIT
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt Parts No. Parts Name qt
1 11879108 ABSORBER TK-3225 1 56 1000006377 SHIELD,UV PAD LEC-330 2
W701588430 ASSY,FAN JUNCTION LEJ-640 57 1000001051 SHUTTER,THERMISTOR AJ-1000 1
W701568230 ASSY,FAN JUNCTION BOARD LEC-540 58 22175157 SPRING,C P-ROLLER CM-500 2
W7003113B0 ASSY,FAN JUNCTION BOARD XC-540 59 22035161 STAND,LEVER FJ-500 1
3 6700319020 ASSY,FEED MOTOR XC-540 1 60 1000004917 STAY,D-SUB CONNECTOR LEC-300 1
4 W701588250 ASSY,GRIT ENCODER LEJ-640 1 61 1000001598 STAY,D-SUB CONNECTOR XC-540 1
5 W701588240 ASSY,MOTSENS JUNCTION LEJ-640 1 62 22715466 STAY,FA-CODER SP-540V 1
6 6700319030 ASSY,PULLEY XC-540 1 63 1000001557 STAY,FRAME SCAN MOTOR XC-540 1
7 6700049030 ASSY,SCAN MOTOR SJ-1045EX 1 64 1000001562 STAY,MOTOSENS XC-540 1
8 23415133 ASSY,THERMISTOR CABLE SP-300 1 65 1000001564 STAY,RAIL GUIDE L XC-540 1
9 1000007822 BASE,RAIL LEJ-640 2 66 1000007848 STAY,RAIL GUIDE R LEJ-640 1
10 1000001513 BASE,SCAN MOTOR XC-540 1 67 1000001569 STAY,SHAFT PULLEY XC-540 1
11 22175870 BEARING 10-19ZZ 1 68 1000007871 SUPPORT,FRAME L LEJ-640 1
12 12159573 BUSH,80F-0603 2 69 1000007872 SUPPORT,FRAME R LEJ-640 1
13 12159563 BUSH,80F-1006 2 70 1000001050 SUPPORT,THERMISTOR AJ-1000 1
14 1000009107 CABLE-ASSY,ESD LEJ-640 1
15 1000001689 CABLE-ASSY,3-COVER SW XC-540 1 Revised 9: Refer to the Service Information LEJ640-002
16 1000004699 CABLE-ASSY,C-COVER SW LEC-300 1
17 1000003703 CABLE-ASSY,FAN JUNCTION XJ-740 1 PARTS LIST -Supplemental Parts-
18 1000008077 CABLE-ASSY,F-COVER SW LEJ-640 1 Parts No. Parts Name qt
19 1000003705 CABLE-ASSY,FEED-M XJ-740 1 S1 31029101 BUSH,NB-19 3
20 1000003704 CABLE-ASSY,G-ENCODER XJ-740 1 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
21 1000004703 CABLE-ASSY,M-COVER SW LEC-300 1 S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
22 1000003930 CABLE-ASSY,SCAN-M XC-540_01 1 S4 31379111 CLAMP,CABLE CKS-13-H 2
23 1000007795 CABLE-ASSY,SW JUNCTION LEJ-640 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 7
24 1000005245 CABLE-ASSY,TU IF INT LEC-300 1 S6 31289107 CUPSCREW SET,M3*12 NI 100 PCS 4
25 1000007887 COLLAR,LEVER LEJ-640 2 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 20
26 1000006980 COVER,FEED MOTOR LEC-540 1 S8 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 2
27 1000004640 COVER,INT SW L LEC-300 1 S9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4
28 1000004638 COVER,INT SW LEC-300 1 S10 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
29 1000004623 COVER,I-S SW LEC-300 1 S11 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 1
30 1000008099 COVER,SHIELD SW LEJ-640 1 S12 31149705 RING SET,E-RING ETW-7 SUS 50PCS 2
