Ryobi BGH616 Quick setup guide

RYOBI
BENCH GRINDER
MODEL NO. BGH616
REPAIR SHEET

Figure A
RYOBI BENCH GRINDER – MODEL NUMBER BGH616
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1
2
3
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5
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7
50
32
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47 191817
461514
49 11 12 13
51
141520
17 1819 16
2122 23 24
2325 26
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45 4423
43 2322 21
41
2921
292130
31 32153536
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3
37
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29
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42 52
2129
48
36 35
40 1532 31
SEE
FIGURE C
SEE
FIGURE D

RYOBI BENCH GRINDER – MODEL NUMBER BGH616
3
KEY PART
NO. NUMBER DESCRIPTION QTY
PARTS LIST (FIGURE A)
* STANDARD HARDWARE ITEM – MAY BE PURCHASED LOCALLY
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
BENCH GRINDER or when ordering repair parts.
KEY PART
NO. NUMBER DESCRIPTION QTY
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or
electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service
Center. For the service center nearest you call 1-800-525-2579.
1 089150100001 COOLANT TRAY............................................ 1
2089150100704 COOLANT TRAY BASE ASSEMBLY.............. 1
3602003 * PHILLIPS SCREW (M4 X 8 mm) .................... 8
4601711 LOCK WASHER (4 mm)................................. 2
5601610 WASHER (4 mm)............................................ 6
6 605601 CAPACITOR SUPPORT................................. 1
7 602401 HEX NUT (M8)................................................ 1
8 602601 TOOTHED LOCK WASHER (4 mm)............... 1
9603201 CAPACITOR (8uF/300V) ................................ 1
10 089150100002 RUBBER FOOT.............................................. 4
11 605101 SWITCH PLATE ............................................. 1
12 604704 * PHILLIPS SCREW (M5 X 8 mm) .................... 2
13 602101 SWITCH ......................................................... 1
14 089150100801 WORK REST LOCK KNOB (M6 X 17 mm)....... 2
15 601204 WASHER (6 mm)............................................ 4
16 089150100803 RIGHT WORK REST ...................................... 1
17 089150100003 WORK REST LOCK NUT (M5)....................... 2
18 089150100004 TOOTHED LOCK WASHER........................... 2
19 602704 BIG WASHER (5 mm)..................................... 2
20 089150100802 RIGHT MOVEABLE WORK REST.................. 1
21 600212 LOCK WASHER (5 mm)............................... 10
22 600112 * PHILLIPS SCREW (M5 X 10 mm) .................. 6
23 602904 WHEEL FLANGE............................................ 4
24 603601 WHEEL (36#, 150 X 20 X 12.7 mm) ............... 1
25 605001 HEX NUT (M12 X 1 mm) ................................ 1
26 089150100005 RIGHT WHEEL GUARD COVER.................... 1
27 089150100006 CARRRIAGE BOLT (M5 X 51 mm) ................. 2
28 089150100007 * PAN HD SCREW (M5 X 48 mm)..................... 4
29 600506 HEX NUT (M5)................................................ 4
30 089150100008 RIGHT SPARK DEFLECTOR.......................... 1
31 089150100009 EYE SHIELD BRKT
LOCK KNOB (M6 X 30 mm)........................... 2
32 601104 LOCK WASHER (6 mm)................................. 4
33 089150100804 PLAIN EYE SHIELD MOUNTING POLE......... 1
34 089150100805 EYE SHIELD ASSEMBLY............................... 1
35 089150100806 EYE SHIELD LOCK KNOB (M5 X 15 mm)........ 2
36 600306 WASHER (5 mm)............................................ 2
37 602201 CORD CLIP.................................................... 3
38 602301 CORD & PLUG............................................... 1
39 089150100010 POWER CORD FIXING BOARD..................... 1
40 089150100807 MAGNIFIED EYE SHIELD MTG. POLE.......... 1
41 089150100808 MAGNIFIED EYE SHIELD ASSEMBLY .......... 1
42 089150100011 LEFT SPARK DEFLECTOR ............................ 1
43 606001 WHEEL (60#, 150 X 20 X 12.7 mm) ............... 1
44 602801 HEX NUT LEFT HAND (M12) ......................... 1
45 089150100012 LEFT WHEEL COVER .................................... 1
46 089150100810 LEFT MOVEABLE WORK REST .................... 1
47 089150100809 LEFT WORK REST......................................... 1
48 601901 CORD BUSHING ........................................... 1
49 089150100016 BASE (HT 150) ............................................... 1
50 605202 * PHILLIPS SCREW (M6 X 20 mm) .................. 2
51 089150100901 LOGO & DATA LABEL.................................... 1
52 089150100701 MOTOR ASSEMBLY (SEE FIGURE B)........... 1
53 089150100902 BULB WATTAGE LABEL-LH (NOT SHOWN) .. 1
54 089150100903 BULB WATTAGE LABEL-RH (NOT SHOWN) ..1
983000626 OPERATOR’S MANUAL (NOT SHOWN)
983000626R REPAIR SHEET (REV:02)
1-18-08

