Rotax 125 MAX evo Operating instructions

Repair Manual
BRP-Powertrain GmbH & Co KG
A-4623 Gunskirchen-Austria
www.rotax.com
www.kart-rotax.com
TNr.298061
for ROTAX Engine Type 125 MAX
125 Junior MAX
125 Mini MAX
125 Micro MAX

DK00020.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0 INTRO
Page 1
December 01/2010
Chapter: INTRO
GENERAL NOTE
Foreword Before carrying out repair work on the engine, read the Repair Manual
carefully.
If any passages of the Manual are not clearly understood or if you have
questions, please contact an authorized Distribution or Service Center for
ROTAX-kart engines.
Chapter structure The Repair Manual is subdivided into the following chapters:
Subject Chapter
Introduction Chapter INTRO
List of effective pages Chapter LEP
Table of amendments Chapter RV
General note Chapter 1
Maintenance Chapter 2
Engine and Gearbox Chapter 3
Cubic capacity parts Chapter 4
Crank housing Chapter 5
Carburetor and Intake silencer Chapter 6
Centrifugal clutch and Starter gear Chapter 7
Radiator Chapter 8
Exhaust system Chapter 9

DK00020.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0 INTRO
Page 2
December 01/2010
NOTES

Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0
DK00021.fm
REPAIR MANUAL
BRP-Powertrain
LEP
Page 1
December 01/2010
Chapter: LEP
LIST OF EFFECTIVE PAGES
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Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0
DK00021.fm
REPAIR MANUAL
BRP-Powertrain
LEP
Page 2
December 01/2010
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DK00021.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0 LEP
Page 3
December 01/2010
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DK00021.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0 LEP
Page 4
December 01/2010
NOTES

DK00022.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0 TOA
Page 1
December 01/2010
Chapter: RV
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DK00022.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini MAX/
125 Micro MAX
Edition 2 / Rev. 0 TOA
Page 2
December 01/2010
NOTES

DK00023.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX DD2
Edition 2 / Rev. 0 Chapter 1
Page 1
September 01/2011
Chapter: 1
GENERAL NOTE
Contents This Repair Manual contains instructions for all the necessary repair and
maintenance work on the ROTAX-Engine Type 125 MAX DD2.
Table of contents This chapter of the Repair Manual contains general and safety informa-
tion concerning the operation of the kart engines.
Subject Page
General note Page 3
Abbreviations and terms used in this Manual Page 5
Safety notice
Safety information
Instruction
Technical documentation
Use for intended purpose
Page 7
Page 8
Page 10
Page 11
Page 12
Technical data Page 13