31 1000007109 COVER,THERMISTOR LEC-540 1 S13 31159901AS RIVET SET,NYLON P3045W 20 PCS. 4
32 12239406 CUSHION,TM-96-6 1 S14 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 7
33 12399353 FILTER(E) TFT-081813N F-540 4 S15 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 3
34 21995124 FLANGE,MOTOR FEED FJ-540 1 S16 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 6
35 1000001559 FLANGE,MOTOR SCAN XC-540 2 S17 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 8
36 1000007868 FRAME,DRIVE PULLEY LEJ-640 1 S18 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 2
37 1000007849 FRAME,FEED MOTOR LEJ-640 1 S19 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 5
38 1000007827 FRAME,MIDDLE L LEJ-640 1 S20 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 7
39 1000007826 FRAME,MIDDLE R LEJ-640 1 S21 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 2
40 1000007828 FRAME,SCAN MOTOR LEJ-640 1 S22 31049175AS SCREW SET,CAP M4*20 NI 20 PCS. 2
41 1000007869 FRAME,SIDE L LEJ-640 1 S23 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 4
42 1000007870 FRAME,SIDE R LEJ-640 1 S24 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 46
43 21685128 GEAR H300 S10(B6C16POM) 1 S25 31799110AS SCREW SET,CAP M5*20 NI 20PCS. 1
44 21685149 GEAR,H235S20(B8)T2 1 S26 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 2
45 25095120 GRIT ENCODER TS5217N561 FJ-540 1 S27 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
46 1000001444 HOUSING,R-BEARING FRAME XC-540 1 S28 3000000178 SCREW,CAP M4*12 NI WSH 4*9*0.8 2
47 1000001601 KNOB,XC-540 1 S29 31799107 SCREW SET,CAP M4*6 NI 20PCS 2
48 1000007866 LEVER,CAM PINCH LEJ-640 1 S30 31069104 SCREW,CAP M4*6+FL NI 31
49 12399102 MAGNET CATCHER TL-105 1 * qt. indicates the number of parts that is described in the figure.
50 1000007905 PLATE,AUTOCUT JOINT LEJ-640 1
51 1000007830 PLATE,LEVER LINK LEJ-640 1
52 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1
53 1000001480 SHAFT,DRIVE PULLEY XC-540 1
54 1000005298 SHIELD, UV PAD A LEC-300 2
55 1000005281 SHIELD,UV FRONT L LEC-300 1
1-8
21
Revised 9

1-5 CHASSIS
1-9
39
52
2
18
50
50
21
21
43
1
19
20
12
53
27
23
51
22
24
3
10
25
33
40
55
32
31
8
57
54
9
6
41
37
5
11
45
35
4
40
55
34
44
45
7
13
14
56
38
17
30
36
42
49
15
26
28
29
23
47
48
46
S5
16
43
43
43
43
S2
S1
S8 S7
S10
S6
S6
S5
S6
S9
S11
S11
S11
S5
S5
S6
S15
S14
S3
S3
S5
S6
S6
S13
S6
S6
S6
S6
S6
S6
S10
S10
S6
S12
S11
S4
S6
S16
S6
S6
S13
S6
S6
S11
S6
S2
S6
S6
S3
S5
S11

1-5 CHASSIS
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 13429701 AC INLET SUP-J15G-E 1 45 12399331 FILTER(E),FPC-31-12 3
W701588410 ASSY,AC JUNCTION LEJ-640 46 1000004672 FUSE,0154004DR 1
