Rothenberger E-Z CUTTER User manual

E-Z CUTTER®
E-Z CUTTER
®
Instructions for use
www.Rothenberger-USA.com

Operator Safety Instructions ..................... 3
Specifications ................................................ 4
Standard Equipment ........................................ 5
Accessories ........................................................ 5
Preparing for Operation .............................. 6
Installation......................................................... 6
Power ................................................................ 6
Pipe Support System .......................................... 6
Operating Instructions ................................ 8
Cutter Wheel Replacement ............................... 9
Parts for Serial Number 5851
and Below ....................................................... 9
Maintenance Instructions ......................... 10
Lubrication ...................................................... 10
Cutter Wheel Alignment ............................... 10
Motor Brushes ................................................ 10
Cutter Wheel Sharpening .............................. 10
Maintenance Record .................................. 11
Assemblies
E-Z Cutter Main Assembly............................... 12
Parts List .......................................................... 13
E-Z Cutter Motor & Gearbox Assembly.......... 14
Parts List .......................................................... 15
Index
ORDERING SPARE / REPLACEMENT PARTS
Manufacturing part numbers shown throughout this manual. To order
spare parts, please use part numbers from the enclosed separate parts list.
Collins, Collins E-Z Cutter, and E-Z Cutter are trademarks of Rothenberger.
2COLLINS E-Z CUTTER
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This E-Z Cutter is designed for cutting pipe and tubing
as specified. To accomplish the cutting function
requires dexterity and mechanical skills as well as
sound safety habits.
Although this machine is manufactured for safe,
dependable operation, it is impossible to anticipate
those combinations of circumstances which could
result in an accident. The following instructions are
recommended for safe operation of the machine.
The operator is cautioned to always practice ”Safety
First” during each phase of use, including setup and
maintenance of this unit.
1. Read and understand the Instruction Manual.
Before operating or performing maintenance on
this machine, read the operator‘s manual carefully.
Become familiar with the machine's operations,
applications and limitations. Be particularly aware
of its specific hazards. Store the operator‘s manual
in a clean area and always at a readily available
location. Additional copies are available for a
nominal charge.
2. Inspect the equipment. Prior to starting the
machine, check the movable parts for obstructions
such as rags, packing remnants, etc. Be sure that
guards and machine parts are properly installed
and secured.
3. Ground the machine. The machine power cord
includes a plug with a ground connector. Be
certain the machine is connected to an internally
grounded electrical system.
4. Keep the work area clean. Keep the work area
adjacent to the machine clear of clutter for
unobstructed movement of the operator.
5. It is mandatory to use a pipe/tubing support
system with the Collins E-Z Cutter. (See pages 6
and 7 for suggested systems.)
6. Wear proper clothing. Loose clothing can get easily
entangled in moving parts. When operating the
machine, do not wear unbuttoned jackets, loose
sleeve cuffs, neckties, long hair, etc. Safety glasses
and shoes should be worn.
7. Secure machine and work. Make certain that the
machine is bolted to a heavy work bench or proper
stand.
8. Always maintain machine. Keep machine clean
and cutting tools sharp for safe, dependable oper-
ation. Follow lubricating instructions. Report any
unsafe condition for immediate correction.
9. Keep alert. Do not operate machine if ill or drowsy
from medication or fatigue. Avoid horseplay
around equipment and keep bystanders a safe dis-
tance from equipment.
10. Operate on switch side only. Machine should be
operated on switch side only. Never reach across
moving parts or material being worked on. On/Off
Switch should always be accessible to operator.
11. Operate in proper environment. Machine should
not be operated in damp locations. Wear hearing
protection in noisy shop environments. Ensure of
proper illumination in work area.
12. Do not misuse machine. Perform only the
functions for which the machine is designed. Do
not force machine.
13. Disconnect power cord prior to servicing. Repair
should be attempted only by authorized person-
nel. Always disconnect power cord before making
any adjustments or servicing the machine.
14. Keep visitors away. All visitors should be kept at a
safe distance from work area.
15. Use recommended accessories only. Refer to
Operator‘s Manual. Use of improper accessories
may be hazardous.
