RTS 862 Instruction manual

TECHNICAL DATA PACKAGE
TDP 3511 / O/N 9300-3511-00
Second Edition
/ October 1989
MODEL 862
SYSTEM
INTERCONNECT
RTS SYSTEMS
1100West Chestnut Street / Burbank, CA 91506 / Phone [phone] / FSCM: 60572

TECHNICAL DATA PACKAGE
Model862System Interconnect
PROPRIETARYNOTICE UNPACKING INFORMATION AND INSPECTION
The information and design disclosed herein were
originated by and are the property of RTS Systems.
RTS Systems reserves all patent, proprietary design,
manufacturing, reproduction, use an sales rights
thereto, and to any article disclosed therein, except to
the extent rights are expresslygranted to others.
Immediately upon receipt of the equipment, inspect
the shipping container and the contents carefully for
any discrepancies or damage. Should there be any,
notify the freight company and the dealer at once.
The shipping Series 4001 IFB System, Model 4001
container should contain the following components:
COPYRIGHTNOTICE OrderingNumber 9000-3062-00
Copyright 1988by RTS Systems, Burbank, California,
USA.
All rights reserved. Reproduction in whole or
in part without written permission from RTS Systems
is prohibited
TECHNICAL DATA PACKAGE, 'ITM3511
Model 862System Interconnect
PrintingHistory
First Edition: December 1983
Second Edition: October 1989
This manual is published by the ~n~ineering
Department of RTS Systems,which is responsible for
its contents.
Written by: StanHubler
Edited by: Sheryl D. Thompson
Address all communication regarding this publication
to:
Director of Engineering
RTSSystems
1100West ChestnutStreet
Burbank,
CA 91506 USA
RTS Systems
Part Number Description
1 9010-3062-00 Model 862System
Interconnect
1 9300-3511-00 TechnicalData Package
RTS Systems,Burbank, CA 91506
/ FSCM: 60572 TDP35111SecondEdition, October 1989
Page
2

TECHNICAL DATA PACKAGE
Model 862System Interconnect
TABLE OF CONTENTS
m
UnpackingInformation ...................................................................................................................................... 2
.................................................................................................................................................
Table Of Contents 3
Warranty .......................................................................................................................................................... 4
..........................................................................................................................................
ShippingInformation 4
SECTION 1: INTRODUCTION
............................................................................................................. 1.1 Introduction & Description .'.... 5
1. 2 Specifications ................................................................................................................................. 6
SECTION 2: PARTS LIST
......................................................................................................................................
2.1 Introduction 6
.............................................................................................................................
2.2 HowToObtainParts 6
2.3 ShippingList. Model 862
....................................................................................................................... 6
2.4 FinalAssembly. Model 862
................................................................................................................. 7
.............................................................................................................................
2.5 Back panelAssembly 7
2.6 Printed CircuitAssembly. Model 862(Upper)
.................................................................................. 8
2.7 Printed CircuitAssembly, Model 862(Lower)
................................................................................... 8
...........................................
2.8 Printed CircuitAssembly. Motherboard. Model 862 ..................... .. 8
2.9 Front Panel. Model862
......................................................................................................................... 9
SECTION 3: LIST OF DRAWINGS
SchematicDiagram. SA/IFB/PGM. Input Board (Upper) Model 862 ................................................... 11
SchematicDiagram. SA/IFB Output Board (Lower). Model 862 .............................................................. 12
Assembly Diagram. P.C. Board. SA/IFB/PGM Inputs (Upper) Board
. Model 862 ............................... 13
Assembly Diagram. P.C. Board. SA/IFB Outputs (Lower) Board . Model862 .................................... 14
SchematicDiagram. Model 862. sheet
1 through 3 .............................................................................. 15-17
...........................................................
Assembly Drawing. P.C.B. Board. SystemInterconnect. Model 862 18
.................................................................
Assembly Drawing. TopAssy. System Interconnect.Model 862 19
RTS Systems. Burbank.
CA 91506 / FSCM: 60572 TDP3511/ Second Edition. October 1989
Page 3