W701568210 ASSY,AC JUNCTION BOARD LEC-540 47 1000002682 LABEL,LAN VP-540#LA964 1
W701588420 ASSY,DC JUNCTION LEJ-640 48 22535117 LABEL,POWER CM-500 NO.893 1
W701568220 ASSY,DC JUNCTION BOARD LEC-540 49 1000007890 PLATE,FLEX CHASSIS LEJ-640 1
4 6700731100 ASSY,HEAD BOARD XJ-740 1 50 1000006956 POWER UNIT,ZWS240PAF-24/J 2
6700909030 ASSY,MAIN BOARD LEC-300 1 51 1000000097 POWER UNIT,ZWS240PAF-36/J 1
6701779010 ASSY,MAIN BOARD LEJ-640 1 52 1000006145 POWER UNIT,ZWS30-5/J A 1
6702029000 ASSY,MAIN BOARD XR-640 1 53 13129171 POWER-SW AJ8201B 1
6 6701568101 ASSY,SERVO BOARD LEC-540_01 1 54 1000006999 STAY,BOARD LEC-540 1
7 W701588270 ASSY,STEPDRIVE LEJ-640 1 55 22715327 STAY,CHASSIS FAN FJ-540 2
W701588440 ASSY,TU JUNCTION LEJ-640 56 1000008137 STAY,CHASSIS LEJ-640 1
W701568240 ASSY,TU JUNCTION BOARD LEC-540 57 1000007338 STAY,CHASSIS SIDE LEC-540 1
W700900240 ASSY,TU JUNCTION BOARD LEC-300
9 W701588220 ASSY,UV JUNCTION LEJ-640 1 PARTS LIST -Supplemental Parts-
W701588230 ASSY,UV RELAY LEJ-640 Parts No. Parts Name qt.
W701568440 ASSY,UV RELAY BOARD LEC-540 S1 31029101 BUSH,NB-19 3
11 15009101 BATTERY CR2032 1 S2 31029106 BUSH,SQUARE SB-6025 3
12 1000000574 CABLE-ASSY GND AJ-1000 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2
13 1000007802 CABLE-ASSY, POWER-STEP LEJ-640 1 S4 3000000033 CLAMP,WIRE PLESS RFC-45VO 8
14 1000004684 CABLE-ASSY,AMBIENT AD LEC-300 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 7
15 1000001688 CABLE-ASSY,HEAD FAN XC-540 1 S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 77
16 1000007801 CABLE-ASSY,I/S MTR JUNC LEJ-640 1S7 31279116 LABEL,EARTH MARK-1 NO.E-580 1
17 1000006942 CABLE-ASSY,PINCH SENS LEC-540 1 S8 31279121 LABEL,FLASH-LIGHTING NO.E-582 1
18 1000001671 CABLE-ASSY,POWER-AC-DC XC-540 1 S9 31279191 LABEL,WARNING FUSE REPLACE #347 1
19 1000001668 CABLE-ASSY,POWER-AC-L XC-540 1 S10 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 6
20 1000001669 CABLE-ASSY,POWER-AC-N XC-540 1 S11 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 29
21 1000006302 CABLE-ASSY,POWER-AC-SW LEC-330 2 S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 3
22 1000007058 CABLE-ASSY,POWER-AC-SW-B LEC-540 1 S13 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 4
23 1000006934 CABLE-ASSY,POWER-DC-A LEC-540 2 S14 31019161 SCREW SET,BINDING M4*8 NI ETW 20PCS 1
24 1000001673 CABLE-ASSY,POWER-DC-B XC-540 1 S15 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 2
25 1000007059 CABLE-ASSY,POWER-DC-C LEC-540 1 S16 31209118 SPACER SET,WPCS-12S-4.0 20PCS 3
26 1000004677 CABLE-ASSY,POWER-HEAD LEC-300 1 * qt. indicates the number of parts that is described in the figure.
