RSP TPS400 User manual

Tool parking system TPS400
Product Manual
M8307-1
Tool changers | Swivels | Swivel tool changers | Grippers | Hose packages | Valve units | Tool systems

2 M8307-1 version 2.4

M8307-1 version 2.4 3
The information in this document is subject to change without prior notice and should not be
regarded as an undertaking from Robot System Products AB. Robot System Products AB
assumes no responsibility for errors that may occur in this document.
Robot System Products AB bears no responsibility for damage that is incurred by the use of this
document, or the software or hardware described in this document.
The document, or parts of it, may not be reproduced or copied without prior permission from
Robot System Products AB. It may neither be imparted to a third party, nor otherwise be used
without authorization. Infringement hereof will be subject to action in accordance with the
applicable laws.
Further copies of this document can be obtained from Robot System Products AB at
current prices.
© Robot System Products AB
Robot Systems Products AB
Isolatorvägen 4
SE-721 37 Västerås
Sweden

4 M8307-1 version 2.4
CONTENTS
1 INTRODUCTION .........................................................................................................6
1.1 Safety ..............................................................................................................................7
1.1.1 General................................................................................................................................7
1.1.2 Explanation of warnings......................................................................................................7
2 TECHNICAL SPECIFICATIONS ................................................................................8
2.1 Tool parking system overview ........................................................................................8
2.1.1 Complementary products....................................................................................................8
2.2 Tool parking system single, TPS400-1. Articles: P8365 and P8385 .............................9
2.3 Tool parking system double, TPS400-2. Articles: P8366 och P8386......................... 10
2.4 Tool parking system single, TPS400-1. Article: P8383............................................... 11
2.5 Tool parking system single, TPS400-2. Article: P8384............................................... 12
3 TOOL PARKING SYSTEM COMPONENTS............................................................13
3.1 Tool stand columns. Article: P8380............................................................................. 13
3.2 Dust covers with pneumatic tilting clamp..................................................................... 14
3.2.1 Dust cover with pneumatic tilting clamp, large. Articles: P8327/P8377............................15
3.2.2 Dust cover with pneumatic tilting clamp, small. Article: P8379.........................................15
3.3 Valve unit for dust cover. Article: P8308A................................................................... 16
3.3.1 Circuit diagram E0186-056 ...............................................................................................17
3.4 Tool hanger. Article: P8302 ......................................................................................... 18
3.5 Load diagram for tool parking system ......................................................................... 19
4 OPTIONS...................................................................................................................20
4.1 Tool plate. Article: P8303A .......................................................................................... 20
4.2 Extension for tool hanger kit. Article: P8371 / P8381.................................................. 21
4.3 Spacer between tool attachment and tool plate. Article: P0186-049.......................... 22
4.4 Tool present sensor, inductive. Article: P8312............................................................ 22
4.5 Tool in stand sensor, passive side. Article: P8369...................................................... 23
4.6 Tool in stand sensor, assembly. Article: P8364 .......................................................... 23
4.7 Spacer for tool in stand sensor. Article: P8373........................................................... 24
4.8 Pedestal for tool stand column. Article: P8376............................................................ 24
4.9 Connection module. Article: P8372 ............................................................................. 25
4.10 Connection module. Article: P8378 ........................................................................... 25
4.11 Connection module. Article: P8372-2........................................................................ 26
4.12 Connection module. Article: P8378-2........................................................................ 27
4.13 Circuit diagram E0186-075 for P8382....................................................................... 28
4.14 Circuit diagram E0186-040 for P8312....................................................................... 29
4.15 Circuit diagram E0186-062-1 for P8372.................................................................... 30
4.16 Circuit diagram E0186-062-2 for P8372-2................................................................. 31
4.17 Circuit diagram E0186-072-1 for P8378.................................................................... 32
4.18 Circuit diagram E0186-072-2 for P8378-2................................................................. 33