TECHNICAL DATA PACKAGE
Model 862 SystemInterconnect
RTS SYSTEMS' LIMITEDWARRANTY
RETURN SHIPPINGINSTRUCTIONS
The products of RTS Systems, a California
corporation,are warranted to
be free from defects in
materials and workmanship for a period of one year
from the date of sale.
RTS Systems' sole obligation during the warranty
period is to provide, without charge, parts and labor
necessary to remedy covered defects appearing in
products returned prepaid to RTS Systems, 1100
W.
Chestnut Street, Burbank, California, 91506, U.S.A..
This warranty does not cover any defect, malfunction
or failure caused beyond the control of RTS Systems,
including unreasonable or negligent operation, abuse,
accident, failure to follow instructionsin this Manual,
defective or improper associated equipment, attempts
at modification and repair not authorized by RTS
Systems, and shipping damage. Products with their
serial numbers removed or effaced are not covered by
thiswarranty.
To obtain warranty service, follow the procedures
entitled "PROCEDURE FOR RETURNS" and
"SHIPPINGTO MANUFACTURER FOR REPAIR
OR ADJUSTMENT"listedbelow.
This warranty is the sole and exclusive e ress
warrantygiven with respect to RTS Systems' pro
"B ucts.
It is the responsibility of the user to determinebefore
purchase that this product is suitable for the user's
intended purpose.
ANY AND ALL IMPLIED WARRANTIES,
INCLUDING THE IMPLIED WARRANTY OF
MERCHANTABILITY ARE LIMITED TO THE
DURATION OF THIS EXPRESS LIMITED
WARRANTY.
NEITHER RTS SYSTEMS NOR THE DEALER
WHO SELLS RTS SYSTEMS' PRODUCTS IS
LIABLE FOR INCIDENTAL OR
CONSEQUENTIALDAMAGES OF
ANY KIND.
ProcedureFor Returns:
If repair is necessary, contact the dealer where this
unit was purchased.
If repair throughthe dealer is not possible, phone the
RTS Systems Customer Service Department, located
at the factory, as directed below. They
will issue a
Return AuthorizationNumber
DO NOT RETURN ANY EOUIPMENT TO THE
FACTORY WlTHOUT FIRST OBTAINING A
RETURN AUTHORIZATION NUMBER,
Be prepared to provide your company's name,
address, phone number, a person to contact regarding
the repair, the type and quantity of equipment, a
descriptionof the defect, and the serialnumber@).
Questions regarding returns for repair should be
directed to: Customer ServiceDepartment
RTS Systems
1100
W. ChestnutSt.
Burbank,
CA 91506, U.SA.
Telephone: [phone]
Telex: 194855
Telefax: [phone]
SHIPPINGTO MANUFACTURERFOR REPAIR
OR ADJUSTMENT
All shipmentsof RTS Systems, equipmentshould be
pre~aidvia United Parcel Serviceor the best available
shipper. The equipment should be shipped
in the
original packing carton;if that is not available,use any
suitablecontainer that is rigid and of adequatesize. If
a substitute container is used, the equipment should
be wrapped in paper and surrounded with at least
four inches of excelsior or similar shock-absorbing
material. All shipments should be directed to the
attention of the Customer Service Department and
must includethe ReturnAuthorizationNumber.
Upon completion of repairs equipment
will be
returned collectvia United Parcel Service or specified
shipper.
RTS Systems,Burbank, CA 91506
/ FSCM: 60572 TDP3511/ Second Edition, October 1989
Page
4

