Ros ROS Lightning User manual
10-00640 REV A
II
TABLE OF CONTENTS
WARRANTY ..................................................................................................................III
CUSTOMER ASSISTANCE...........................................................................................IV
CHANGE RECORD........................................................................................................1
1WARNINGS.............................................................................................................2
2DESCRIPTION.........................................................................................................2
3PART NUMBER CONFIGURATION .......................................................................3
4PRODUCT SPECIFICATIONS ................................................................................2
4.1 GENERAL SPECIFICATIONS ........................................................................................... 2
4.2 LIGHT OUTPUT............................................................................................................. 3
5INSTALLATION/ GENERAL FUNCTIONALITY......................................................3
6CONNECTOR WIRING/CONFIGURATIONS..........................................................4
7ROUTINE MAINTENANCE .....................................................................................5
8TROUBLESHOOTING.............................................................................................5
9REFERENCE DOCUMENTS...................................................................................5
10-00640 REV A
III
WARRANTY
ROS, Inc. (hereinafter called "ROS") warrants its products as stated below subject to the
conditions specified.
ROS warrants its products, when operated under normal conditions, to be free from defects in
material or workmanship for a period of one year from the date of purchase provided that
inspection by ROS discloses that such defects developed under normal and proper use. ROS
products repaired or replaced pursuant to this warranty shall be warranted for the unexpired
portion of the warranty applying to the original product. The liability of ROS under this warranty
shall exist subject to the following conditions:
(a) Purchaser properly notifies ROS of such defects and the defective product is
returned to ROS, transportation charges paid by Purchaser.
(b) ROS shall be released from all obligations under its warranty in the event repairs
or modifications are made by persons not authorized by ROS.
(c) Representations and warranties made by any person, including distributors and
representatives of ROS, which are inconsistent or conflict with the terms of this
warranty, shall not be binding upon ROS unless reduced to writing and approved
by an officer of ROS. ROS shall in no event be liable for other direct, special,
incidental, consequential, indirect or penal damages.
(d) The laws of the State of California shall govern this warranty.
In the event the defect is determined to be within the terms of this warranty then ROS agrees to
repair and/or replace (at ROS' discretion) the product or defective portion at no charge to the
Purchaser. This warranty does not apply to expendable items or to normal wear-and-tear, and
is conditional upon performance of normal preventative maintenance procedures.
Our commitment to quality and customer service directs us to constantly strive to improve our
products. The materials and specifications presented in our manuals and data sheets are
correct and accurate to the best of our knowledge, and are presented in good faith. However,
the information is not guaranteed and is subject to change without notice.
LIMITATIONS OF REMEDIES
Purchaser assumes all risk and liability for results obtained in any installation, operation, or use
of the product. Purchaser’s sole remedy for any breach of warranty by vendor shall be limited to
the “express remedies” set forth above. Otherwise, in no event shall vendor, its agents, or
employees be liable to the original purchaser or any third party for any consequential or
incidental damages or expenses of any nature arising directly out of or in connection with the
use of vendor projects, even if vendor has been advised of the possibility of such damages or
expenses. In any event, unless otherwise contrary to state law, vendor liability under this
limited warranty shall not exceed the purchase price of the product.
10-00640 REV A
IV
CUSTOMER ASSISTANCE
ROS, Inc. uses a worldwide network of stocking distributors and representatives who
are familiar with our products and are able to provide assistance during installation
and/or operation of these products.
If you have any questions or problems with this product that are not covered by this
manual or instruction, please contact our agent in your area, or contact us directly by
phone or FAX or e-mail.
TEL: (001) 858-565-8500
FAX: (001) 858-565-8808
Web Site: www.rosys.com
10-00640 REV A
1
CHANGE RECORD
REV DESCRIPTION DATE
X1 SEE EC-01258 12DEC12
A SEE EC-01564 15APR13
10-00640 REV A
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1 WARNINGS
WARNING: Assembly, disassembly, connecting cables, or
disconnection of cables, must only occur when the Lightning is
disconnected from the power source.
Please be cautious anytime you are dealing with Lightning. The light is extremely
bright and looking directly at the array while it is on could pose a health risk such
as blindness.