Operator Safety Information
3
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COLLINS E-Z CUTTER

Cutting Capacity:
The factory recommends using the E-Z Cutter
only for the material specified above. Cutting of
material not specified above may be possible,
however. Please contact the factory for an
evaluation of the E-Z Cutter's capability to cut
the material in question. Using the E-Z Cutter on
material not listed above or not approved, voids
the machine's warranty.
Motor
Single phase
a115 V. 50/60 Hz, 15 Amps., 1/2 H.P., 6 brush
universal type
b230 V. 50/60 Hz, 8 Amps, 1/2 H.P., 6 brush
universal type.
Switch
Foot switch — on/off, heavy duty, oil and water
tight, with safety guard.
Gear Box
Motor Gear Box — helical heat treated steel gear
construction
Roller Gear Box — helical heat treated steel gear
construction
Roller Speed
Free Running.............................................. 403 RPM
Under Load................................................. 375 RPM
Cutter Wheels............................ High Speed Tool Steel
Noise Level....... 84 dB max. (”A“ scale, slow response)
Shipping Weight ...............................................125 LBS
Specification
Material Wall Recommended
Material Diameter Thickness Blade
Galvanized pipe 1⁄4" - 3" I.D. Schedule 10-80 03224
Black iron pipe 1⁄4" - 3" I.D. Schedule 40-80 00535
Steel tubing pipe 5⁄8" - 31⁄2" O.D. 1⁄32" - 5⁄16" 03225
Plastic pipe 1⁄4" - 4" I.D. Schedule 80 03231
Copper tubing 5⁄8" - 31⁄2" O.D. 1⁄32" - 5⁄16" 03225
Aluminum tubing 5⁄8" - 31⁄2" O.D. 3⁄32" - 1⁄4" 03225
Stainless Steel (316 S.S.) 5⁄8" - 21⁄2" O.D. 1⁄32" - 5⁄16" 03225
4COLLINS E-Z CUTTER
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Standard Equipment
The Collins E-Z Cutter (00032) comes complete with
heavy duty foot switch and cutter wheel. Two roller
supports and two stationary supports are included in
#00033.
Accessories
Cutter Wheel with Bearings
Pipe cutter wheel......................................... #00034
Tube cutter wheel........................................ #00035
Soil pipe cutter wheel.................................. #00035
Roller Bearing Pipe Support............................. #00069
Weight............................................................. 4 lbs.
Dimensions............................................ 51⁄2x 5 x 2"
Stationary Support ........................................... #00036
Weight............................................................. 3 lbs.
Dimensions...................................... 61⁄8x 59⁄16 x 11⁄2"
Pipe Support Fitting.......................................... #00071
Weight............................................................. 3 lbs.
Dimensions.......................................... 41⁄2x 43⁄4x 2"
Accepts 11⁄4" steel pipe through support hole and
1" steel pipe for legs.
E-Z Cutter Stand................................................ #00037
Weight........................................................... 42 lbs.
Dimensions......................................... 30 x 17 x 27"
Foot Switch (115 V)........................................... #00079
Weight............................................................. 8 lbs.
Dimensions (packed).............................. 10 x 5 x 6"
Foot Switch (230 V)........................................... #02350
Weight............................................................. 8 lbs.
Dimensions (packed).............................. 10 x 5 x 6"
ROLLER BEARING
SUPPORT
#00069 FOOT SWITCH
#00079
E-Z CUTTER
STAND
#00037
PIPE SUPPORT
FITTING
#00071
STATIONARY
SUPPORT
#00036
5
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Preparing for Operation
Installation
Your E-Z Cutter may be mounted on a bench or on
the E-Z Cutter Stand (#00037) which is available as an
accessory.
Bench Mounting: Ensure that the E-Z Cutter is
mounted on a bench sturdy enough to support the
E-Z Cutter's weight and the pressure generated by
normal cutting operation. The E-Z Cutter should be
bolted solidly to the bench with 1/2" diameter bolts.
Bolt the unit at the approximate location relative to
your pipe support system (see next pages).
E-Z Cutter Stand Mounting: Ensure that the E-Z Cutter
is bolted securely to the stand with 1/2" bolts and that
the machine is placed on a level area and bolted to
the floor with 1/2" studs after you have established
your pipe support system.
Power
Use proper electric current as shown on name plate.