M8307-1 version 2.4 5
5 INSTALLATION........................................................................................................ 34
5.1 Tightening torques........................................................................................................34
5.2 Recommended tools for installation.............................................................................34
5.3 Installation of tool hanger on the tool stand column ....................................................35
5.4 Mounting of tool in stand sensor with spacer...............................................................36
5.5 Mounting of tool present sensor...................................................................................37
5.6 Mounting of tool plate on tool attachment....................................................................38
5.7 Mounting of tool hanger extension...............................................................................39
5.8 Installation of dust cover with pneumatic tilting clamp.................................................40
5.9 Installation of connection module.................................................................................43
5.10 Hints............................................................................................................................44
5.10.1 Changing tilting angle .....................................................................................................44
5.10.2 Safety..............................................................................................................................44
5.10.3 Use of tool-in-stand sensor.............................................................................................44
6 MAINTENANCE AND SERVICE ............................................................................. 45
6.1 Tools and required products.........................................................................................45
6.1.1 Recommended tools for maintenance..............................................................................45
6.1.2 Required products.............................................................................................................45
6.2 Wear parts ....................................................................................................................46
6.3 Inspection and cleaning................................................................................................46
6.3.1 Visual inspection (monthly)...............................................................................................46
6.3.2 Cleaning (every third month).............................................................................................46
6.4 Replacement of wear parts...........................................................................................47
6.4.1 Replacement of tool hanger guide pins............................................................................47
6.4.2 Replacement of tool hanger guide block ..........................................................................48
6.4.3 Replacement of tool plate bushings..................................................................................49
6.4.4 Replacement of tool plate guide pin .................................................................................51
6.4.5 Replacement of tool hanger..............................................................................................52
7 SPARE PARTS......................................................................................................... 53
7.1 Dust cover with pneumatic tilting clamp, P8327 and P8377........................................53
7.2 Dust cover with pneumatic tilting clamp, P8379 ..........................................................55
7.3 Tool hangers P8302, including mounting kit and sensor.............................................56
7.4 Valve unit for dust cover P8308A.................................................................................57
7.5 Tool plates P8303A and P8303-1 ................................................................................57
8 DISPOSAL AND RECYCLING ................................................................................ 58

6 M8307-1 version 2.4
1 INTRODUCTION
Robot System Products is a front-rank provider of peripheral products for high performance
robot applications. We provide complete tool systems solutions for your robot installations,
aiming to improve your productivity with the most reliable and cost-effective tooling on the
market. Continuously we explore emerging technologies, working with leading edge design.
Robot System Products has a wide range of standard robot peripheral products:
•Tool changers
•Swivels
•Swivel tool changers
•CiRo
•Grippers
•Hose Packages
•Valve units
•Tool systems
•Tool parking systems
Robot System Products’ tool changers are constructed to maximize the flexibility and reliability
of your robot fleet. Through our patented locking device TrueConnect™ robustness and high
safety are combined with low weight and compactness. With our swivels compressed air, water,
electrical and data signals as well as weld and servo power are transferred to your tools with
robot motion capabilities fully maintained. Our Swivel tool changers unite the TrueConnect™
mechanism with our swivel technology, combining the best out of the two technologies. With
RSPs unique CiRo-technology cables and hoses can be freely selected with high robot flexibility
maintained, and the space requirements reduced. RSP’s integrated Tool systems are delivered
as complete plug-and-play solutions designed for quick and simple installation.
Robot System Products’ product lines are available for all major robot brands and come with
complete documentation. 3D-models for simulation are available for download at:
www.rsp.eu.com

M8307-1 version 2.4 7
1.1 Safety
1.1.1 General
The integrator installing the tool parking system must follow the safety demands stated in
standards and provisions applicable in the country where the tool parking system is installed.
The user of the Robot System Products tool parking system is responsible that law and
directives applicable in respective countries, with regards to safety, are adhered to. The user is
also responsible to guarantee that all safety devices are installed correctly.
WARNING!
Never carry out service work on a robot that has not been taken out of operation.
See safety information for the robot.
WARNING!
Only perform work on grippers or tools docked to the tool parking system if the air
pressure is safely switched off.
WARNING!
Be aware that tool hangers, tool plates and tool stands are heavy and may cause
personal injury and equipment damage if dropped.
WARNING! The electrical control of the moveable dust cover must be interlocked
by the normal safety system of the robot cell,
NOTE!
The tool changer shall always be in locked position, also when empty, to avoid
unexpected locking if air pressure is lost.
1.1.2 Explanation of warnings
The warnings in this document are specific to the products in this manual. It is expected that the
user also pay attention to certain notifications from the robot manufacturer and/or the
manufacturers of other components used in the installation.
WARNING!
The warning sign will make you aware that a situation could result in potential
serious injury or damage to equipment.
NOTE!
The note sign will alert you about something important to consider.