TECHNICAL DATA PACKAGE
Model 862System Interconnect
SECTION
1: INTRODUCTION
The Model 862 System Interconnect interfaces with
the Model 802 Master Stations and other external
systems, and equipment. Typically, Model802Master
Stations access communications circuits which
include: conference-line and central matrix type
intercom systems, paging systems, telephonelines and
two-wayradios. (seedrawingAS3062).
The Model 862 System Interconnect enables the
connection of up to twelve Model 802 type intercom
channels; and up to twelve standard 'TW" intercom
system channels. The Model
802 Master Stations
plug into the Model 862 System Interconnect at 51
-
J4 inclusive. The Model 862 converts the twelve
Master Station type channels (two-wire, balanced,
dry) to twelve
"TW" type channels (two-wire,
unbalanced, 'wet
= with dc) by using transformerand
capacitive coupling. The
"TW" circuits are accessed
on rear panel mounted Cpin XLR type connectors:
55 (channels
1, 2, 3) , 56 (channels 4, 5, 6) , 57
(channels7, 8,9) and 58 (channels 10,
11, 12). These
circuits are directly plug-in compatiblewith standard
"TW" intercom lines. The "TW" System power supply
(ies) terminate the Master Stationtype channels. If a
Master Station type channel does not interface to a
"TW"system power supply, a proper termination must
be added. This termination consists of a
200 ohm
resistor and a 10 microfarad capacitor connected in
series. The resistor-capacitor combination is
connected on the unbalanced connector from the
channel pin (to be terminated) to the common pin.
Associated with each Master Station channel is a
"keying"logic type signalwhich operates a relay in the
Model 862 System Interconnect. There are twelve
such logic signals and they are originated by pressing
a Model 802 'Talk" button. Each of the twelve relays
has a set of single pole double throw contacts
available on one of two rear panel mounted 25-pin
"Dn type connectors (521, 522). The relay contacts
may be used for control, signalling,or audio switching
functions.
The relaysfor channels7 though 12have an
additionalset of audiocontactswhich are accessed on
six femaleXLR-3type input connectors(J9
- 514
inclusive). These circuits are line-level transformer-
balanced and can be used for simple Studio
Announce, Slate Microphone, IFB (Interrupted
FeedBack or program interrupt), and/or similar
functions. (These functions will be common to all
Model 802 Master Stations in the system when they
are equipped with the "TalkOption"). A transformer
balanced, program input (523, AUX PGM IN #2) on
the Model 862 accepts a line level audio signal. This
common program monitoring signal is disrupted to
the "Auxiliary Program Input #2" on all the Model
802 Master Station in the system.
AdditionalDetails
If more than four Model 802 Master Stations LINE
CONNECTORS are to be connected to the Model
862System Interconnect,use (a) Model 4025A
1 x 4
Splitter Assembly (s) to parallel the add@onal
incoming cables from the Models 802's. The Model
4025A may be plugged into either the Model 862 or
another Model 4025A. Each Model
802 LINE
CONNECTOR contains
12 balanced audio pairs for
channels
1 through 12. 12keying limes, 12keying line
returns and
1 audio program pair (AUX PGM IN
#2).
Functional Details
of SA/IFB Feature
Normally, in a non-keyed condition, the relays
connect the input female XLR-3 connectors to the
output male XLR-3 connectors. When a talk circuit
key of a given channel is activated, the relay
disconnects the input female XLR-3 connector and
connects the output male connector to that channel's
talk audio from the Mode1
802. For example, a single
IF3 channel fed audio from channel
7, also, fed
program audio into 59 should connect a power
amplifier with speaker to J15. When the channel
7
talk button on any Model 802 is pressed, the program
signal is interrupted and audio from that Model 802
will be fed to the power amplifier. When the talk
button is released, the original program signal is
restored.
RTS Systems,Burbank,
CA 91506 / FSCM: 60572 TDP3511/ SecondEdition, October 1989
Page
5

1.2 SPECIFICATIONS
Color:
Weight:
Dimensions:
Inputs
Program Input
Level:
Power, Nominal:
Outputs
Relay Contacts:
TECHNICALDATA PACKAGE
Model
862 System Interconnect
Gray, Federal Standard595A
Color
#26492
11 pounds (5 kilograms)
3.5 inches(89 millimeters) high
19.0 inches
(483 millimeters) wide
14.4 inches (363 millimeters) deep
0
10dBu into 600 to 2000 ohms, balanced/floating
1201240volts ac rms at
20 volt-amperes
1 amp,24 volts dc maximum
0.5 amp, 110volts acmaximum
SECTION
2: PARTS LIST
2.1 Introduction
Thissection containsparts listsand instructionsfor ordering replacement parts. The parts are divided intofive
sections: shiplit,final assembly,back panel assembly, front panel and printed circuitboard. Following the
description of a part number is the manufacturer and the manufacturer's part number.
2.2 How To Obtain Parts
RTS Systems
1100
W. ChestnutStreet
Burbank,
CA 91506
[phone]
23 ShippingList, Model 862
1 862 System Interconnect
1 Technical Data Package
RTS Part Number
RTS Systems, Burbank,
CA 91506 / ESCM: 60572 TDP3511/ Second Edition, October 1989
Page
6

