Roland VersaEXPRESS RF-640 Operating and maintenance manual

SERVICE NOTES
70258-18
Copyright © 2014 ROLAND DG CORPORATION
Confi dential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of RF-640/RF-640A.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Contents
1 Structure & Spare Parts
OVERVIEW ......................................................................1-1
1-1 COVER ............................................................................1-2
1-2 PANEL ..............................................................................1-3
1-3 FRAME .............................................................................1-4
1-4 LEVER..............................................................................1-5
1-5 BED .................................................................................1-6
1-6 RAIL .................................................................................1-8
1-7 CHASSIS .......................................................................1-10
1-8 SCAN MOTOR .............................................................. 1-11
1-9 FEED MOTOR ...............................................................1-12
1-10 HEAD CARRIAGE .......................................................1-13
1-11 AUTO CUTTER ............................................................1-14
1-12 WIPER .........................................................................1-15
1-13 CAP ..............................................................................1-16
1-14 PUMP ...........................................................................1-17
1-15 INK CARTRIDGE (RF-640) ..........................................1-18
1-16 INK CARTRIDGE (RF-640A)........................................1-19
1-17 CHOKE VALVE(RF-640) ..............................................1-20
1-18 CHOKE VALVE (RF-640A)...........................................1-21
1-19 INK TUBE WIRING (RF-640) .......................................1-22
1-20 INK TUBE WIRING (RF-640A).....................................1-23
1-21 PINCH ROLLER ...........................................................1-24
1-22 STAND..........................................................................1-25
1-23 ACCESSORY 1 ............................................................1-26
1-24 ACCESSORY 2 ............................................................1-27
2 Electrical Section
2-1 WIRING MAP(RF-640) ....................................................2-1
2-2 WIRING MAP(RF-640A) ..................................................2-3
2-3 MAIN BOARD ..................................................................2-5
2-4 SERVO BOARD ............................................................2-20
2-5 CARRIAGE BOARD .......................................................2-26
2-6 SUB BOARD ..................................................................2-29
2-7 MAINTENANCE PARTS LIST ........................................2-34
2-8 POWER PUFF BOARD..................................................2-35
2-9 CARTRIDGE LED BOARD.............................................2-37
2-10 BUBBLE DRIVE BOARD..............................................2-39
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ...................................................3-4
3-2 DAMPER REPLACEMENT ........................................... 3-11
3-3 WIPER REPLACEMENT ...............................................3-19
3-4 FELT WIPER REPLACEMENT .....................................3-22
3-5 CAP TOP REPLACEMENT ...........................................3-25
3-6 CARRIAGE MOTOR REPLACEMENT ..........................3-30
3-7 FEED MOTOR REPLACEMENT ...................................3-36
3-8 PUMP REPLACEMENT ................................................3-47
3-9 BOARD REPLACEMENT (MAIN BOARD).....................3-52
3-10 BATTERY REPLACEMENT ........................................3-62
3-11 CARRIAGE BELT REPLACEMENT ...........................3-65
3-12 ENCODER SCALE REPLACEMENT ..........................3-71
3-13 GRIT ENCODER REPLACEMENT ............................3-73
3-14 PINCH ROLLER REPLACEMENT ..............................3-77
3-15 LINEAR ENCODER BOARD REPLACEMENT ...........3-78
3-16 HOW TO FOLD RIBBON CABLE TO THE HEAD .......3-83
3-17 INK TUBE REPLACEMENT ........................................3-86
3-18 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD)
REPLACEMENT ..........................................................3-92
3-19 CHOKE VALVE REPLACEMENT ..............................3-102
3-20 CHOKE VALVE UNIT ASSEMBLY .............................3-106
4 Adjustment
4-1 SERVICE MODE ..............................................................4-2
4-2 HOW TO UPGRADE/INSTALL FIRMWARE...................4-14
4-3 HEAD ALIGNMENT ........................................................4-21
4-4 LIMIT POSITION & CUT DOWN POSITION
INITIALIZE .....................................................................4-25
4-5 LINEAR ENCODER SETUP ..........................................4-27
4-6 FLUSHING POSITION ADJUSTMENT...........................4-29
4-7 CALIBRATION(FEEDING DIRECTION) ........................4-31
4-8 BELT TENSION ADJUSTMENT .....................................4-33
4-9 BELT POSITION ADJUSTMENT ...................................4-36
4-10 PAPER SIDE SENSOR ADJUSTMENT .......................4-43
5 Supplemental Information
5-1 SPECIAL TOOLS..............................................................5-1
5-2 SENSOR MAP ..................................................................5-
2
5-3 MOTOR ERROR...............................................................5-
5
5-4 SERVICE CALL ................................................................5-
6
6 Service Activities
6-1 INSTALLATION CHECK LIST ..........................................6-1
6-2 MAINTENANCE CHECK LIST........................................6-13
6-3 SPECIFICATION.............................................................6-14
Revised 9

