RSP TPS400 User manual

Tool parking system TPS400
Product Manual
M8307-1
Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems

2 M8307-1 version 2.4

M8307-1 version 2.4 3
The information in this document is subject to change without prior notice and should not be
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assumes no responsibility for errors that may occur in this document.
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© Robot System Products AB
Robot Systems Products AB
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SE-721 37 Västerås
Sweden

4 M8307-1 version 2.4
CONTENTS
1 INTRODUCTION .........................................................................................................6
1.1 Safety ..............................................................................................................................7
1.1.1 General................................................................................................................................7
1.1.2 Explanation of warnings......................................................................................................7
2 TECHNICAL SPECIFICATIONS ................................................................................8
2.1 Tool parking system overview ........................................................................................8
2.1.1 Complementary products....................................................................................................8
2.2 Tool parking system single, TPS400-1. Articles: P8365 and P8385 .............................9
2.3 Tool parking system double, TPS400-2. Articles: P8366 och P8386......................... 10
2.4 Tool parking system single, TPS400-1. Article: P8383............................................... 11
2.5 Tool parking system single, TPS400-2. Article: P8384............................................... 12
3 TOOL PARKING SYSTEM COMPONENTS............................................................13
3.1 Tool stand columns. Article: P8380............................................................................. 13
3.2 Dust covers with pneumatic tilting clamp..................................................................... 14
3.2.1 Dust cover with pneumatic tilting clamp, large. Articles: P8327/P8377............................15
3.2.2 Dust cover with pneumatic tilting clamp, small. Article: P8379.........................................15
3.3 Valve unit for dust cover. Article: P8308A................................................................... 16
3.3.1 Circuit diagram E0186-056 ...............................................................................................17
3.4 Tool hanger. Article: P8302 ......................................................................................... 18
3.5 Load diagram for tool parking system ......................................................................... 19
4 OPTIONS...................................................................................................................20
4.1 Tool plate. Article: P8303A .......................................................................................... 20
4.2 Extension for tool hanger kit. Article: P8371 / P8381.................................................. 21
4.3 Spacer between tool attachment and tool plate. Article: P0186-049.......................... 22
4.4 Tool present sensor, inductive. Article: P8312............................................................ 22
4.5 Tool in stand sensor, passive side. Article: P8369...................................................... 23
4.6 Tool in stand sensor, assembly. Article: P8364 .......................................................... 23
4.7 Spacer for tool in stand sensor. Article: P8373........................................................... 24
4.8 Pedestal for tool stand column. Article: P8376............................................................ 24
4.9 Connection module. Article: P8372 ............................................................................. 25
4.10 Connection module. Article: P8378 ........................................................................... 25
4.11 Connection module. Article: P8372-2........................................................................ 26
4.12 Connection module. Article: P8378-2........................................................................ 27
4.13 Circuit diagram E0186-075 for P8382....................................................................... 28
4.14 Circuit diagram E0186-040 for P8312....................................................................... 29
4.15 Circuit diagram E0186-062-1 for P8372.................................................................... 30
4.16 Circuit diagram E0186-062-2 for P8372-2................................................................. 31
4.17 Circuit diagram E0186-072-1 for P8378.................................................................... 32
4.18 Circuit diagram E0186-072-2 for P8378-2................................................................. 33

M8307-1 version 2.4 5
5 INSTALLATION........................................................................................................ 34
5.1 Tightening torques........................................................................................................34
5.2 Recommended tools for installation.............................................................................34
5.3 Installation of tool hanger on the tool stand column ....................................................35
5.4 Mounting of tool in stand sensor with spacer...............................................................36
5.5 Mounting of tool present sensor...................................................................................37
5.6 Mounting of tool plate on tool attachment....................................................................38
5.7 Mounting of tool hanger extension...............................................................................39
5.8 Installation of dust cover with pneumatic tilting clamp.................................................40
5.9 Installation of connection module.................................................................................43
5.10 Hints............................................................................................................................44
5.10.1 Changing tilting angle .....................................................................................................44
5.10.2 Safety..............................................................................................................................44
5.10.3 Use of tool-in-stand sensor.............................................................................................44
6 MAINTENANCE AND SERVICE ............................................................................. 45
6.1 Tools and required products.........................................................................................45
6.1.1 Recommended tools for maintenance..............................................................................45
6.1.2 Required products.............................................................................................................45
6.2 Wear parts ....................................................................................................................46
6.3 Inspection and cleaning................................................................................................46
6.3.1 Visual inspection (monthly)...............................................................................................46
6.3.2 Cleaning (every third month).............................................................................................46
6.4 Replacement of wear parts...........................................................................................47
6.4.1 Replacement of tool hanger guide pins............................................................................47
6.4.2 Replacement of tool hanger guide block ..........................................................................48
6.4.3 Replacement of tool plate bushings..................................................................................49
6.4.4 Replacement of tool plate guide pin .................................................................................51
6.4.5 Replacement of tool hanger..............................................................................................52
7 SPARE PARTS......................................................................................................... 53
7.1 Dust cover with pneumatic tilting clamp, P8327 and P8377........................................53
7.2 Dust cover with pneumatic tilting clamp, P8379 ..........................................................55
7.3 Tool hangers P8302, including mounting kit and sensor.............................................56
7.4 Valve unit for dust cover P8308A.................................................................................57
7.5 Tool plates P8303A and P8303-1 ................................................................................57
8 DISPOSAL AND RECYCLING ................................................................................ 58