1
Figure B
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3 4
5
6
7
5
3
8
9
10
RYOBI BENCH GRINDER – MODEL NUMBER BGH616
4

RYOBI BENCH GRINDER – MODEL NUMBER BGH616
5
KEY PART
NO. NUMBER DESCRIPTION QTY
PARTS LIST (FIGURE B)
* STANDARD HARDWARE ITEM – MAY BE PURCHASED LOCALLY
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
BENCH GRINDER or when ordering repair parts.
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or
electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service
Center. For the service center nearest you call 1-800-525-2579.
1 604104 * PHILLIPS SCREW (M4 X 118 mm)............................................................................ 4
2 601610 WASHER (4 mm) ....................................................................................................... 4
3 089150100013 END CAPS (ADC12) .................................................................................................. 2
4 603001 WAVE WASHER (D35) ............................................................................................... 1
5 603101 BALL BEARING ......................................................................................................... 2
6 089150100014 STATOR ..................................................................................................................... 1
7 089150100015 ROTOR ...................................................................................................................... 1
8 601711 LOCK WASHER (4 mm)............................................................................................. 4
9 601808 HEX NUT (M4) ........................................................................................................... 4
10 604502 SPECIAL NUT............................................................................................................ 2

Figure C
RYOBI BENCH GRINDER – MODEL NUMBER BGH616
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10
9
3
11
1
5
8
7
6
4
1
2
1

RYOBI BENCH GRINDER – MODEL NUMBER BGH616
7
* STANDARD HARDWARE ITEM – MAY BE PURCHASED LOCALLY
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
BENCH GRINDER or when ordering repair parts.
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or
electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service
Center. For the service center nearest you call 1-800-525-2579.
KEY PART
NO. NUMBER DESCRIPTION QTY
PARTS LIST (FIGURE C)
1 089150100024 * PAN HD SCREW (M4 X 6 mm)...................................................................................6
2 089150100018 LAMP CORD PRESSURE PLATE ..............................................................................1
3 089150100019 LAMP BASE...............................................................................................................1
4 089150100020 LAMP SOCKET FIXING NUT .....................................................................................1
5 089150100021 LAMP CORD FIXING PLATE......................................................................................1
6 601504 * PHILLIPS SCREW (M4 X 10 mm) ..............................................................................2
7 089150100022 * PAN HD SCREW (M4 X 30 mm).................................................................................2
8 089150100023 LAMP COVER............................................................................................................1
9 089150100025 LAMP SOCKET W/CORD..........................................................................................1
10 089150100026 BULB (12V/10W)........................................................................................................1
11 089150100027 LEFT WHEEL GUARD................................................................................................1

Figure D
RYOBI BENCH GRINDER – MODEL NUMBER BGH616
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10
9
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11
1
5
8
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6
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1
2
1

RYOBI BENCH GRINDER – MODEL NUMBER BGH616
9
* STANDARD HARDWARE ITEM – MAY BE PURCHASED LOCALLY
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
BENCH GRINDER or when ordering repair parts.
WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or
electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service
Center. For the service center nearest you call 1-800-525-2579.
KEY PART
NO. NUMBER DESCRIPTION QTY
PARTS LIST (FIGURE D)
1 089150100024 * PAN HD SCREW (M4 X 6 mm)...................................................................................6
2 089150100018 LAMP CORD PRESSURE PLATE...............................................................................1
3 089150100019 LAMP BASE ...............................................................................................................1
4 089150100020 LAMP SOCKET FIXING NUT .....................................................................................1
5 089150100021 LAMP CORD FIXING PLATE ......................................................................................1
6 601504 * PHILLIPS SCREW (M4 X 10 mm)...............................................................................2
7 089150100022 * PAN HD SCREW (M4 X 30 mm).................................................................................2
8 089150100023 LAMP COVER ............................................................................................................1
9 089150100025 LAMP SOCKET W/CORD ..........................................................................................1
10 089150100026 BULB (12V/10W) ........................................................................................................1
11 089150100028 RIGHT WHEEL GUARD..............................................................................................1