TECHNICAL DATA PACKAGE
Model 862System Interconnect
I)
2.4 Final Assembly,Model 862 -- 9010-3062-00
Spacer,Hex 6-32x318" HH Smith 4304
Spacer,Hex 6-32x318" THD
Washer,Lock #6 Int'l Tooth, ZincPlated
Screw,6-32x 114"Phi, Pan Hd, Ylw Cad
Screw, 8-32x 112"Flat, Phil 82Deg Blk
ThermalCutoutWion, 9700K51-11
Connector,Female Pin Molex 02-09-1118
Connector,4Pin Female Molex 09-50-3041
Connector,Pin Crimpterm Molex 08-50-0108
Connector,3Pin FemaleMolex 09-50-3031
Recpt. No Mtg Ears Molex 19-09-1039
Connector, 14Pin Femalew/ s.r. Berg 66900-014
Connector,26 Pin Female
3M 3399-6026
Ribbon Cable50 Cond Spectra8431352801050
I
25 Back Panel Assembly, Model 862 -- 9020-3888-00
Description
Standoff,6-32x
1 5/16" Amatom 8166-A-17-0632
Pop Rivet Dome Head Whitson SSD 4.2
.
Cable MTG CradlePanduit TMlS4
Hex, Jack Screw,9/16" ElecHardwareRA-47-50-7
Jack Socket,318" Raf 4750-4
Washer,Lock #6 Int'l Tooth, Zinc Plated
Washer, Flat
#6 Nylon Smith 2515
Nut, Hex Kep
4-40 Cad Plated
Screw4-40 x318" 100de., Fl Hd, C/R, Br Wh Zinc
Screw, 4-40 x1/2"Pan Hd, Phl, Ye1 Cad
Thumbscrew6-32x
1/2' Smith 2366
Screw, 6-32x 114"Phil, Pan Hd, Ylw Cad
Connector,50 Pin Female
3M 3565-1000
Connector,25 Pin "D" Female
3M 8325-6000
Jack, 3 Cond Male Calrad 30-452
Connector,4Pin Female CannonAXR 4-31
Power Cord 6" Grey Belden 17237
StrainRelief Heyco 1137
CableTie Panduit PLT2M
Fuse, 114Amp Slo-Blo, Littlefuse313.250
Fuse CarrierSchurter Fek 031.1666
Fuse Holder Body SchurterPCC 031.1653
Rubber, Adhesive Back 1"x5/16"
RTS Part Number
RTS Part Number
1001-0139-00
1002-0006-00
1005-0046-00
1005-0092-00
1005-0193-00
1006-0006-00
1006-0019-00
1007-0001-00
1008-4012-00
1008-4025-00
1008-6002-00
1008-6038-00
2008-0013-00
'2008-0040-00
2013-0015-00
2018-0001-02
2504-0004-00
2509-1137-00
2516-0008-00
2801-0001-00
2802-0002-00
2802-0003-00
4501-0067-00
RTS Systems,Burbank, CA 91506
/ FSCM: 60572 TDP3511/ Second Edition, October 1989
Page 7

