Roper Whitney 0581 User manual

MODEL NO. 0581 CRIMPING AND BEADING MACHINE
OPERATION, PARTS & MAINTENANCE MANUAL
Model: Purchased From:
Serial #: Date Received:

FOREWORD
ThismanualhasbeenpreparedfortheownerandoperatorsofRoperWhitneyNo.0581crimpingand
beadingmachine. Itspurpose,asidefromoperationsinstructions,istopromotesafetythroughtheuseof
acceptedoperatingprocedures. Readallinstructionsthoroughlybeforeoperatingthemachine.
Alsocontained in this manual is the parts list foryourmachine. Itisrecommendedthat only Roper
Whitneyor factory authorized partsbeusedas replacements.
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Warranty Statement:
3 YEAR LIMITED WARRANTY
Roper Whitney (“Manufacturer”) warrants, commencing with the date of shipment to first end-user
(“Customer”) and for a period of thirty-six (36) months thereafter, all machinery and parts manufactured
by Manufacturer to be free of defects in workmanship and material. This warranty remains in force for
the above time period only if all of Manufacturer’s operational procedures are followed and
recommended maintenance is performed. If, within such warranty period, any machinery or parts
manufactured by Manufacturer shall be proved to Manufacturer’s satisfaction to be defective, such
machinery or parts shall be repaired or replaced, at Manufacturer’s option. All warranty claims are made
F.O.B Manufacturer’s plant, providing such machinery or parts are returned freight prepaid to
Manufacturer’s plant or designated service center for Manufacturer’s inspection. All failed parts or
components must be returned to Manufacturer prepaid for inspection before credit will be issued for new
parts or components. Manufacturer’s obligation hereunder shall be confined to such repair or replacement
and does not include any charges, direct or indirect, for removing or replacing defective machinery or
parts. No warranty shall apply to machinery, or parts or accessories, which have been furnished, repaired,
or altered by others so as, in Manufacturer’s judgment, to affect the same adversely or which shall have
been subject to negligence, accident or improper care, installation, maintenance, storage, or other than
normal use or service, during or after shipment. No warranty shall apply to the cost of repairs made or
attempted outside of Manufacturer’s plant or designated service center without Manufacturer’s
authorization. No warranty shall apply with respect to machinery or part not manufactured by
Manufacturer, including but not limited to motors, accessories, electrical and hydraulic components, if such
machinery or part is subject to warranty by the manufacturer of such machinery or part. No warranty
claims by Customer will be honored with respect to any machinery or part from which the name and date
plate has been removed or is otherwise no longer located or exhibited on such machinery or part. THE
FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY AND IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. MANUFACTURER SHALL NOT BE SUBJECT TO
ANY OTHER OBLIGATIONS OR LIABILITIES WHATSOEVER WITH RESPECT TO MACHINERY, PARTS,
ACCESSORIES, OR SERVICES MANUFACTURED OR FURNISHED BY IT OR ANY UNDERTAKINGS, ACTS,
OR OMISSIONS RELATING THERETO. UNDER NO CIRCUMSTANCES SHALL MANUFACTURER BE
LIABLE FOR ANY CONSEQUENTIAL OR OTHER DAMAGES, EXPENSES, LOSSES, OR DELAYS HOW SO
EVER CAUSED.
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Note: Consumable tooling is not covered under the 3 year manufacturer’s warranty.
RETURN OF THE PRODUCT REGISTRATION CARD FURNISHED WITH THE PRODUCT IS NECESSARY TO OBTAIN
WARRANTY COVERAGE THEREON. CARD MUST BE FULLY COMPLETED, SIGNED BY THE PURCHASER, AND IF
APPLICABLE, SIGNED BY THE DISTRIBUTOR. RETURN REGISTRATION CARD TO:

CAUTION: Becertainthat the machine is securely bolted into the bench standard (1) and that the bench
standardis securely clamped to the work bench. Also, the work bench must be bolted tothefloor.
SPECIFICATIONS
CapacityMildSteel......................................................24ga.
Weight.............................................................30lbs.approx.
NominalCenterDistance.............................................13/4”
The0581 is furnished withOgee Bead Rolls andCrimping Rolls for combinedcrimping and beading
operation. Byreplacing Beading Rolls with SpacingCollars(regularlyfurnished)themachinecan be
usedforcrimpingonly. This machine isadjustablefordeeporshallowbead and for “fade-away” crimp.
The0581comescompletewith #975 Bench Standard and SpannerWrench.
SAFETY
Do not operate the No. 0581 machine without the proper safety label in place. If your machine is
missingthe following label pleasecontactRoperWhitney Co. or yourauthorizedRoperWhitney
distributortoorder.
Model No. 0581 Crimping and Beading Machine is furnished with:
350000017 Ogee Bead Roll 350000018 Ogee Bead Roll
350000015 CrimpingRoll 350000016 CrimpingRoll
381700082 Spacing Collars 259700013 StandardGauge
239009750 975Bench Standard
Optionalextendedogeebeadrollsarealsoavailabletoconfigurethemachinesolelyfor beading.
350000153 Extendedupper ogee bead roll
350000154 Extendedlowerogeebeadroll