To prevent power loss, extension cord of sufficient
capacity must be used.
To avoid electrical shocks when operating in the field,
connect the ground wire of the extension cord.
Installation of Your
Pipe Support System
Your E-Z Cutter combined with the appropriate
Collins accessories can put your company into
production cutting of pipe and tubing quickly.
16.0" 8.31"
4.91"
17⁄32"
Diameter
Mounting
Holes
E-Z Cutter Stand
Hole Pattern
E-Z Cutter
Hole Pattern
29.0"
16.75"
Power Cord Length Wire Size
115 V Below 50' 12-3
50'-100' 10-3
230 V Below 50' 14-3
1 Phase 50'-100' 12-3
Pipe
Support
Fitting
E-Z Cutter
Stand
ROLLER
BEARING
SUPPORT
11⁄4" Support
Pipe screws
into body of
E-Z Cutter
6COLLINS E-Z CUTTER
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E-Z Cutter Bench Mounting: There are two tapped
holes on either side of the E-Z Cutter that will
accept 11⁄4" NPT threaded pipe. By securing a length
appropriate to your needs of 11⁄4" pipe into the sides
of the unit, you can establish a support base as long
as required. The 11⁄4" pipe is maintained stationary
and level by the Collins Stationary Support (#00036).
Two 3/8" bolts or screws are needed to secure the
Stationary Support to the bench.
Select either the heavy duty ball bearing support or
light duty roller-type support for your feed system. It
is best to space the supports every 5'. All supports go
easily on the 11⁄4" pipe and are held stationary by a
thumbscrew.
E-Z Cutter Stand Mounting: You can make your own
pipe support system for a stand mounted E-Z Cutter.
You will need 1" pipe, pipe support fittings and Collins
roller bearing supports. The number of accessories
you require will depend on your individual needs.
Follow the steps below to set up your pipe support
system.
1. Measure the height from the center of the E-Z
Cutter Pipe Support mounting hole to the ground.
2. Using the table to the right, determine the length
of the 1" pipe support legs.
3. After cutting the legs to the desired length, put a
rubber mounting pad at one end of the pipe and
insert the other end into the #00071 pipe support
fitting. Tighten the attaching screws.
4. Slide two heavy duty roller bearing supports onto
a 10-foot length of 11⁄4" standard pipe. At the non-
threaded end of the pipe, mount the pipe support
fitting. Do not tighten the attaching screws until
the threaded pipe end is installed in the mounting
hole of the E-Z Cutter base.
5. The heavy duty roller supports should be located a
maximum of five feet apart.
6. There are four attaching screws on the fitting
which allow an extra support section to be coupled
in the fitting.
1. Determine height "H" required and cut 1" standard
pipe to length "L" shown in table below.
2. All dimensions are in inches.
PIPE SUPPORT FITTING
#00071
STAND MOUNTED
E-Z CUTTER
4" STD. PIPE
11⁄4" STD. PIPE
2" STD. PIPE
4.50"
5.56"
"H"
#00069 ROLLER BEARING
SUPPORT ASSY.
#00071 PIPE
SUPPORT
FITTING.
"L"
"H" "L"
40.5 42.94
40.0 42.37
39.5 41.87
39.0 41.31
38.5 40.75
38.0 40.25
37.5 39.69
37.0 39.12
36.5 38.56
36.0 38.06
35.5 37.50
35.0 37.00
34.5 36.37
34.0 35.87
33.5 35.31
33.0 34.75
32.5 34.25
"H" "L"
32.0 33.69
31.5 33.19
31.0 32.62
30.5 32.06
30.0 31.50
29.5 31.00
29.0 30.44
28.5 29.87
28.0 29.37
27.5 28.87
27.0 28.25
26.5 27.75
26.0 27.19
25.5 26.62
25.0 26.06
24.5 25.50
24.0 25.00
7
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WARNING: Do not wear gloves, rings, or loose
clothing while operating the E-Z Cutter. Remove all
burrs from material to be cut.
1. Before making electrical connection, set the E-Z
Cutter for the material you intend to cut:
(a) Lift the head casting with feed wheel bar
removed from the sprocket.
(b) Feed the material underneath the cutter wheel.
(c) Lower the head casting until the cutter wheel
rests on the material to be cut.