Revision Record
Revision
No. Date Description of Changes Approval Issued
0 2014.7.2 First Edition Kawai Takagi
1 2014.7.18 1-7 Chassis Part has been revised. Onoda Ito
2 2014.8.6
3-2 DAMPER REPLACEMENT, 3-17 INK TUBE REPLACEMENT
3-20 CHOKE VALVE UNIT ASSEMBLY
4-1 SERVICE MODE, 4-9 BELT POSITION ADJUSTMENT
6-3 SPECIFICATION has been revised.
Kawai Takagi
3 2014.9.10 1-20 INK TUBE WIRING(RF-640A) Part has been recised. Onoda Ito
4 2014.11.12 1-10 HEAD CARRIAGE Part has been added. Onoda Ito
5 2014.12.22 1-23 ACCESSORY 1 Part has been revised. Onoda Ito
6 2015.1.13 1-7 CHASSIS Part has been added. Onoda Ito
7 2015.2.26 1-7 CHASSIS Part has been revised.
1-24 ACCESSORY 2 Part has been added. Onoda Ito
8 2015.1.27 1-10 HEAD CARRIAGE Part has been added. Onoda Ito
9 2015.2.12
1-17 CHOKE VALVE(RF-640) Parts have been revised.
1-18 CHOKE VALVE(RF-640A) Parts have been revised.
[3-20 CHOKE VALVE UNIT ASSEMBLY] has been deleted.
We no longer provide each part of the Chock Valve Unit separately and
will supply only the complete assembly.
Onoda Ito
10 2015.3.4 4-1 SERVICE MODE have been revised. Kawai Natsume
11 2015.3.13 1-22 STAND Part has been revised. Onoda Ito
12 2015.4.8 1-3 FRAME Part has been added. Onoda Ito
13 2015.05.13 1-11 AUTO CUTTER Part has been revised. Onoda Ito
14 2015.5.22 2-1 WIRING MAP(RF-640) Parts have been revised.
2-1 WIRING MAP(RF-640A) Parts have been revised. Onoda Ito
15 2015.6.5 3-2 DAMPER REPLACEMENT have been revised. Kawai Natsume
16 2015.6.8
1-5 BED Parts have been deleted and added.
2-1 WIRING MAP(RF-640) Parts have been revised.
2-1 WIRING MAP(RF-640A) Parts have been revised.
Onoda Ito
17 2015.6.12 3-17 INK TUBE REPLACEMENT have been revised.
4-1 SERVICE MODE have been revised. Kawai Natsume
18 2015.11.6 1-7 Chassis Part has been deleted. Onoda Ito

About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specic thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specic
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specic
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.
To Ensure Safe Work