8 M8307-1 version 2.4
2 TECHNICAL SPECIFICATIONS
This document describes RSP tool parking systems and its
components. The tool parking systems are designed both for
material handling and spot-welding applications.
The RSP tool parking system is a modular unit, easy to install
with a reliable design and several options, which also can be
ordered as accessories for retrofitting. RSP offers a variety of
tool parking system components that can be combined to
create a storage solution that fits each individual robot
system requirements. This helps the line builder to save time
through the ability to easily combine these modules into
storage solutions tailored for each robot system.
2.1 Tool parking system overview
Single hangers
Product
(standard)
Product
(safety)
Column
height
Weight
Description
Circuit diagram
P8385-100
P8365-100
1.0 m
64 kg
Section 2.2
E0186-056 (section 3.3.1)
P8385-125
P8365-125
1.25 m
69 kg
Section 2.2
E0186-056 (section 3.3.1)
P8385-150
P8365-150
1.5 m
78 kg
Section 2.2
E0186-056 (section 3.3.1)
P8383-100
1.0 m
64 kg
Section 2.4
E0186-056 (section 3.3.1)
P8383-125
1.25 m
69 kg
Section 2.4
E0186-056 (section 3.3.1)
P8383-150
1.5 m
78 kg
Section 2.4
E0186-056 (section 3.3.1)
NOTE! P8365 is prepared for the use of safety signal modules P7501-xxx.
Double hangers
Product
(standard)
Product
(safety)
Column
height
Weight
Description
Circuit diagram
P8386-100
P8366-100
1.0 m
77 kg
Section 2.3
2 x E0186-056 (section 3.3.1)
P8386-125
P8366-125
1.25 m
82 kg
Section 2.3
2 x E0186-056 (section 3.3.1)
P8386-150
P8366-150
1.5 m
91 kg
Section 2.3
2 x E0186-056 (section 3.3.1)
P8384-100
1.0 m
77 kg
Section 2.5
2 x E0186-056 (section 3.3.1)
P8384-125
1.25 m
82 kg
Section 2.5
2 x E0186-056 (section 3.3.1)
P8384-150
1.5 m
91 kg
Section 2.5
2 x E0186-056 (section 3.3.1)
NOTE! P8366 is prepared for the use of safety signal modules P7501-xxx.
2.1.1 Complementary products
Article
Note
3D-models
Available in STEP and Parasolid-format.

M8307-1 version 2.4 9
2.2 Tool parking system single, TPS400-1. Articles: P8365 and P8385
Tool parking system single P8365 and P8385 shall be used together with the tool changers
TC240, TC480, TC720 and corresponding tool attachments. P8365 should be used together with
safety signal modules P7501-xxx. P8385 can be used together with tool in stand sensor
assembly, P8364, and tool present sensor, P8312.
Item
Product number
Description
Pcs
1
P8380-100/125/150
Tool stand column, H=1000/1250/1500 mm
1
2
P8327
Dust cover with pneumatic tilting clamp large
1
3
P8302
Tool hanger
1
4
P8308A
Valve unit for dust cover
1
5
P8370
Mounting kit, tool hanger
1
6
P8369 (P8365 only)
Tool in stand sensor, passive
1
7
P8303A
Tool plate (included but delivered separately)
1

10 M8307-1 version 2.4
2.3 Tool parking system double, TPS400-2. Articles: P8366 och P8386
Tool parking system double P8366 and P8386 shall be used together with the tool changers
TC240, TC480, TC720 and corresponding tool attachments. P8366 should be used together with
safety signal modules P7501-xxx. P8386 can be used together with tool in stand sensors
assembly, P8364, and tool present sensors, P8312.
Item
Product number
Description
Pcs
1
P8380-100/125/150
Tool stand column, H=1000/1250/1500 mm
1
2
P8327
Dust cover with pneumatic tilting clamp large
2
3
P8302
Tool hanger
2
4
P8308A
Valve unit for dust cover
2
5
P8371-08
Extension kit, 80 mm
2
6
P8369 (P8366 only)
Tool in stand sensor, passive
2
7
P8303A
Tool plate (included but delivered separately)
2

M8307-1 version 2.4 11
2.4 Tool parking system single, TPS400-1. Article: P8383
Tool parking system single P8383 shall be used together with the tool changer TC500 and tool
attachment TA500. P8383 can be used together with tool in stand sensor assembly, P8364, and
tool present sensor, P8312.
Item
Product number
Description
Pcs
1
P8380-100/125/150
Tool stand column, H=1000/1250/1500 mm
1
2
P8379
Dust cover with pneumatic tilting clamp small
1
3
P8302
Tool hanger
1
4
P8308A
Valve unit for dust cover
1
5
P8370
Mounting kit, tool hanger
1
6
P8303A
Tool plate (included but delivered separately)
1