(d) Put the feed wheel bar into the appropriate
sprocket that allows you to pull down
comfortably through the material.
(e) Push feed wheel bar back towards the motor
until it stops against the rest of the head
casting.
2. Make electrical connection: (Voltage of outlet
must be the same as voltage indicated on the tag
and name plate.) Put twist lock plug into side of
E-Z Cutter, position safety foot switch and plug
into proper outlet.
3. While E-Z Cutter is off, feed material with left
hand to desired cut off location underneath cutter
wheel. Bring cutter wheel down with feed wheel
bar so it rests easily on your cut off mark and apply
slight pressure on the feed wheel bar.
4. Remove left hand from material.
5. Turn machine on with foot switch. Power driven
rollers will rotate pipe.
6. Pull down on feed wheel bar until material is cut.
Do not force the cut, let the machine do the work.
WARNING: Ensure you have the proper support for
the cut material.
7. After material is cut, lift head casting by pushing
back on feed wheel bar while turning off machine.
WARNING: Do not grasp rotating stock.
8. After stock stops rotating, feed again and repeat
process.
Operating Instructions
8COLLINS E-Z CUTTER
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Cutter Wheel Replacement
1. Rotate head casting to full back position.
2. Use appropriate sized adjustable wrench and
turn cutter wheel shoulder screw counter
clockwise. As you withdraw shoulder screw
from head casting, remove wheel as it is
released from shoulder screw.
3. Replace cutter wheel by positioning cutter
wheel in the head casting over hole for
shoulder wheel screw. Insert shoulder screw
and tighten with adjustable wrench.
NOTE: If you choose to buy a cutter wheel
without a bearing it will be necessary for you to
remove the bearing from your existing wheel
and press it into your new wheel. Ensure that
you use only a Collins #R04201428R bearing.
Parts for E-Z Cutters with Serial
Number 5851 and Below
NOTE: The parts listed in this catalog can be used on all
Collins E-Z Cutters. However, some parts on earlier model
E-Z Cutters have been replaced or modified. If you have
and E-Z Cutter with a serial number of 5851 or lower
please read and follow the instructions below regarding
replacement parts.
Foot Switch Assembly
For machines prior to Serial #5851:
Replace #3366 foot switch assembly with #00079 (115 V.) or
#02350 (230 V.) foot switch assemblies. In addition to this,
the male receptacle connector #3372 must be replaced with
#R0420218R (115 V.) or #R0420219R (230 V.) receptacle.
For machines prior to Serial #5000:
Replace #3044 rack gear and/or #3213 pinion gear-shaft
with #R04203444R rack gear and pinion conversion kit since
individual parts are not interchangeable. This conversion kit
includes the following parts:
#R04201448R guide roller (replaces #3219)
#R04201449R gear rack (replaces #3044)
#R04201450R pinion gearshaft (replaces #3213)
#03220 guide roller pin (replaces #3220)
#R04201268R Woodruff key (replaces #1385)
#R04201238R rack gear pin (replaces #3045)
Rollers
For machines prior to Serial #5645 (October 1974):
Although the #3019 grooved roller and the #3021 smooth
roller can be directly replaced with the new #R04201776R
grooved roller and the #R04201777R smooth roller, singe
the old #3024 grease retainer felt, it is recommended that
the #3024 grease retainer felt also be replaced with the
#R04201837R Seal Bushing and the #R04201849R "O"-ring
seal for better grease retention. Order one seal bushing and
one "O" ring seal per roller.
Base, Motor Yoke and Bearing Caps
For machines prior to Serial #5645 (October 1974):
If any one of the #3012 base, #3013 motor yoke, #3054 R.H.
bearing cap or #3055 L.H. bearing cap needs replacement
it is recommended that the complete #R0421846R base
assembly be ordered. This base assembly includes the
following parts:
#R04201014R 2 Screw, hex, hd. cap, 3⁄8-16 x 11⁄4"
#R04201123R 2 Screw, soc, hd. cap, 5⁄16-18 x 11⁄2"
#R04201121R 2 Screw, soc, hd. cap, 5⁄16-18 x 1"
#R04201775R 1 Cap, bearing, left hand
#R04201846R 1 Base
Head casting in full back position
Positioning cutter wheel
9
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Maintenance
Lubrication Instructions
Motor Gear Case: It is lubricated permanently and
requires no periodic lubrication. The lubrication oil
used in the motor gear case is SAE 90.