About the Labels Afxed to the Unit
Warning labels are afxed to make areas of danger immediately clear. The meanings of these labels are as follows.
Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured.
Caution: Moving Print-head carriage
The print-head carriage inside the cover
move at high speed and pose a hazard.
Never insert the hand or ngers into the
gap.
Caution: Pinching Hazard
Be careful not to allow the ngers to be-
come pinched when closing covers.
Caution: Moving Print-head car-riage
The print-head carriage inside the cover
move at high speed and pose a hazard.
Never insert the hand or ngers into the
gap.
Flammable
Ink and discharged uid are am-mable.
Keep away from open ame.
Ink Is Toxic
Ink and discharged uid are toxic. Avoid
contact with the body. Use only in a well
ventilated area.
Flammable
Ink and discharged uid are am-
mable. Keep away from open
ame.
Caution: High Temperature
The platen and dryer become
hot. Exercise caution to avoid re
or burns.
Ink Is Toxic
Ink and discharged uid are toxic.
Avoid contact with the body. Use
only in a well ventilated area.
Caution: High Voltage
Cover removal may pose hazard
of shock or electrocution due to
high voltage.

WARNING - FOR CONTINUED
PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH FUSE OF THE
SPECIFIED TYPE AND CURRENT RATING.
F80L HS

1 Structure & Spare Parts
OVERVIEW
1-15 INK CARTRIDGE(RF-640A)
1-6 RAIL
1-15 INK CARTRIDGE
1-16 CHOKE VALVE
1-17 CIRCULATION PUMP
1-11 TOOL CARRIAGE
1-3 FRAME
1-12 WIPER
1-14 PUMP
1-19 PINCH ROLLER
1-2 PANEL
1-4 LEVER
1-5 BED
1-10 HEAD CARRIAGE
1-13 CAP
1-8 SCAN MOTOR
1-7 CHASSIS
1-1 COVER
1-1 COVER(RF-640A)
1-18
INK TUBE WIRING
1-20 STAND
1-9 FEED MOTOR
1-1

1-1 COVER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000011890 ASSY,COVER FRONT RF-640 1 101 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 2
2 1000010597 COVER,BACK L VS-640I 1 102 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 6
3 1000010593 COVER,CHASSIS VS-640I 1 103 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 32
1000011893 COVER,EX UNIT RF-640 1 104 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 6
1000011897 COVER,EX UNIT RF-640A 1 105 3000000225AS
CUP-SCREW,3*4 NI MEKKU 20PICS
7
5 1000006793 COVER,MAINTENANCE INKHEAD VS-640 1 106 31139104 SCREW,PLAPOINT M4*6 BK FE 4
6 1000010595 COVER,RAIL B VS-640I 1 107 31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS 1
7 1000010594 COVER,RAIL B-RIGHT VS-640I 1
1000011889 COVER,RAIL F RF-640 1
1000011937 COVER,RAIL F RF-640A 1
9 1000011887 COVER,SIDE L RF-640 1
10 1000011888 COVER,SIDE R RF-640 1
11 12239406 CUSHION,TM-96-6 2
12 1000011680 FRAME,COVER F VS-640I 1
13 1000010373 GASKET,STGZ 15-13 L45 5
14 1000007014 HOOK,INT SW R VS-640 1
15 1000007284 KNOB,COVER FRONT VS-540 1
16 1000004160 LABEL, REFLECTION XC-540#LA1041 1
17 1000006358 LABEL,CAUTION LEC-330#LA1149 1
18 1000001099 LABEL,HARMFUL FIRE #LA915 1
1000011925 LABEL,SET INK RF-640#LA1686 1
1000011938 LABEL,SET INK RF-640A#LA1687 1
20 1000009754 LABEL,USE ECO-SOL MAX2#LA1407
(RF-640 only) 1
21 1000007013 PLATE,COVER F VS-640 1
22 1000007015 PLATE,NUT COVER F VS-640 1
23 1000004198 SHAFT,COVER F VP-540 2
24 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 1
25 21425110 WASHER,COVER FJ-50 14
19
4
8
6
5
3
8
9
10
11
11
12
13
15
16
17
4
18
19
20
21
122
23
23 13 24
25
101
102
7
103
103
106
106
103 103
105
105
103
2103
103
104
104
104
107
1-2

1-2 PANEL
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
W701406010 ASSY,PANEL BOARD VS-640 1 101 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 8
W702406010 ASSY,PANEL BOARD VS-640I 1 102 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 2
2 22495102 KEY TOP,CLEAR GX-24 2
3 22495101 KEY TOP,WHITE GX-24 7
4 1000003029 SHEET,LCD VP-540 1
5 1000011886 SHEET,PANEL RF-640 1
6 1000006790 STAY,PANEL VS-640 1
1
5
6
4
2
3
102
101
1
101
2
1-3