27 1000004055 CABLE-ASSY,POWER-OP.DRYER DU-740 1
28 1000004678 CABLE-ASSY,POWER-SERVO LEC-300 1 Revised 11: Refer to the Service Information LEJ640-011
29 1000004679 CABLE-ASSY,POWER-TU LEC-300 1
30 1000007060 CABLE-ASSY,POWER-UV LEC-540 1
31 1000006939 CABLE-ASSY,RELAY POWER LEC-540 1
32 1000006940 CABLE-ASSY,RELAY SIGNAL LEC-540 1
33 1000006938 CABLE-ASSY,SLEEP CONTROL LEC-540 1
34 1000004687 CABLE-ASSY,TU CONTROL LEC-300 1
35 1000001900 CABLE-CARD,25P1 250L BB HIGH-V 1
36 1000006948 CABLE-CARD,25P1 770L BB HIGH-V 1
37 1000001898 CABLE-CARD,26P1 880L BB HIGH-V 2
38 1000000148 CABLE-CARD,28P1 100L BB HIGH-V 1
39 1000007889 CHASSIS,LEJ-640 1
40 1000006174 FAN,9A0624H414 2
41 12399351 FILTER(E) FRC-40-12-6.5 FJ-540 1
42 12399352 FILTER(E) FRC-45-12-6.5 1
43 12399353 FILTER(E) TFT-081813N F-540 5
44 1000001748 FILTER(E),EFC-40-S 1
1-10
21
31
81
10 1
5Revised 11

1-6 PINCHROLLER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000009316 ASSY,P-ROLLER LEJ-640_01 1 S1 31119108 PIN,PARALLEL 3*30 SUS H7 12
2 1000007819 CAM,PINCH LEJ-640 1
3 1000007821 FRAME,PINCH LEJ-640 1
4 1000007818 LEVER,PINCH LEJ-640 1
5 1000007820 SPRING,PINCH LEJ-640 1 * qt. indicates the number of parts that is described in the figure.
6 1000007823 STAY,SPRING PINCH LEJ-640 0 1
1-11
6
2
S1
3
1
5
4
Revised 5

1-7 WIPE SYSTEM
v
1-12
3
5
6
11
12
13
16
18
19
20
24
25
29
30
31
34
33
37
39
40
41
42
43
45
48
49
50
52
57
58
59
S3
S9
S10
S11
S12
S13
6
S3
S3
S3
S13
20
S13
S3
S3
S3
S3
S3
S3
S3
119
15
S3
14
9
10
S3
26
S3
S3
S3
31
45
35
27
21
22
19
28
56
23
2
38
53
S3
17
46
46
7
S3
S3 51
51
51
51
54
S3
44
47
17
S5
32
36
S8
44
S3
S3
S3
55
S3
S3
S2
S4
S1
S4
S3
S3
4
S9
8
S3
S3
S7
S7
S6
S3
7
7
7
55

1-7 WIPE SYSTEM
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000002870 ASSY,TUBING DRAIN 300MM XC-540 1 55 1000001024 STOPPER,G-SHAFT FP-740 2
2 1000007843 BASE,T-MOTOR LEJ-640 1 56 1000007841 TABLE,MAIN WIPE LEJ-640 1
3 1000001487 BASE,WIPER MOTOR XC-540 1 57 1000001484 TRAY,WIPE XC-540 1
4 1000005794 BELT,146P2M4-530 1 58 1000003390 WIPER,HEAD FOR SOLINK 2
5 11929138 BELT,408P2M4-530 1 59 1000001658 WIPER,SCRAPER XC-540 1
6 12159536 BUSH,B-S6-17 2
7 12159589 BUSH,S10-1050 4 PARTS LIST -Supplemental Parts-
8 1000007797 CABLE-ASSY,I/S U/D MTR LEJ-640 1 Parts No. Parts Name qt.
