RSP TC250-8 User manual

m0403
Product Manual
Tool changer TC250-8, TC250-8E
M0619-1
Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems

2 M0619-1 ver. 2.6

M0619-1 ver 2.6 3
The information in this document is subject to change without prior notice and should not be
regarded as an undertaking from Robot System Products AB. Robot System Products AB
assumes no responsibility for errors that may occur in this document.
Robot System Products AB bears no responsibility for damage that is incurred by the use of this
document, or the software or hardware described in this document.
The document, or parts of it, may not be reproduced or copied without prior permission from
Robot System Products AB. It may neither be imparted to a third party, nor otherwise be used
without authorization. Infringement hereof will be subject to action in accordance with the
applicable laws.
Further copies of this document can be obtained from Robot System Products AB at
current prices.
© Robot System Products AB
Robot Systems Products AB
Isolatorvägen 4
SE-721 37 Västerås
Sweden

4 M0619-1 ver. 2.6
CONTENTS
1 INTRODUCTION......................................................................................................6
1.1 Safety.........................................................................................................................7
1.1.1 General...............................................................................................................................7
1.1.2 Explanation of warnings .....................................................................................................7
1.2 Description of RSP tool changers...............................................................................8
1.3 Complementary Equipment........................................................................................8
2 TECHNICAL SPECIFICATIONS..............................................................................9
2.1 Description of tool changers and tool attachments .....................................................9
2.1.1 Coordinate System Definition...........................................................................................10
2.1.2 Tool Changer with air, TC250-8. Article no: P6411..........................................................11
2.1.3 Tool Attachment, TA250-8. Article no: P6417..................................................................12
2.1.4 Square Tool Attachment TA250-8. Article no: P6474......................................................13
2.1.5 Tool Changer with air and electric signals TC250-8E. Article: P6412 .............................14
2.1.6 Tool Attachment, TA250-8E. Article no: P6418 ...............................................................16
2.1.7 Tool Attachment, TA250-8E. Article no: P6431 ...............................................................17
2.1.8 Square Tool Attachment, TA250-8E. Article no: P6473...................................................18
2.1.9 Pneumatic diagram for tool changers P6411 and P6412 ................................................19
2.1.10 Circuit diagram E0196-001 for P6412............................................................................20
2.1.11 Circuit diagram E0196-002 for P6418............................................................................21
2.1.12 Circuit diagram E0196-009 for P6431 and P6473 .........................................................22
2.2 Options to TC...........................................................................................................23
2.2.1 Robot adaptation kit .........................................................................................................23
2.2.2 Tool stand kit. Article no: P6472.......................................................................................24
2.2.3 Limitation of Robot movements........................................................................................24
2.2.4 Connection kits and cables ..............................................................................................24
3 INSTALLATION.....................................................................................................25
3.1 Tightening torques....................................................................................................25
3.2 Recommended tools for installation..........................................................................25
3.3 Installation of tool changer on robot..........................................................................26
3.4 Installation of tool attachment P6623A/ P6624A on tool ..........................................27
3.5 Hints.........................................................................................................................28
3.5.1 Programming....................................................................................................................28
3.5.2 Sparking ...........................................................................................................................28
3.5.3 Electrical installation.........................................................................................................28
3.5.4 Tool stand.........................................................................................................................28
3.5.5 Tool Identification .............................................................................................................28

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4 MAINTENANCE AND SERVICE...........................................................................29
4.1 Maintenance chart.................................................................................................... 29
4.1.1 Required products............................................................................................................29
4.1.2 Recommended tools for maintenance .............................................................................30
4.1.3 Wear parts........................................................................................................................30
4.1.4 Activities and intervals on tool changer............................................................................30
4.1.5 Activities and intervals on tool attachment.......................................................................31
4.2 Visual inspection...................................................................................................... 31
4.2.1 Inspection of the tool changer..........................................................................................31
4.2.2 Inspection of the tool attachment .....................................................................................31
4.3 Cleaning................................................................................................................... 32
4.3.1 Cleaning and lubrication of tool changer..........................................................................32
4.3.2 Cleaning of tool attachment..............................................................................................33
4.4 Replacement of tool changer.................................................................................... 34
4.5 Replacement of wear parts....................................................................................... 35
4.5.1 Replacement of air sealings.............................................................................................35
4.5.2 Replacement of signal pins (TC250-8E only)...................................................................35
4.5.3 Replacement of O-ring.....................................................................................................36
4.6 Complete service of tool changer............................................................................. 36
5 SPARE PARTS .....................................................................................................37
5.1 Part list for tool changer P6411 and P6412.............................................................. 37
5.2 Part list for tool attachment P6417 and P6418.......................................................... 38
5.3 Part list for tool attachment P6431............................................................................ 38
5.4 Part list for square tool attachment P6474 and P6473.............................................. 39
6 DISPOSAL AND RECYCLING.............................................................................. 40