1-3 FRAME
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 7520501000 ASSY,CAP BOTTLE 2 FJ-52 1 27 1000010572 SUPPORT,FRAME L VS-640I 1
W701406040 ASSY,FAN JUNCTION BOARD VS-640 1 28 1000010571 SUPPORT,FRAME R VS-640I 1
W702406040 ASSY,FAN JUNCTION BOARD VS-640I 1 29 1000013175 LABEL, INDONESIA THA#LA2044(for Indonesia only) 1
3 21985140 BRACKET,INK CATCH TANK SP-540V 1
4 12159508 BUSH,SHAFT OILES 80F-1206 2
5 1000006785 COVER,INT SW L VS-640 1
6 1000006786 COVER,INT SW R VS-640 1
7 1000012009 COVER,L BOTTOM RF-640 1
8 1000006792 COVER,UNDER L VS-640 1
PARTS LIST -Supplemental Parts-
9 1000006756 COVER,UNDER R VS-640 1 Parts No. Parts Name qt.
10 1000010600 FRAME,AUTOCUTTER VS-640I 1 101 31029101 BUSH,NB-19 1
11 1000011877 FRAME,MIDDLE L RF-640 1 102 31029106 BUSH,SQUARE SB-6025 1
12 1000010569 FRAME,MIDDLE R VS-640I 1 103 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 3
13 1000010602 FRAME,RAIL STAY VS-640I 1 104 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 20
14 1000010587 FRAME,SIDE L VS-640I 1 105 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 6
15 1000010586 FRAME,SIDE R VS-640I 1 106 31279121 LABEL,FLASH-LIGHTING NO.E-582 1
16 1000006410 HOLDER,PUMP TUBE SP-300I 1 107 31129101 PIPE SET,POLYCA 3*6*8 20PCS 4
17 1000003489 LABEL,MARK ECO#LA1014 1 108 31139104 PLAPOINT,FE4*6 BK 3C 1
18 22535444 LABEL,READ MANUAL #LA637 1 109 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 3
19 22155763 OILES BUSH 80F-0806 1 110 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 2
20 1000003088 PAD,BASE BOTTOM VP-540 1 111 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 14
21 22055474 PLATE,INK CATCH TANK FJ-52 1 112 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 4
22 1000010622 STAY,COVER UNDER VS-640I 1 113 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 4
23 1000010601 STAY,FRAME AC VS-640I 1 114 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
24 1000006788 STAY,FRAME SIDE R VS-640 1 115 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 15
25 1000002554 STAY,SUPPORT RAIL L VP-540 1 116 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
26 1000006807 SUPPORT,CABLE VS-640 1 117 31069104 SCREW,CAP M4*6+FL NI 9
2
110
111 110
9
111
117
13
115
115
25
14
1
21
116
8
116 24 15
26
104
110
19
3
16
105
117
102
115 28
4
109
115
103
115
114 6
112
20
107
113
111
12
117
11
27
115
4
103
113
107
2
5
103
114
115
115
104
7
10
22
23
18
17
105
104
105
104
105
104
106
101
107
107 109
109
108
113
111
112
113
115
117
29
Revised 12
Revised 12
1-4