Be careful when handling the light and/or cables due to exposed male pins on
the connectors. The pins can be damaged if they are bumped excessively. Any
damage may result in difficulty when connecting cables or possible flooding for
those connections that are underwater.
When handling the cables, do not pull or tug on the cables more than necessary.
Connector damage may result.
If operating the Lightning in air, for example to check functionality prior to
deployment, please be aware that the housing can reach temperatures of 40°C.
It may be too hot to comfortably touch the Lightning with your bare hand.
2 DESCRIPTION
The ROS Lightning LED lamp is a revolutionary underwater LED lamp. Its technology
gives the end user the capability of having a lamp that will accommodate a number of
different input voltages and dimming ranges. The ROS Lightning utilizes the most
advanced LEDs on the market; which when integrated with various 6000m housing
options makes it the most flexible light on the market.
Available in power inputs from 24VDC up to 120VAC, the ROS Lightning will support
many power inputs. At these various power inputs the lamp typically draws about 150
watts of power and generates an astounding 10,000 lumens. For general ambient
lighting you can use the flood option, or for a more directed light source you can use the
spot option.
Please be cautious anytime dealing with LED lighting. The light is extremely bright and
looking directly at the array while it is on could pose a health risk. While most LED lights
suffer from thermal degradation, the ROS lightning is thermally protected at the LED so
there is never a problem with overheating.
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3 PART NUMBER CONFIGURATION
PART
NUMBER
MATERIAL
POWER
FLOOD
OR SPOT
DIMMING
CONTROL
CONNECTOR
10-20075
A = ALUMINUM
1 = 24VDC
2 = 120VAC
F=FLOOD
S=SPOT
A=0-5 VDC
B=0-10 VDC
C=RS485*
D=PHASE
CONTROL**
E=NONE (FULL ON)
*REQUIRES 4 OR
MORE PIN
CONNECTOR
** PHASE
CONTROL IS NOT
AVAILABLE WITH
24 VDC
AL
X
X
X
X
X
X
X
X
X
N/A
X
X
01=MCBH-4-MP SS SUBCONN
02=LPMBH-4-MP BRASS IMPULSE
03=BH-4-MP BRASS SUBCONN
04=SEANET 101 SS SCHILLING
07=5507-1503 SS SEACON
09=LPBH-3-MP BRASS SUBCONN
10=BH-3-MP BRASS SUBCONN
12=MSAJ-3-BCR-CRE AL SEACON
13=RMG-3-BCL SS SEACON
16=LPMBH-4-MP SS IMPULSE
17=MCBH-5M-SS SUNCONN
CS=CUSTOMER SPECIFIED
Example: 10-20075-A1FC04=LIGHTNING, ALUMINUM, 24 VDC, FLOOD, RS485, SEANET 101 CONNECTOR
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4 PRODUCT SPECIFICATIONS
4.1 General Specifications
Mechanical
Housing Material (optional)
Hard Anodized 7075 T6 AL
Electro-polished Stainless Steel
Window Material
Optical Grade Acrylic
Mounting Options
Optional Mounting collar
Weight in Air
6.6lb (3.0kg) AL
Weight in Salt Water
3.5lb (1.7kg) AL
Implodible Volume
6 in3 (98.3CM3)
True Lumens / Watt
65
Thermal Protection
Thermal fold back of array when LED
reaches 95°C
Environmental
Depth Rating
6,000 MSW (20,000 ft)
Min/Max Operating Temperature
-10°C to 40°C
Storage Temperature
-25°C to 85°C, depending on external
connector
End of Life Light Output
70% Rated Intensity ~50,000 Hrs
Optical
Color Temperature
6200 K Nominal
Lumen Output
Floodlight –10,000 Lumen Nominal
Spotlight –8,000 Lumen Nominal
Lux Output
Floodlight –5,500 Lux (min)
Spotlight –18,000 Lux (min)
Beam Pattern
Floodlight –90° ½ Intensity Angle
Spotlight –38° ½ Intensity Angle
Color Rendering Index (CRI)
65
Electrical
Max Power Draw
24 VDC –6.25A, 150W Nominal
120 VAC –1.25A, 150W Nominal
Input Voltage Ranges
24VDC –18 to 30 VDC
120VAC –108 to 132 VACrms
Dimming Control Modes
24VDC –RS-485, 0-5VDC, 0-10VDC,
None (full on)
120VAC –Phase Control, 0-5VDC,
0-10VDC, None (full on)
Control System
Half duplex RS-485 (standard), Supported
baud rates 9.6K, 19.2K, 57.6Kbps (factory
set)
Communication Protocol
ROS 21-30022
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4.2 Light Output
5 INSTALLATION/ GENERAL FUNCTIONALITY
Your new LED lamp is intended for years of service free use. The lamp is not intended
to be serviced or troubleshot in the field. Please contact your sales representative for
any issues with your new LED lamp.