TECHNICALDATA PACKAGE
Model 862System Interconnect
2.6 Printed CircuitAssembly, Model 862 (Upper) -- 9030-3365-00
QQ, Description, RTSPart Number
7 Connector,3 Pin Female PC
MT Neutrik NC3FD-H
1
Header, 14Pin, DL Row Str, Berg 65611-414
19 Header,72Pin Berg 65611-472
2.7 Printed CircuitAssembly, Model 862 (Lower) -- 9030-3366-00
Q@, Descriptio~ PTS Part Number:
6 Connector, 3 Pin Male PC MT Neutrik NC3MD-H
1
Header, 14Pin, DLRow Str, Berg 65611-414
Header, 72Pin Berg65611-472
2.8 Printed CircuitAssembly, Motherboard, Model 862- 9030-3399-00
QQ, Description RTS Part Numk
Res. CF
1 ohm 2w 5%
Res. CF10Kohm 1/4w 5%
Res. CF1M ohm 1/4w 5%
Res. CF620 ohm 1/2w 5%
Res. MF1.SK ohm 1/4w 1%
Res. MF243 ohm 1/4w 1%
Res. Ntwk 22K Sip8 Pos Bourns 4308R-101-223
Cap, .Oluf/lKv C.D., Disc Radial
Cap. Mono .luf/5&
.1 Spacing, 1"Length
Cap, Elec 10uf/5& hial
Cap, Elec 12uf/5&
AX 20% Non Polarized
Cap, Elec lOuf/l6v radial
Cap, Elec 100uf/16v radial
Cap, Elec2200uf/35v Max
- 314" ODx 1 112"H
Cap, .Ol/SKv Cer 1400~Murata DE7150FZ103PVAl
Diode, 11DQ04
1 Amp, 40V
Diode, IN4004
1 Amp, 400V
I.C. MC1416PMotorola Sub= 1603-0075-00
LC., 74C04 National
Voltage Regulator,National LM317MP
Relay, 1%Form Omron G2VN-234P-USDC12-OEI
L.E.D. GreenOshino OLG-147
Switch,Slide,DPDTSwitchcraft 11A-1101A
I.C. Socket, 14Pin Burndy DIL14P-108
LC. Socket, 16Pin Burndy DILl6P-108
Connector,3 Pin Wafer Molex26-51-0032
Connector,4 Pin Wafer Molex 09-65-1041
Connector,3 Pin Molex 15-31-1036
RTS Systems,Burbank,
CA 91506 / FSCM: 60572 TDP3511/ SecondEdition, October 1989
Page 8

TECHNICAL DATA PACKAGE
Model 862 System Interconnect
28 Printed Circuit Assembly, 862 Motherboard
-- 9030-3399-00 (continued)
1 Transformer EWC LP-20-600-B8
25 Transformer,Audio BournsLM9003
Wire, 20 Awg Buss
1 Fuse, 1 Amp Slo-Blo, Littlefuse313001
2 Fuse Clip P.C. Littlefuse 102071
2 Header, 14Pin, DL Row Str,berg 65611-414
Header, 72Pin Berg65611-472
4 Header, 26 Pin,
DL, Row Str, Berg65611-426
Header, 72Pin Berg65611-472
2.9 Front Panel, Model 862
-- 9070-3145-00
Q& Description
19 Extrusion, Front panel w/Grrove 11.25"
x 3 1/2
2 Siderail, FAB Per Dwg 1835-4
28
Extrusion, SidePanel 10" x 3 1/2"
1 Cover, TopModel 862, FAB Per Dwg 3144-1 .
1
Cover, Bottom Model 862, FAB Per Dwg 3144-2
RTS Part Number
RTS Part Number
RTSSystems,Burbank, CA 91506
/ FSCM: 60572 TDP3511/ Second Edition, October 1989
Page 9

TECHNICAL DATA PACKAGE
Model 862SystemInterconnect
SECTION 3: LISTOF DRAWINGS
RTS Svstem~
Document
Number
SchematicDiagram, SA/IFB/PGM, Input Board (Upper)Model862 ..................................... 11
SchematicDiagram,SA/IFB Output Board (Lower), Model862 .............................................. 12
Assembly Diagram, P.C. Board, SA/IFB/PGM Inputs (Upper) Board
- Model862 .............. 13
AssemblyDiagram,P.C. Board, SA/IFB Outputs (Lower) Board
- Model 862 ....................... 14
SchematicDiagram,Model862, sheet
1 through3 ................................................. ............ 15-17
Assembly Drawing, P.C.B. Board, System Interconnect,Model862
...................................... 18
Assembly Drawing,TopAssy, System Interconnect, Model 862
......................................... . 19
RTS Systems,Burbank, CA 91506
/ FSCM: 60572 TDP3511/ SecondEdition, October 1989
Page 10