1-4 LEVER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 12159573 BUSH,80F-0603 4 101 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1
2 12159563 BUSH,80F-1006 5 102 31129101
PIPE SET,POLYCA 3*6*8 20PCS
1
3 21745109 COLLAR,LEVER FJ-540 4 103 31149705 RING SET,E-RING ETW-7 SUS 50PCS 4
4 1000011879 GUIDE,LEVER RF-640 1 104 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 1
5 1000001601 KNOB,XC-540 2 105 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 2
6 1000006809 LEVER,CAM PINCH VS-640 1 106 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 9
7 22175105 PINCH ROLL SPRING 1 107 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
8 1000002609 PLATE,LEVER LINK VP-540 1 108 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 5
9 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1 109 31049171AS
SCREW SET,CAP M3*12 NI 50 PCS.
1
10 22145393 SHAFT,JOINT PNC-960 1
11 1000004767 SHAFT,SQUARE RS-640 1
12 22035196 STAND,LEVER SP-300 2
13 1000002555 STAY,LEVER SENSOR VP-540 1
14 1000009349 STAY,PINCH LEVER ADJUST RE-640 1
15 1000009348 STAY,PINCH LEVER RE-640 1
16 1000011880 STAY,LINK REAR RF-640 1
17 1000011878 LEVER,CAM PINCH REAR RF-640 1
18 1000011885 STAY,LINK REAR SUPPORT RF-640 1
11
1
2
2
2
34
5
6
8
9
17
10
7
12
13
14
16
18
15
108
108
105 107
106
106
106
106
106
101
103
103
103
104
102
109
106
106
1-5

1-5 BED
1
17
3
4
4
5
6
6
7
8
9
9
10
10
11
12
15
13
13
16
16
101
101
102
102
102
102
103
104
105
105
105
105
106
106
107
107
108
108
109
109
109
109
110
111
111
112
113
113
112
114
114
116
115
115
115
115
115
115
115
115
115
115
106
115
5
105
105
105
105
105
105
105
105
17
114
114
114
103
115
18
Revised 16
1-6

1-5 BED
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 1000011895 APRON,B RF-640 1 101 31029101 BUSH,NB-19 2
3 1000006802 APRON,F UNDER VS-640 1 102 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 5
4 1000004792 ASSY,CORD HEATER RS-640 2 103 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 12
W701406060 ASSY,THERMISTOR BOARD VS-640 2 104 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 24
W702406060 ASSY,THERMISTOR BOARD VS-640I 2 105 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 22
6700469060 ASSY,THERMISTOR BOARD SERVICE 2 106 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 10
6 1000000764 FAN,A35577-55ROL 2 107 31279106 LABEL,CAUTION HOT SURF NO.778 2
7 1000006794 FRAME,SIDE BED L VS-640 1 108 31299102AS RIVET SET,NYLON P2655B 20 PCS. 4
8 3000000112 TAPE,FNS TUYA 50 4X10M LINTEC 1 109 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 6
9 15099124 SENSOR,US-602SXTLAS 65OFF 50ON 2 110 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 2
10 15099115 SENSOR-INTERRUPTER GP2A25NJ 2 111 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 6
11 1000002600 SHUTTER,BED L VP-540 1 112 31019142AS SCREW SET,BINDING M3*4 NI 100PCS. 4
12 1000002599 SHUTTER,BED R VP-540 1 113 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
13 21625103 SHUTTER,HEATER CORD SP-300 2 114 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 18
15 1000009778 STAY,DRY HEATER RS-640_01 1 115 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 30
16 1000002585 STAY,PAPER SENSOR VP-540 2 116 31179106 SCREW,JACK UP SP-540V 6
17 1000010394 LABEL,SCALE200 XF-640#LA1484 2
18 1000010613 ASSY,APRON F VS-640I 1
5
Revised 16
1-7

1-6 RAIL
1
105
110
105
3
8
9
42
35
119
105
105
105
41
110
12
102
103
117
107
117
107
5
5
39
19
106 118
117
4
29
29
26
30
109
109
6
104
116
116
108
108
2110
101
110
13
13
22
17
11
33
15
27
115
105
112
21
105
7
20
105
18
23
24
25
28
31
105
121
105
34
43
36
104
37
105 105
38
113
114
111
120 112
105
105
40
105
16
10
32
14
105
1-8