9 1000007800 CABLE-ASSY,I/S-WIPER SENS LEJ-640 1 S1 31029101 BUSH,NB-19 1
10 1000004697 CABLE-ASSY,WIPER MOTOR LEC-300 1 S2 31029901 BUSH,SQUARE SB-4025 1
11 1000007845 COVER,SCRAPER LEJ-640 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 44
12 1000001609 COVER,SERGE MIST XC-540 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4
13 1000001606 COVER,WIPE R XC-540 1 S5 31149703AS RING SET,E-RING ETW-4 100 PCS. 1
14 1000004626 COVER,WIPE SHIELD LEC-300 1 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
15 1000004628 COVER,WIPE SHIELD R LEC-300 1 S7 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 3
16 1000001491 COVER,WIPE XC-540 1 S8 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 2
17 22565406 DRIVE PULLEY 2 S9 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 2
18 22275122 FILTER(M),INNER SERGEMIST SJ-540 1 S10 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 1
19 1000000415 FILTER(M),SERGE MIST 3 SJ-540 1 S11 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 4
20 21995104 FLANGE,PULLEY STX-7 2 S12 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1
21 1000007838 FRAME,FLUSH F LEJ-640 1 S13 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS 3
22 1000007839 FRAME,FLUSH R LEJ-640 1 * qt. indicates the number of parts that is described in the figure.
23 1000007842 FRAME,MAIN WIPE LEJ-640 1
24 1000007840 FRAME,WIPER LEJ-640 1
25 21685144 GEAR,S53S5(B15) FJ-540 1
26 12139657 GUIDE,INK FUNNEL PE 6-316-03 1
27 1000001528 HOLDER,GUIDE INK TRASH XC-540 1
28 1000007878 HOLDER,INK TRASH LEJ-640 1
29 1000007844 HOLDER,SCRAPER LEJ-640 1
30 21655245 HOLDER,WIPER FJ-540 1
31 22435106 MOTOR,103-593-1041 2
32 21575126 NUT,TABLE FJ-540 1
33 21545159 PAD,WIPE F SJ-540 1
34 1000001508 PAD,WIPE TRAY XC-540 1
35 1000001596 PLATE,INK TRASH XC-540 1
36 22055542 PLATE,NUT FJ-540 1
37 22055537 PLATE,SERGE MIST FJ-540 1
38 1000001021 PLATE,T-MOTOR FJ-74V8 1
39 21975124 PULLEY,T14P2S4 + GEAR,S53 1
40 21975123 PULLEY,WD6.94S9 1
41 1000001485 RAIL,GUIDE WIPER XC-540 1
42 1000004658 RAIL,WIPER L LEC-300 1
43 1000004657 RAIL,WIPER R LEC-300 1
44 11889107 R-BEARING,D10S6(B3FL) 2
45 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 2
46 1000000267 SHAFT,GUIDE TABLE FP-740 2
47 1000000268 SHAFT,SCREW M8 FP-740 1
48 1000004034 SHAFT,WIPE PULLEY XC-540 1
49 22155961 SHAFT,WIPER FJ-540 1
50 1000001489 SHUTTER,WIPE F XC-540 1
51 22175332 SPRING,PLATE BUSH FJ-540 4
52 22175140 SPRING,TENSIONER STX-7 1
53 22175324 SPRING,T-MOTOR FJ-540 1
54 22715340 STAY,NUT FJ-540 1
1-13

1-8 CAP SYSTEM
PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000004546 ASSY,CAP-TOP 2 XC-540 6 28 22435106 MOTOR,103-593-1041 4
2 6700319010 ASSY,PUMP SUB XC-540 3 29 21575126 NUT,TABLE FJ-540 1
1000007135 ASSY,TUBING EPDM ID2-OD4 450MM (19
0
2 30 22055542 PLATE,NUT FJ-540 1
(3000000053) (TUBE,EPDM ID2-OD4 100M) -- 31 1000001585 PLATE,P-MOTOR XC-540 3
