Rothenberger E-Z CUTTER User manual

E-Z CUTTER®
E-Z CUTTER
®
Instructions for use
www.Rothenberger-USA.com

Operator Safety Instructions ..................... 3
Specifications ................................................ 4
Standard Equipment ........................................ 5
Accessories ........................................................ 5
Preparing for Operation .............................. 6
Installation......................................................... 6
Power ................................................................ 6
Pipe Support System .......................................... 6
Operating Instructions ................................ 8
Cutter Wheel Replacement ............................... 9
Parts for Serial Number 5851
and Below ....................................................... 9
Maintenance Instructions ......................... 10
Lubrication ...................................................... 10
Cutter Wheel Alignment ............................... 10
Motor Brushes ................................................ 10
Cutter Wheel Sharpening .............................. 10
Maintenance Record .................................. 11
Assemblies
E-Z Cutter Main Assembly............................... 12
Parts List .......................................................... 13
E-Z Cutter Motor & Gearbox Assembly.......... 14
Parts List .......................................................... 15
Index
ORDERING SPARE / REPLACEMENT PARTS
Manufacturing part numbers shown throughout this manual. To order
spare parts, please use part numbers from the enclosed separate parts list.
Collins, Collins E-Z Cutter, and E-Z Cutter are trademarks of Rothenberger.
2COLLINS E-Z CUTTER
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This E-Z Cutter is designed for cutting pipe and tubing
as specified. To accomplish the cutting function
requires dexterity and mechanical skills as well as
sound safety habits.
Although this machine is manufactured for safe,
dependable operation, it is impossible to anticipate
those combinations of circumstances which could
result in an accident. The following instructions are
recommended for safe operation of the machine.
The operator is cautioned to always practice ”Safety
First” during each phase of use, including setup and
maintenance of this unit.
1. Read and understand the Instruction Manual.
Before operating or performing maintenance on
this machine, read the operator‘s manual carefully.
Become familiar with the machine's operations,
applications and limitations. Be particularly aware
of its specific hazards. Store the operator‘s manual
in a clean area and always at a readily available
location. Additional copies are available for a
nominal charge.
2. Inspect the equipment. Prior to starting the
machine, check the movable parts for obstructions
such as rags, packing remnants, etc. Be sure that
guards and machine parts are properly installed
and secured.
3. Ground the machine. The machine power cord
includes a plug with a ground connector. Be
certain the machine is connected to an internally
grounded electrical system.
4. Keep the work area clean. Keep the work area
adjacent to the machine clear of clutter for
unobstructed movement of the operator.
5. It is mandatory to use a pipe/tubing support
system with the Collins E-Z Cutter. (See pages 6
and 7 for suggested systems.)
6. Wear proper clothing. Loose clothing can get easily
entangled in moving parts. When operating the
machine, do not wear unbuttoned jackets, loose
sleeve cuffs, neckties, long hair, etc. Safety glasses
and shoes should be worn.
7. Secure machine and work. Make certain that the
machine is bolted to a heavy work bench or proper
stand.
8. Always maintain machine. Keep machine clean
and cutting tools sharp for safe, dependable oper-
ation. Follow lubricating instructions. Report any
unsafe condition for immediate correction.
9. Keep alert. Do not operate machine if ill or drowsy
from medication or fatigue. Avoid horseplay
around equipment and keep bystanders a safe dis-
tance from equipment.
10. Operate on switch side only. Machine should be
operated on switch side only. Never reach across
moving parts or material being worked on. On/Off
Switch should always be accessible to operator.
11. Operate in proper environment. Machine should
not be operated in damp locations. Wear hearing
protection in noisy shop environments. Ensure of
proper illumination in work area.
12. Do not misuse machine. Perform only the
functions for which the machine is designed. Do
not force machine.
13. Disconnect power cord prior to servicing. Repair
should be attempted only by authorized person-
nel. Always disconnect power cord before making
any adjustments or servicing the machine.
14. Keep visitors away. All visitors should be kept at a
safe distance from work area.
15. Use recommended accessories only. Refer to
Operator‘s Manual. Use of improper accessories
may be hazardous.
Operator Safety Information
3
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COLLINS E-Z CUTTER

Cutting Capacity:
The factory recommends using the E-Z Cutter
only for the material specified above. Cutting of
material not specified above may be possible,
however. Please contact the factory for an
evaluation of the E-Z Cutter's capability to cut
the material in question. Using the E-Z Cutter on
material not listed above or not approved, voids
the machine's warranty.
Motor
Single phase
a115 V. 50/60 Hz, 15 Amps., 1/2 H.P., 6 brush
universal type
b230 V. 50/60 Hz, 8 Amps, 1/2 H.P., 6 brush
universal type.
Switch
Foot switch — on/off, heavy duty, oil and water
tight, with safety guard.
Gear Box
Motor Gear Box — helical heat treated steel gear
construction
Roller Gear Box — helical heat treated steel gear
construction
Roller Speed
Free Running.............................................. 403 RPM
Under Load................................................. 375 RPM
Cutter Wheels............................ High Speed Tool Steel
Noise Level....... 84 dB max. (”A“ scale, slow response)
Shipping Weight ...............................................125 LBS
Specification
Material Wall Recommended
Material Diameter Thickness Blade
Galvanized pipe 1⁄4" - 3" I.D. Schedule 10-80 03224
Black iron pipe 1⁄4" - 3" I.D. Schedule 40-80 00535
Steel tubing pipe 5⁄8" - 31⁄2" O.D. 1⁄32" - 5⁄16" 03225
Plastic pipe 1⁄4" - 4" I.D. Schedule 80 03231
Copper tubing 5⁄8" - 31⁄2" O.D. 1⁄32" - 5⁄16" 03225
Aluminum tubing 5⁄8" - 31⁄2" O.D. 3⁄32" - 1⁄4" 03225
Stainless Steel (316 S.S.) 5⁄8" - 21⁄2" O.D. 1⁄32" - 5⁄16" 03225
4COLLINS E-Z CUTTER
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Standard Equipment
The Collins E-Z Cutter (00032) comes complete with
heavy duty foot switch and cutter wheel. Two roller
supports and two stationary supports are included in
#00033.
Accessories
Cutter Wheel with Bearings
Pipe cutter wheel......................................... #00034
Tube cutter wheel........................................ #00035
Soil pipe cutter wheel.................................. #00035
Roller Bearing Pipe Support............................. #00069
Weight............................................................. 4 lbs.
Dimensions............................................ 51⁄2x 5 x 2"
Stationary Support ........................................... #00036
Weight............................................................. 3 lbs.
Dimensions...................................... 61⁄8x 59⁄16 x 11⁄2"
Pipe Support Fitting.......................................... #00071
Weight............................................................. 3 lbs.
Dimensions.......................................... 41⁄2x 43⁄4x 2"
Accepts 11⁄4" steel pipe through support hole and
1" steel pipe for legs.
E-Z Cutter Stand................................................ #00037
Weight........................................................... 42 lbs.
Dimensions......................................... 30 x 17 x 27"
Foot Switch (115 V)........................................... #00079
Weight............................................................. 8 lbs.
Dimensions (packed).............................. 10 x 5 x 6"
Foot Switch (230 V)........................................... #02350
Weight............................................................. 8 lbs.
Dimensions (packed).............................. 10 x 5 x 6"
ROLLER BEARING
SUPPORT
#00069 FOOT SWITCH
#00079
E-Z CUTTER
STAND
#00037
PIPE SUPPORT
FITTING
#00071
STATIONARY
SUPPORT
#00036
5
COLLINS E-Z CUTTER
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