RSP TC60 Instruction Manual

Installation and Maintenance
Manual
Tool changers TC60, TC120, TC180
M0627-1
Tool changers | Swivels | Swivels with Tool changers | Grippers | Hose packages | Valve Units | Tool systems

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M0627-1 version 3.3 3
The information in this document is subject to change without prior notice and should not be
regarded as an undertaking from Robot System Products AB. Robot System Products AB
assumes no responsibility for errors that may occur in this document.
Robot System Products AB bears no responsibility for damage that is incurred by the use of this
document, or the software or hardware described in this document.
The document, or parts of it, may not be reproduced or copied without prior permission from
Robot System Products AB. It may neither be imparted to a third party, nor otherwise be used
without authorization. Infringement hereof will be subject to action in accordance with the
applicable laws.
Further copies of this document can be obtained from Robot System Products AB at
current prices.
© Robot System Products AB
Robot Systems Products AB
Isolatorvägen 4
SE–721 37 Västerås
Sweden

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CONTENTS
1 INTRODUCTION......................................................................................................5
1.1 Installation and Maintenance manual .........................................................................5
1.2 Safety.........................................................................................................................6
1.2.1 General...............................................................................................................................6
1.2.2 Explanation of warnings .....................................................................................................6
1.3 Tightening torques......................................................................................................7
1.4 Recommended equipment .........................................................................................7
1.5 Required products......................................................................................................7
2 INSTALLATION.......................................................................................................8
2.1 Installation of tool changer on robot............................................................................8
2.2 Installation of tool attachment to tool ........................................................................10
2.3 Mounting of parking bracket plate.............................................................................11
2.4 Mounting of parking bracket kit.................................................................................12
3 MAINTENANCE AND SERVICE............................................................................13
3.1 Maintenance scheme ...............................................................................................13
3.1.1 Every second week ..........................................................................................................13
3.1.2 Every six-months or 250,000 tool changes......................................................................14
3.1.3 To replace when damaged or worn-out ...........................................................................14
3.2 Specification of maintenance activities.....................................................................15
3.2.1 Visual inspection of tool changer (every 2nd week).........................................................15
3.2.2 Visual inspection and cleaning of tool attachment (every 2nd week) ..............................16
3.2.3 Cleaning and lubrication of TC (every 6th month or 250,000 tool changes).....................18
3.2.4 Cleaning and lubrication of TA (every 6th month or 250,000 tool changes)....................21
4 DISMOUNTING AND REPLACEMENT.................................................................22
4.1 Replacement of tool changer....................................................................................22
4.2 Replacement of tool attachment...............................................................................24
4.3 Replacement of wear parts.......................................................................................26
4.3.1 Replacement of air sealings on TC180............................................................................26
4.3.2 Replacement of air sealings on TC60, TC120 and air module, TC-side..........................27
4.3.3 Replacement of guide pins (P1314) on tool changers.....................................................28
4.3.4 Replacement of spring-loaded signal pins on signal interface, TC-side..........................29
4.3.5 Replacement of signal, servo power, high voltage interface and air module, TC-side....30
4.3.6 Replacement of signal interface/air module, TA-side ......................................................31
4.3.7 Replacement of O-rings on signal interface, TA-side ......................................................32
5 DISPOSAL AND RECYCLING ..............................................................................33

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1 INTRODUCTION
Robot System Products is a front-rank provider of peripheral products for high performance
robot applications. We provide complete tool systems solutions for your robot installations,
aiming to improve your productivity with the most reliable and cost-effective tooling on the
market. Continuously we explore emerging technologies, working with leading edge design.
Robot System Products has a wide range of standard robot peripheral products:
•Tool changers
•Swivels
•Swivel tool changers
•Circular Rotators
•Grippers
•Hose Packages
•Valve units
•Tool systems
•Tool stands
Robot System Products’ tool changers are constructed to maximize the flexibility and reliability
of your robot fleet. Through our patented locking device TrueConnect™ robustness and high
safety are combined with low weight and compactness. With our swivels compressed air, water,
electrical and data signals as well as weld and servo power are transferred to your tools with
robot motion capabilities fully maintained. Our Swivel tool changers unite the TrueConnect™
mechanism with our swivel technology, combining the best out of the two technologies. With
RSPs unique Circular Rotators cables and hoses can be freely selected with high robot flexibility
maintained, and the space requirements reduced. Our integrated Tool systems are delivered as
complete plug-and-play solutions designed for quick and simple installation.
Robot System Products’product lines are available for all major robot brands and come with
complete documentation. 3D-models for simulation are available for download at:
www.rsp.eu.com
1.1 Installation and Maintenance manual
This document describes how the tools changers, TC60, TC120 and TC180, including
corresponding tool attachments and options for transfer of power, signals, water and air are
installed and replaced. In addition, the document describes required maintenance activities,
including inspection, cleaning, lubrication, replacement of wear parts, required tools and
products and disposal and recycling.
The document, Product Description (M0626-1) contains product information, drawings, technical
data, electrical and pneumatic diagrams, safety software function and lists of spare parts.