1-6 RAIL
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
W7014060A0 ASSY,FLEX 2 VS-640 1 101 31029106 BUSH,SQUARE SB-6025 1
W7024060A0 ASSY,FLEX 2 VS-640I 1 102 3000000033 CLAMP,WIRE PLESS RFC-45VO 6
W7014060B0 ASSY,FLEX 3 VS-640 1 103 3000000030 CLAMP,WIRE PRESS RFC-33V0 5
W7024060B0 ASSY,FLEX 3 VS-640I 1 104 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 18
W701406080 ASSY,JUNCTION BOARD VS-640 1 105 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 23
W702406080 ASSY,JUNCTION BOARD VS-640I 1 106 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4
4 6700469030 ASSY,PULLEY VP-540 1 107 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4
5 1000002589 BASE,RAIL VP-540 2 108 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
6 1000011891 BELT,100S2M2428LW-C 1 109 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 2
7 1000006757 COVER,INNER VS-640 1 110 31299102AS RIVET SET,NYLON P2655B 20 PCS. 10
8 1000006801 COVER,JUNCTION BOARD VS-640 1 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 4
9 1000011899 COVER,RAIL SIDE RF-640 1 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
(A
3
1000010620 CUSHION,TUBE GUIDE VS-640I (RF-640) 2 112 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 3
1000010620 CUSHION,TUBE GUIDE VS-640I (RF-640A) 1 3000000081 SADDLE,LOCKING WIRE RLWT-0.5V0 20pcs. 5
11 1000011050 FILTER(E),FRCN40-12-1.7-K 3 3000000081 SADDLE,LOCKING WIRE RLWT-0.5V0 20pcs. (A) 2
12 1000010575 FRAME,SUPPORT RAIL VS-640I 1 114 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 20
13 1000006711 GUIDE,CABLE FLEX-CUT VS-640 2 115 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
14 1000006514 GUIDE,TUBE 10 VS-640 1 116 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 2
15 1000011884 GUIDE,TUBE RF-640 26 117 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 7
16 1000009392 HOLDER,BACKUP SHAFTSQUARE RE-640 1 118 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 2
17 1000010607 HOLDER,CABLE F VS-640I 1 119 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 5
18 1000010606 HOLDER,CABLE VS-640I 1 120 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 9
19 1000001555 HOLDER,IDLE PULLEY XC-540 1 121 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
20 21655131 HOLDER,LINEAR SCALE CJ-70 1
21 1000009317 L-BEARING,SSR15XW2GE+2320LY(B) 1
22 1000006516 PLATE,CABLE CUT VS-640 1
23 1000010605 PLATE,HOLDER CABLE VS-640I 1
24 22055316 PLATE,LINEAR SCALE CJ-70 1
25 1000010574 PLATE,RAIL REAR VS-640I 1
26 1000001904 PULLEY,T55P2S16(B21C26) 1
27 1000010573 RAIL,GUIDE VS-640I 1
28 1000006789 RAIL,LINEAR SCALE VS-640 1
29 22175815 BEARING F8-16ZZ 2
30 1000001479 SHAFT,IDLE PULLEY XC-540 1
31 1000010619 SHEET,CHOKE CABLE VS-640I 1
32 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 5
33 1000010608 SHEET,HOLDER CABLE VS-640I 2
34 1000003665 SHEET,LINEAR SCALE XJ-540 1
35 1000010580 SHEET,TUBE GUIDE VS-640I 1
36 22175122 SPRING,BACK UP PNC-960 1
37 22715469 STAY,HOLD SHAFT SQUARE SP-540V 1
38 1000002597 STAY,RAILGUIDE L VP-540 1
39 22135441 STOPPER,LINEAR SCALE FJ-540 1
40 1000002617 SUPPORT,GUIDE CABLE VP-540 1
41 1000010577 SUPPORT,GUIDE CABLE VS-640I 1
42 W702716010 ASSY,POW BUFF RF-640 1
43 1000011881 GUIDE,CLAMP MEDIA RF-640 1
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1-9