Roller Gear Case: It is packed with grease and sealed,
and requires no periodic lubrication. If service is
required, replenish lubricant with Moly-Shield ST-200
or equivalent.
Hinge Bar: Directly above the hinge bar located on
the head casting are two 1/8" lubricating holes. Fill
holes with lubricating oil (SAE 30) every 8 hours of
operation.
Pinion Gear: On the outside of the head casting directly
opposite the pinion gear are two 1/8" lubricating
holes for the oiling of the pinion gear shaft. Lubricate
every 8 hours of operation with lubricating oil (SAE
30).
Motor: Requires no lubrication. All ball bearings are
sealed.
Cutter Wheel Alignment
Your E-Z Cutter wheel is aligned professionally by our
factory assemblymen prior to its shipping. If for some
reason your E-Z Cutter becomes out of alignment, you
will observe that the wheel is not cutting but making
thread marks on your stock.
To align the E-Z Cutter, loosen the appropriate head
aligning set screws and adjust the head to the right or
left as required. Tighten the set screws once the wheel
is aligned.
Motor Brushes
Check motor for brush wear every six months. If
motor lacks power due to a dirty commutator, use a
commutator cleaner stick or fine emery cloth.
Cutter Wheel Sharpening
If you have resharpening capability locally, the follow-
ing drawings are provided for your convenience.
E-Z Cutter as seen from rear Tube Cutter Wheel #00035
Pipe Cutter Wheel #00034
10 COLLINS E-Z CUTTER
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Maintenance Record
MACHINE SERIAL NO.: _______________________________
MACHINE MANUFACTURER DATE: ____________________
DATE OF LAST MOTOR BRUSH CHECK:
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
___________ ____________ ___________ ____________
OTHER SERVICE
____________________________________________________
ACTION DATE
____________________________________________________
ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
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ACTION DATE
Soil Pipe Cutter Wheel #00535
11
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E-Z Cutter Main Assembly
12 COLLINS E-Z CUTTER
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E-Z Cutter Main Assembly
115 V. — PART #00032 230 V. — PART #00534
PARTS LIST
Item Part No. Description Req'd
1. R04202079R Head, E-Z Cutter .......................................................... 1
2. 03220 Pin, Roller Guide .......................................................... 1
3. R04201268R Key, Woodruff............................................................... 3
4. R04201426R Hub, Feed Wheel .......................................................... 1
5. R04201159R Set Screw, Wheel Hub, 5/16"-18 x 1/4" ....................... 1
6. R04201427R Handle, Feed Wheel...................................................... 1
7. R04201450R Gearshaft, Spur, 8T....................................................... 1
8. R04201035R Nut, Gearshaft Locking, 5/16" - 18.............................. 1
9. R04201428R Bearing, Cutting Wheel — See Item #15
10. R04201163R Set Screw, Gearshaft Locking,
5/16" - 18 x 3/4".................................................... 1
11. CC-111-AP Washer, Lock, 3⁄8"......................................................... 2
12. R04201053R Nut, Jam, 3/8"-16 Hex ................................................. 4
13. R04201172R Set Screw, Head Aligning, 3/8"-16 x 13⁄4".................... 4
14. R04201014R Screw, Yoke Att., 3/8"-16 x 11⁄4" Hd. Cap ..................... 2
15. 00034 Cutting Wheel Assembly, Pipe
(Std. Equipment)..................................................... 1
00035 Cutting Wheel Assembly, Tubing
(Optional. Equipment) ..............................................