INSTRUCTIONS
MountLowerCrimpingRoll(11) on driving lugs of Lower Gear (16). Note key slots for mating with lugs of
theLowerGear. The Gear (16) is keyedtotheLowerArbor(9),thusbecoming the driver. To mesh
UpperCrimpingRoll(10)withLower Crimping Roll (11); rotateUpper Gear (15) until itslugswill
accommodate slots in Upper Crimping Roll in proper mesh. Upper Gear slides on UpperArbor (8),
actingasidlerand is driven by mating with Lower Gear.
TOADJUSTMACHINE:
1. MountCrimpingRollsasnoted above. Mount Upper Ogee Beading Roll (12) and Lower Ogee
BeadingRoll (13) and secure with Roll Nuts(19).
2. UseAdjustingScrewHandle(2) to raise or lower the Upper Rolls into and away from the work.
3. Use Set Screw (24) tolimitmovementofUpperRollsto setting required for given operation.
4. Use Pivot Screw(18) to tip (ortilt) UpperArbor andRolls in order to obtaina “fade-away” or straight
crimp as desired. Pivot Screw (18) is reached by opening Spring Cover (17).
5. Ifonlycrimpis desired, remove Ogee Bead Rolls and Crimping Rolls. MountSpacers(14) onArbors
tomatewithGearlugs. MountCrimpingRollstomate with Spacerlugs and rotatetomeshas
describedabove. Lock securely with Roll Nuts (19).
6. Keep machineArbors, Screws, Rocking Box, Journal Bearings and Gears lubricated withamedium
(SAE 30) motor oil. “X” points should be lubricated daily with a good grade machine oil.
MODEL 0581 ROLL CHART
NAME CATALOG NO. GAUGE ROLL
REQUIRED DIAGRAM
Crimping 350000015 259700013
Roll 350000016
Ogee 350000017 259700013
Bead 350000018
Roll
Spiral 350000019 259700013
Crimp 350000020
Roll

MODEL 0581 PARTS IDENTIFICATION CHART

MODEL 0581 PARTS LIST
ITEM NO.
NO. PART NO. PART NAME REQ’D
1 239009750 #975BenchStandard,Complete 1
*BS1 746060001 Standard 1
*BS2 746010002 Swivel Cap 1
*BS3 746030003 LeverforClampingScrew 1
*BS4 746650004 ClampingScrew 1
*BS5 633012227 SHSCP Screw 7/16-14 X 1 1/2 1
*BS6 600063472 Roll Pin 1/4 x 1 3/4 1
*BS7 600063442 RollPin 5/32 x 11/16 1
2 764670214 AdjustingScrew Handle (With Adj. Screw) 1
3 259700013 GaugeAssembly 1
4 230700008 HandCrank Assembly 1
5 764140114 Frame 1
6 764480016 SpannerWrench 1
7 See Item 2 Adjusting Screw 1
8 764680115 Upper Arbor 1
9 764680116 Lower Arbor 1
10 350000015 UpperCrimpingRoll 1
11 350000016 LowerCrimpingRoll 1
12 350000017 UpperBeadingRoll 1
13 350000018 LowerBeadingRoll 1
14 381700082 Spacingcollar 2
15 764380117 UpperConnectingGear 1
16 764380118 LowerConnectingGear 1
17 764220119 Cover 1
18 764650120 PivotScrew 1
19 764560121 RollNut 2
20 664184542 Spring 2
21 641012131 ThumbScrew 1
22 621012132 Socket Set Screw 5/16-18 x 7/8 1
23 600325907 Headless Set Screw 5/16-18 x 3/4 2
24 600325912 Headless Set Screw 1/4-20 x 3/4 1
25 615012086 Button Head Cap Screw 1/4-20 x 1/2 1
26 649023004 CheckNut 5/16-18 2
27 764530122 Lower Arbor Key 1
* Part of the #975 Complete Bench Standard Assembly