1-7 CHASSIS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
6702419000 ASSY,MAIN BOARD VS-640I 1 101 31029106 BUSH,SQUARE SB-6025 3
6701039000 ASSY,MAIN BOARD RF-640 102 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1
6703069000 ASSY,MAIN BOARD RT-640 103 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 20
W701406020 ASSY,POWER BOARD VS-640 1 104 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2
W702406020 ASSY,POWER BOARD VS-640I 1 105 31279191 LABEL,WARNING FUSE REPLACE #347 1
3 1000010546 ASSY,SERVO BOARD VS-640I 1 106 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
4 1000010591 CHASSIS,VS-640I 1 107 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 6
5 11769118 CLAMP,FCM2-S6-14 1 108 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 2
6 1000006174 FAN,9A0624H414 1 109 31369102 SPACER,PCB SUPPORT PCB-8S 2
7 12559105 FUSE,5X20 021706.3MXP 6.3A/250V 2
13429702 INLET AC P01CF01 15A250V 1 Revised 6: Refer to the Service Information RF640-003.
1000012814 INLET,RPE-2010 1
9 1000002682 LABEL,LAN VP-540#LA964 1
10 22535117 LABEL,POWER CM-500 NO.893 1
11 13129170 POWER SW AJ7201B 1
12 1000006130 POWER UNIT,LEB150F-0536-XRLD A 1
13 1000012240 STAY,CABLE RF-640 1
14 1000002566 STAY,CHASSIS FAN VP-540 1
8
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Revised 6
Revised 7
18
Revised 1
1-10

1-8 SCAN MOTOR
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 6700469030 ASSY,PULLEY VP-540 1 101 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
2 6701979020 ASSY,SCAN MOTOR RE-640 1 102 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1
3 11869103 BALL,4MM 1 103 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 2
4 1000010582 BASE,SCAN DRIVE VS-640I 1 104 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5
5 22175815 BEARING F8-16ZZ 2 105 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 1
6 21365103 CASE,LOCK CJ-70 1 106 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 4
7 1000010585 FLANGE,MOTOR SCAN VS-640I 1 107 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
8 1000001905 GEAR,H187S20(B8) 1 108 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 1
9 1000009284 LOCK,STAY RE-640 1 109 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 7
10 1000001904 PULLEY,T55P2S16(B21C26) 1
11 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1
12 1000001480 SHAFT,DRIVE PULLEY XC-540 1
13 22295117 SHAFT,LOCK CJ-70 1
14 22185101 SLIDER,LOCK CJ-70 1
15 22175134 SPRING,A CJ-70 2
16 22175157 SPRING,C P-ROLLER CM-500 1
17 1000010583 STAY,OIL GUARD VS-640I 1
18 1000010584 STAY,SHAFT DRIVE PULLEY VS-640I 1
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1-11

1-9 FEED MOTOR
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 6701409040 ASSY,FEED MOTOR VS-640 1 101 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 2
W701407040 ASSY,GRIT ENCODER BOARD VS-640 1 102 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1
W702407040 ASSY,GRIT ENCODER VS-640I 1 103 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 5
3 1000009413 COVER,FEED GEAR RE-640 1 104 31299102AS RIVET SET,NYLON P2655B 20 PCS. 3
4 1000006765 COVER,SCAN MOTOR VS-640 1 105 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 3
5 1000002593 FLANGE,GRIT-ENCORDER VP-540 1 106 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 3
6 1000010626 FLANGE,MOTOR FEED VS-640I 1 107 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
7 1000008039 FRAME,SCAN MOTOR VS-640_01 1 108 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 2
8 21685128 GEAR H300 S10(B6C16POM) 1
9 1000006709 R-BEARING,6000ZZNR*NS7S 1
10 1000002162 SHEET,ROTARY DISK SLIT 360LPI 1
11 22175157 SPRING,C P-ROLLER CM-500 1
12 1000002596 STAY,G-ENCODER SENSOR VP-540 1
13 1000002594 STOPPER,GRIT-ENCORDER VP-540 1
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1-12