00535 Cutting Wheel Assembly, Soil Pipe
16. R04201121R Screw, Bearing Cap, 5/16" - 18 x 1"
Soc. Hd. Cap ........................................................... 2
17. R04201120R Screw, Bearing Cap, 5/16" - 18 x 3/4
" Soc. Hd. Cap ........................................................ 3
18. — Cutting Wheel, Various Types, See Item #15
Cutting Wheel Assemblies
20 R04201270R Key, Woodruff............................................................... 2
21 R04201849R Seal, O-Ring ................................................................. 2
22 R04201837R Bushing, Seal ............................................................... 2
23 R04201412R Gear, Helical, 20T ......................................................... 2
24 R04202245R Bearing, 203 SZZ.......................................................... 5
25 R04201414R Shield, Bearing............................................................. 4
26 R04201776R Roller, Drive, Grooved (Complete Grooved
Roller Assembly #13070) ........................................ 1
27 R04201777R Roller, Drive, Smooth (Complete Smooth
Roller Assembly #13071) ........................................ 1
29. 03043-5 Key, Square, 1/4" x 5/8"............................................... 1
30. R04201415R Shaft, Roller Drive ........................................................ 1
31. R04201364R Bearing, 204 SZZ.......................................................... 1
32. R04201418R Spacing, Bearing .......................................................... 1
33. R04201416R Gear, Helical, 15T ......................................................... 2
Item Part No. Description Req'd
34. R04201417R Spacer, Gear ........................................................... 1
35. R04201083R Washer, Starlock, 3/4" Ext............................................ 1
36. R04201061R Nut, Jam, Drive Shaft, 3/4" - 16 x Hex ......................... 1
37. R04883038R Cover, Bearing Shaft .................................................... 1
38. R04201222R Screw, bearing Cover, #10-24 x 1/2"
Self-Tap. Mach. ...................................................... 1
39. R04201449R Gear Rack 1
40. R04201846R Base Assembly w/Bearing Caps ................................... 1
41. R04201238R Pin, Pivot, Rack Gear.................................................... 1
44. 00036 Support, Stationary ...................................................... 2
45. 00069 Support Assembly, Ball Bearing Type............................ 2
Each Assembly Includes:
R04201890R Body, Pipe Support,
Ball Bearing Type (1)
R04201891R Castor, Ball Bearing (2)
R04201054R Nut, Jam, 3/8" - 16 hex x 2 (2)
CC-111-AP Washer, Lock, 3/8" - Int-Ext Tooth (2)
R04201054R Set Screw, 3/8"-16 x 3/4" Cup Point (1)
R04201170R Wrench, Allen, Set Screw, 3/16" (1)
46. R04201220R Screw, #6-32 x 1/2" Pan Hd. Self Tap ........................... 2
47. 00079 Foot Switch Assembly, Heavy Duty, 115V. or ................ 1
02350 Foot Switch Assembly, Heavy Duty, 230V. or
48. R04202018R Connector, Receptacle, Elect. 115V. or.......................... 1
R04202019R Connector, Receptacle, Elect. 230V.
49. R04201422R Coupling, Gear Shaft.................................................... 1
50. R04201161R Set Screw, 5/16"-18 x 1/2" Hex Soc............................. 2
51. R04201230R Pin, Coupling, Dowel, 5/16" x 1"................................. 4
52. R04201424R Insert, Coupling....................................................... 1
53. R04201423R Coupling, Motor Shaft ................................................. 1
54. 03043-4 Key, Square, Coupling, 1/4" x 1/2"............................... 1
55. R04201430R Motor and Gear Case Assembly 115V. or..................... 1
R04203108R Motor and Gear Case Assembly 230V.
56. R04201775R Cap, Bearing, L.H.......................................................... 1
57. R04201122R Screw, Bearing Cap, 5/16"-18 x 11⁄4"
Hex. Soc. ................................................................. 2
58. R04201846R Yoke, Motor.................................................................. 1
59. R04201425R Bar, Hinge, Head Assembly........................................... 1
60. R04201429R Screw, Shoulder, Cutting Wheel.................................... 1
61. R04201448R Roller, Rack Guide........................................................ 1
13
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E-Z Cutter Motor and
Gearbox Assembly
14 COLLINS E-Z CUTTER
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E-Z Cutter Motor and
Gearbox Assembly
115 V. — PART #R04201430R 230 V. — PART #R04203108R
PARTS LIST
Item Part No. Description Req'd
1. R04201034R Nut, 1/4"-20 Hex. Hd. .................................................. 4
2. R04203209R Washer, Lock 1/4"........................................................ 4
3. R04201341R Tie Rod, Motor ............................................................. 4
4. R04201432R End Bell Assembly (includes brush holders,
but brushes and caps not included)........................ 1
5. R04201337R Holder, brush, electrical contact
(included in Item 4, R04201432R) .......................... 6
6. R04201340R Brush, elect. contact (115V. & 230V.) ........................... 6
7. R04201338R Cap, brush holder......................................................... 6
8. 01321 Stator, 115V., single phase or
R04201320R Stator, 230V., single phase ........................................... 1
9. R04201323R Housing, stator (115V. & 230V.) ................................... 1
10. R04201322R Stator & Housing Assembly, 115V.
single-phase or
R04201321R Stator & Housing Assembly, 230V.