To install your new LED lamp, use the bolt pattern provided on the back of the lamp or
an available ROS mounting clamp. Note that your connector configuration will have a
specific wiring configuration. The wiring for your lamp will be designated on the supplied
test certification, but the standard wiring configuration can be found in Section 5.
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6 CONNECTOR WIRING/CONFIGURATIONS
NOTE: For DC Units 4 Pins are required for RS-485 Lamps and 3 Pins are required for
Analog Control Lamps.
NOTE: For AC Units 5 Pins are required for RS-485 and Analog Control Lamps
CAUTION: Do not apply power to RS-485 pins as it will damage the
RS-485 driver electronics.
24 VDC
120 VAC
RS485 (Except -04
Configuration)
Analog
0-5 or 0-10VDC
RS485 (-04
Configuration)
None
(Full on)
RS485
Analog
0-5 or 0-10VDC
Full on or
Phase
Control
1 - DC Common
1 - DC Common
1 - +26VDC
1 - DC Common
1 - Ground
1 - Ground
1 - Ground
2 - +24 VDC
2 - +24 VDC
2 - 26VDC RET
2 - +24 VDC
2 - Load
2 - Load
2 - Load
3 - RS 485 A
3 - Analog Dimming Input
3 - GND
3 - Neutral
3 - Neutral
3 - Neutral
4 - RS-485 B
4 - N/C
4 - RS 485 A
4 - DC Common
5 - RS485-B
5 - RS-485 B
5 - Analog Dimming Input
6 - RS485-A
7 - N/C
Note: If a connector has more pins than is listed in the table above, all other pins that are not listed are not
connected.
Example: 24 VDC, RS485 light with a 6 pin connector would be:
1 - DC Common, 2 - +24 VDC, 3 - RS485 A, 4 - RS485 B, 5 - Not Connected, 6 - Not Connected.
-01 MCBH-4-MP
SS SUBCONN
-02 LPMBH-4-MP
BRASS IMPULSE
-03 BH-4-MP
BRASS SUBCONN
-04 SEANET 101
SS SCHILLING
-07 5507-1503
SS SEACON
-09 LPBH-3-MP
BRASS
SUBCONN
-10 BH-3-MP
BRASS SUBCONN
-12 MSAJ-3-BCR
CRE SEACON
10-00640 REV A
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-13 RMG-3-BCL
SS SEACON
-16 LPMBH-4-MP
SS IMPULSE
-17 MCBH-5-MP
SS SUBCONN
7 ROUTINE MAINTENANCE
The ROS Lightning is intended to be maintenance free. Be sure to clean your lamp with
fresh water after each deployment. A visual inspection is always helpful in assessing the
integrity of the lamp. In the event the lamp stops working, please contact ROS customer
service. For troubleshooting see Section 8.
8 TROUBLESHOOTING
Problem
Typical Causes
Action
Product won’t power on
Not connected properly
Check cables and power
supply
Check wiring
Verify your have serial
communication
Verify proper input power
Communication issues
Not connected properly
Verify RS-485 to RS-232
converter is plugged in
correctly
Verify correct COM port
Light is dimly lit
Over temperature
Allow light to cool
Condensation or water on the
window
Connector leak or o-ring seal
failure
Return to ROS for repair
9 REFERENCE DOCUMENTS
DOC NUMBER
ROS DOCUMENT DESCRIPTION
10-00234
APPLICATION NOTE, INTERCONNECTING RS-485 COMPONENTS
21-30022
RS-485 COMMUNICATION PROTOCOL
21-30034-01
HELIOS CONTROL SOFTWARE
10-20099
INSTALLATION AND OUTLINE DRAWING
21-03030
HELIOS MANUAL
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