4 M0412-1 ver 3.0
CONTENTS
1 INTRODUCTION......................................................................................................5
1.1 Installation and Maintenance manual .........................................................................5
1.2 Safety.........................................................................................................................6
1.2.1 General...............................................................................................................................6
1.2.2 Explanation of warnings .....................................................................................................6
1.3 Tightening torques......................................................................................................7
1.4 Recommended equipment .........................................................................................7
1.5 Required products......................................................................................................7
2 INSTALLATION.......................................................................................................8
2.1 Installation of swivel tool changer on robot.................................................................8
2.2 Installation of tool attachment on tool .......................................................................11
2.3 Manual unlocking of swivel tool changer ..................................................................13
3 MAINTENANCE AND SERVICE............................................................................14
3.3 Maintenance scheme ...............................................................................................14
3.3.1 Every second week ..........................................................................................................14
3.3.2 Every six-months or 250,000 tool changes......................................................................14
3.3.3 To replace when damaged or worn-out ...........................................................................15
3.3.4 Complete service of swivel tool changer..........................................................................15
3.4 Specification of maintenance activities.....................................................................16
3.4.1 Visual inspection of swivel tool changer...........................................................................16
3.4.2 Visual inspection and cleaning of tool attachment ...........................................................17
3.4.3 Cleaning and lubrication of swivel tool changer...............................................................18
3.4.4 Cleaning and lubrication of tool attachment.....................................................................19
4 DISMOUNTING AND REPLACEMENT.................................................................20
4.1 Replacement of swivel tool changer.........................................................................20
4.2 Replacement of tool attachment...............................................................................22
4.3 Replacement of wear parts.......................................................................................23
4.3.1 Replacement of air sealings.............................................................................................23
4.3.2 Replacement of signal pins ..............................................................................................24
4.3.3 Replacement of O-ring .....................................................................................................25
5 DISPOSAL AND RECYCLING ..............................................................................26