TECHNICAL DATA PACKAGE
Model 862System Interconnect
RTS Systems,Burbank,
CA 91506 / FSCM: 60572 TDP3511/ Second Edition, October 1989
Page 11

TECHNICAL DATA PACKAGE
Model 862 SystemInterconnect
TO JI &T
LIST USW: CZ, JZO
NOT USED : JZ- JIA
RTS Systems, Burbank, CA 91506 / FSCM: 60572 TDP3511/ SecondEdition, October 1989
Page 12

TECHNICAL DATA PACKAGE
Model 862 System Interconnect
EOR SEPARATE L\5T OF PWS SEE PL33b5
RTS Systems, Burbank, CA 91506 / FSCM: 60572 TDP3511/ Second Edition, October 1989
Page
13

TECHNICAL DATA PACKAGE
Model 862 SystemInterconnect
-
- - -
." -
I
I I I
FOR SEPARATE L\3T OF PARTS SEE PL3366
0- ,-"
--"..-
""--
I 800 =\ES I RTS SYSTEMS -mu-
RTS Systems, Burbank, CA 91506 / FSCM: 60572 TJlP3511/ Second Edition,October 1989
Page 14

I
REVISIONS
ZON. I ..v I mllCRCTH)W
I DATE 1 APPROVED
roP VIEW
RELAY
&?&
NO. N.O.
Page 15

/
TO / FROM
MODEL 802
MASTER STATIONS
\
I
REVlWNS
TO/FROM
MODEL 802
MASTER STATIONS
INTERCONNECT
TO TW INTERCOM SYSTEM
POWER SUPPLY
CH. 7,8,9
ZONS
POWER SUPPLY
CH. 10111,12
I A I SEE SHEET ONE 161-31-841 _-
DATE
COM J
APPROVED
REV.
CH 7-12
IFB AUDIO
INPUTS
IXffiRWlIDN
.-..) % INPUT
CH 7
J 15
CH 8
J 16
CH 9
'I7
CH 7-12
> IFB SA
OUTPUTS
CH 10
J I8
CH II
J 19
CH I2
JZO
/
RELAY CONTACTS
, FOR OPTIONAL
CUSTOMER USE
(CH. 7-12 ACTIVATED)
.mx+
P
APPROVALS
--
OAlE
YATEAIAL ORAWN
R. PEKSON 04-31-64 SCHEMATIC DIAGRAM
MODEL 8G2
CHECKED
FlYSH
ISSUED
W€ FSCY NO. WO. NO. REV.
--
DO NOT SCALE DRAWlMG
D I 60572 ( SD3399
I
A

I
T2b C14V
PANEL
J24 P38 J38
LAST USED :
NOT USED :
Page 17

NOTES: (UNLESS OTHERWISE SEC\F\ED)
I SOLDER ITEM 32 W PARTS LIST # 9010-3062-00 AT
LOCATDM 5WWK USE TIfHM4L BOND,, 4002'-05/-OO
To GLUE /TEM 32 ONTO RANSFURMER fT2L)
SEE NOTE 2 OF DW6 AS3062 . NOT TO BE /AISrALLED
AT Tff/S
LEVEL.
INSTALL TWO GO/ICF/ZKV) CAPS IN PLACE
OF DUA L CAP /C53 ) . CAPS SHARE THE
MIDDLE PAD.
FOR SEPARATE. PARTS L\ST SEE PL3399
UNLESS O(WWSKW(S O~IIERWISE ARE I INCHES SPECIFIED
TOLERAWESARE RTS SYSTEMS BURBANK. CALIFORNIA
FRACIYHIS (NCIUALS AMLEI
XX. .
UK .
P
YAIERIAL
PC.80 ASSY~~YSTEM
. SEE ~~3349 INTERCONNECT-MODEL 8G2
I I I
CHECKED
1

INSTALL /TEM
32 ON P.C.B. I/TEM 5) . SEE NOTE /
OF DWG AS3399 FOR PROPER LOCAT/ON OF
USE IN CO~JUNI:T/ON W/T/I DWG'S WD 34/4 & WD 33 79
Page 19