1000007135 ASSY,TUBING EPDM ID2-OD4 450MM (25
5
2 32 1000001440 PLATE,SHUTTER TABLE CAP XC-540 1
(3000000053) (TUBE,EPDM ID2-OD4 100M) -- 33 1000001607 PLATE,T-MOTOR XC-540 1
1000007135 ASSY,TUBING EPDM ID2-OD4 450MM (33
0
2 34 11889107 R-BEARING,D10S6(B3FL) 2
(3000000053) (TUBE,EPDM ID2-OD4 100M) -- 35 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1
6 1000001437 BASE,BOTTOM CAP XC-540 1 36 1000001591 SHAFT,GUIDE TABLE XC-540 2
7 1000001587 BASE,NEW PUMP XC-540 1 37 22155957 SHAFT,SCREW M8 FJ-540 1
8 1000001588 BASE,T-MOTOR CAP XC-540 1 38 22175334 SPRING,CAP HEAD FJ-540 12
9 21925137 BELT,166P2M4-530 1 39 22175326 SPRING,TABLE FJ-540 3
10 12529101 BUSH,80FL-08 4 40 22175324 SPRING,TABLE MOTOR FJ-540 1
11 1000006943 CABLE-ASSY,CAP SENS LEC-540 1 41 1000001608 STOPPER,G-SHAFT XC-540 2
12 1000001695 CABLE-ASSY,CAP-M XC-540 1 42 1000001594 STOPPER,T-MOTOR CAP XC-540 1
13 1000004698 CABLE-ASSY,PUMP MOTOR LEC-300 1 43 1000001434 TABLE,CAP-CASE XC-540 1
14 1000006306 CABLE-ASSY,PUMP MOTOR LEC-330 1
15 22335146 CAP,TABLE SPRING FJ-540 3 PARTS LIST -Supplemental Parts-
16 21365121 CASE,CAP TOP FJ-540 6 Parts No. Parts Name qt.
17 22025671 COVER,CAP CASE FJ-540 6 S1 31029105 BUSH,NB-8 6
18 22565406 DRIVE PULLEY 2 S2 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 8
19 1000001433 FRAME,BACK-UP XC-540 1 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 25
20 1000001438 FRAME,FRONT CAP XC-540 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 27
21 1000006997 FRAME,MAIN CAP LEC-540 1 S5 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 2
22 1000007850 FRAME,SIDE CAP LEJ-640 2 S6 31149703AS RING SET,E-RING ETW-4 100 PCS. 1
23 21685122 GEAR,S10S20 3 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
24 22135616 GUIDE,CAP CASE FJ-540 2 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 9
25 22135614 GUIDE,SIDE FRAME FJ-540 2 S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 14
26 21655246 HOLDER,T-SPRING FJ-540 3 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
27 1000001439 HOOK,CAP-CASE XC-540 1 S11 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
* qt. indicates the number of parts that is described in the figure.
1-14
3
4
5
1
2
6
7
3
4
5
8
9
10
15
16
17
41
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
40
42
43
32
S1
S4
S2
S3
S4
S5
S6
S7
S8
S9 S9
S10
S11
S8
S5 S9
S9
24
39
S4
10
S2
S4
S4
S4
34
S4
S4
25
22
S3
S4
18
S4
S8
S3
S8 S3
S3
S3
S3
28
S11
11
14
12
13
S4
S4

1-9 INK SYSTEM
1-15
*Cut the Tube to the following length when using
No.8 (2 FAI Tube) No.9 (3 FAI Tube) No.10 (3 FAI Tube)
Ink Cartridge Y-Joint - 2 FAI Tube
-
Joint - Circulating Pu
m
Cy 40
Mg 40
Ye 40
Bk 40
Gl 40 40 310
Wh 40 40 300
1
2
2
2
3
34
4
5
6
6
7
8
10
9
11
12
13
14
16
17
18
37
20
20
20
20
21
21
22
23
24
25
26
27
28
29
18
30
31
32
32
33
34
35
S10
2
S7
S8
S8
S9
S9
S3
S3
S3
S3 S3
S3
S8
S3
S3
S3
S3
S2
S2
S1
S1
S4
S2
S5
S3
S6
15
8
Revised 8