12 M8307-1 version 2.4
2.5 Tool parking system single, TPS400-2. Article: P8384
Tool parking system single P8384 shall be used together with the tool changers TC500 and tool
attachments TA500. P8384 can be used together with tool in stand sensors assembly, P8364,
and tool present sensors, P8312.
Item
Product number
Description
Pcs
1
P8380-100/125/150
Tool stand column, H=1000/1250/1500 mm
1
2
P8379
Dust cover with pneumatic tilting clamp small
2
3
P8302
Tool hanger
2
4
P8308A
Valve unit for dust cover
2
5
P8370
Mounting kit, tool hanger
2
6
P8303A
Tool plate (included but delivered separately)
2

M8307-1 version 2.4 13
3 TOOL PARKING SYSTEM COMPONENTS
3.1 Tool stand columns. Article: P8380
The tool stand column P8380 gives together with the tool hanger P8302 and tool plate P8303A a
robust tool parking system for easy tool changing. The tool stand column comes in different
heights and is prepared for mounting of a single or double hanger, dust cover, connection
modules and valve units.
Technical data
Article number
Height (L)
Weight
P8380-100
1000 mm
51 kg
P8380-125
1250 mm
56 kg
P8380-150
1500 mm
65 kg

14 M8307-1 version 2.4
3.2 Dust covers with pneumatic tilting clamp
The options P8327, P8377 and P8379 (dust covers with pneumatic tilting
clamp) shall be mounted on the tool stand column P8380. The dust
covers are used for effectively protecting the tool and tool attachment
when docked on the tool stand. The tilting angle is adjustable within the
range of 10°–135°. The default tilting angle for tool parking system
single is fully open, 135° and the default tilting angle for tool parking
system double is 90°.
Flow control valves, I1315, are installed on both ports to reduce the
tilting clamps opening and closing speed, adjust the proper system/line
speed to ensure a smooth dust cover operation, see sketch to the right.
The function of the integrated LEDs are as follows:
oGreen system current
oRed clamp closed
oYellow clamp open

M8307-1 version 2.4 15
3.2.1 Dust cover with pneumatic tilting clamp, large. Articles: P8327/P8377
Dust cover with pneumatic tilting clamp large P8327 (drawing above) and P8377 should be used
together with tool changers TC240, TC480, TC720 with corresponding tool attachments.
NOTE The dust cover P8377 has a vertical offset of 50 mm and shall be used
when an extended free space under the dust cover is required.
Technical data
Weight
5.1 kg
Electrical signals
Circuit diagram
M12 4-pole A-code male
E0186-056 (section 3.3.1)
24V, 0V, Cover_Closed, Cover_Opened
3.2.2 Dust cover with pneumatic tilting clamp, small. Article: P8379
Dust cover with pneumatic tilting clamp small P8379 should be used together with tool changer
TC500 with tool attachment TA500.
Technical data
Weight
5.1 kg
Electrical signals
Circuit diagram
M12 4-pole A-code male
E0186-056 (section 3.3.1)
24V, 0V, Cover_Closed, Cover_Opened

16 M8307-1 version 2.4
3.3 Valve unit for dust cover. Article: P8308A
A bi-stable 5/2-valve to be mounted on the tool stand column P8380 and used together with
P8327, P8377 or P8379 (dust covers with pneumatic tilting clamps).
Technical data
Weight
0,1 kg
Electrical signals
Circuit diagram
M8 4-pole A-code male
M8 4-pole A-code male
E0186-056 (section 3.3.1)
0V, OpenCover,
0V, CloseCover

M8307-1 version 2.4 17
3.3.1 Circuit diagram E0186-056

18 M8307-1 version 2.4
3.4 Tool hanger. Article: P8302
The tool hanger P8302, mounted on the tool stand column P8380, gives together with tool plate
P8303A a robust tool parking system for easy tool changing. To be mounted using mounting kit
for tool hanger, P8370.
Technical data
Weight
8.3 kg

M8307-1 version 2.4 19
3.5 Load diagram for tool parking system
The diagram shows the load corresponding to a maximum displacement of 0.5 mm of the tool
(including tool attachment) at its point of gravity.
NOTE! The displacement of the docking position for drop off/pick up depends on
the distance from the tool plate to the tool attachment. To minimize the wear of
the tool changer we recommend a docking position tolerance of maximum 1 mm.

20 M8307-1 version 2.4
4 OPTIONS
4.1 Tool plate. Article: P8303A
The tool plate P8303A, mounted on the tool attachment, gives together with tool hanger P8302
and tool stand column P8380 a robust tool parking system for easy tool changing.
NOTE! When used in combination with the safety signal modules P7501-xxx the
tool plate P8303A can be used together with tool-in-stand sensor, P8369, to get a
presence signal for the safety logic.
Technical data
Weight
2.6 kg