1-10 HEAD CARRIAGE
PARTS LIST -Main Parts- PARTS LIST -Main Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 6701409010 ASSY,HEAD INKJET VS-640 1 27 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 2
W701407030 ASSY,LINEAR ENCODER BOARD VS-640 1 28 1000006732 STAY,ALIGN HEAD VS-640 1
6700989040 ASSY,LINEAR ENC BOARD SERVICE 1 1 29 1000010603 STAY,CARRIAGE TUBE VS-640I 1
W702407030 ASSY,LINEAR ENCODER BOARD VS-640I 1 30 1000000417 STAY,ENCORDER SENSOR SP-540V 1
3 W702407010 ASSY,PRINT CARRIAGE BOARD VS-640I 1 31 1000010618 STAY,HOLDER CARRIAGE BOARD VS-640I 1
4 1000006716 BASE,CARRIAGE AL VS-640 1 32 1000009280 SUPPORT,CARRIAGE BOARD RE-640 1
5 1000009283 BASE,CARRIAGE SIDE AL RE-640 2 33 1000005169 LABEL,ARROW RS-540#LA1087 1
6 1000006530 BASE,HEAD VS-640 1 34 1000009528 STAY,HOLDER BELT RE-640_01 1
7 1000010604 BASE,HOLDER CARRIAGE VS-640I 1 35 21655232 HOLDER,BELT EGX-600 2
8 21775103 CAM,CARRIAGE FJ-540 2 36 22025646 COVER,BELT HOLDER EGX-600 2
9 11769118 CLAMP,FCM2-S6-14 1
10 1000006528 COVER,HEAD INKJET VS-640 1
PARTS LIST -Supplemental Parts-
11 1000009151 COVER,PRINT CARRIAGE VS-640_01 1 Parts No. Parts Name qt.
12 1000006805 COVER,PRINT JUNCTION VS-640 1 101 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
1000006526 DAMPER,INK VS-640 102 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 32
1000012719 DAMPER,INK VS-640_01 103 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 8
14 1000006718 FRAME,CARRIAGE U/D VS-640 1 104 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 2
1000006525 GUIDE,CARRIAGE CAP VS-640 105 31149703AS RING SET,E-RING ETW-4 100 PCS. 3
1000012825 GUIDE,CARRIAGE CAP VS-640_01 106 31299102AS RIVET SET,NYLON P2655B 20 PCS. 2
16 1000006529 JOINT,HEAD VS-640 4 107 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 6
17 1000002587 LEVER,CARRIAGE VP-540 1 108 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 2
18 21345105 LOCK,CJ-500 1 109 31799103 SCREW SET,CAP M3*15 NI 20PCS 4
19 1000006531 PLATE,GND VS-640 1 110 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
20 22055548 PLATE,SLIDER CARRIAGE FJ-540 2 111 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8
21 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1 112 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
22 1000006766 SHAFT,HEXAGON CARRIAGE VS-640 1 113 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 3
23 22185127 SLIDER,CARRIAGE FJ-540 2 114 31199905AS SCREW SET,SET CONE M3*16 NI 20 PCS 1
24 1000002623 SPACER,U/D LEVER VP-540 1 115 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
25 22175159 SPRING,CARRIAGE SIDE FJ-50 2 116 39008183 DUNPLON TAPE NO.375 75MM*50M 1
26 22175520 SPRING,HEAD ADJUST 500 FJ-540 1 Revised 8: Refer to the Service Information RSB-0006.
15 1
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35 34
Revised 4
Revised 8
1-13

1-11 AUTO CUTTER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1 W702406050 ASSY,CROP SENS VS-640I 1 101 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 1
2 22355656 BASE,CUTTER CM-500 1 102 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 1
3 22805292 ASSY,CLAMP BLADE CM-500 1 103 31029801AS BUSH SET,ROLL 2*4 3C100PCS 1
4 1000009282 FRAME,CUTTER RE-640 1 104 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 1
5 22805291 ASSY,HOLDER BLADE CM-500 1 105 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 1
6 1000009279 HOLDER,CUTTER RE-640 1 106 31169111 SCREW SET,FLAT M2*6 NI 100 PCS. 1
7 22805287 ASSY,PLATE CAM SLIDE CM-500 1 107 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 1
8 21495115 SCREW,BLADE SET CM-500 1 108 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 4
9 22175154 SPRING,BLADE UP CM-500 1 109 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2
10 22175155 SPRING,SCREW CM-500 1
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106
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108 9
10
Revised 13
1-14