single-phase ........................................................... 1
11. R0420245R Bearing, gear case, 203 SZZ ......................................... 3
12. 01330 Armature, 115V., single phase, or
01330-1 Armature, 230V., single phase ..................................... 1
13. R04201265R Key, woodruff, 20-T helical gear................................... 1
Item Part No. Description Req'd
14. R04201331R Fan, armature............................................................... 1
15. R04201325R Retainer, stator baffle, neoprene .................................. 4
16. R04201328R Space, slinger............................................................... 2
17. R04201329R Spacer, 20-T helical gear .............................................. 1
18. R04201332R Gear, helical, armature shaft, 20-T............................... 1
19. R04201330R Nut, armature shaft ..................................................... 1
20. R04201324R Baffle, stator ................................................................ 1
21. R04201347R Plug, gear case, plastic................................................. 2
23. R04201268R Key, woodruff, 1/4" x 3/4"........................................... 2
24. 3043-4 Key, square 1/4"........................................................... 1
25. R04201354R Gear, helical, 96-T ........................................................ 1
26. R04201364R Bearing, 204 SZZ.......................................................... 1
27. R04201345R Gasket, gear case housing ........................................... 1
28. R04201346R Cover, gear case housing ............................................. 1
29. R04201206R Screw, cover att., 1/4"-20 c 5/8".................................. 8
30. R04201442R Shaft, output, gear box ................................................ 1
31. R04201344R Housing, gear case....................................................... 1
32. R04201333R Bearing, 201 SFF .......................................................... 2
33. R04201351R Gear, helical, 60-T ........................................................ 1
34. R04201355R Gearshaft, helical, 22-T ................................................ 1
MOTOR
115 V. = R04201430R
230 V. = R04203108R
GRN
YEL
RED
BLK
EL. CONN.
115 V. = R04202018R
230 V. = R04202019R
CORD ASSY.
115 V.
230 V.
CORD ASSY.
115 V.
230 V.
FOOT SWITCH
115 V. = 00079
230 V. = 02350
15
COLLINS E-Z CUTTER
Phone [phone] • FAX [phone] www.rothenberger-usa.com

ROTHENBERGER USA LLC warrants our products against defects in material and workmanship for
the life of the product. Warranty coverage ends when the product becomes unusable for reasons
other than defects in material and workmanship. This warranty covers replacement or repair of
defective parts for the lifetime of the products provided that failure is not due to abuse, misuse,
abnormal use, neglect or normal wear and tear. Lifetime warranty excludes motors, switches,
and electrical parts, which are warranted for a period of one
year from the date of sale. Warranty is null and
void if maintenance instructions and operating
procedures are not followed or if product
has been repaired or altered outside
ROTHENBERGER or our authorized
service centers. No other warranty
shall apply. This warranty is in lieu
of other warranties, expressed
or implied, of merchantability,
fitness for a particular purpose,
performance or otherwise.
Products returned must be approved
in advanced and returned freight
prepaid to ROTHENBERGER, Loves Park,
IL or to a ROTHENBERGER independent
service center. Hand tools should be returned to
the place of purchase. ROTHENBERGER or their approved
independent service center will decide whether a returned product is covered by this limited
warranty. ROTHENBERGER liability does not extend beyond the repair or replacement of its
product as warranted above. In no event shall ROTHENBERGER be liable for claims based upon
breach of expressed or implied warranty, negligence or otherwise for any damages whether
direct, immediate, incidental, foreseeable, consequential, or special.
ROTHENBERGER LIFETIME
WARRANTY
800.545.7698 www.rothenberger-usa.com
2019 Printed in U.S.A.