Ryobi RRS1200 User manual

ORIGINAL INSTRUCTIONS
Reciprocating Saw
RRS1200

Important!
It is essential that you read the instructions in this manual before assembling,
operating, and maintaining the product.
Subject to technical modification.

Safety, performance, and dependability have been given
top priority in the design of your reciprocating saw.
INTENDED USE
The reciprocating saw is intended to be used only by
adults who have read and understood the instructions and
warnings in this manual and can be considered responsible
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reciprocating saw is designed to cut wood, plastic, drywall
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table. The reciprocating saw is designed for handheld
use; it is not to be mounted onto a workbench unless
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manufacturer of the product.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure
to follow the warnings and instructions may result in
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Save all warnings and instructions for future reference.
The term “power tool’’ in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1. WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adaptor plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
e. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
f. If operating power tools in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools
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b. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
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c. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your
finger on the switch or energising power tools that
have the switch on invites accidents.
d. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
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e. Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. /RRVHFORWKHVMHZHOOHU\
or long hair can be caught in moving parts.
g. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct
power tool for your application. The correct
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for which it was designed.
b. Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
c. Disconnect the plug from the power source and/
or the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
d. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are dangerous
in the hands of untrained users.
e. Maintain power tools. Check for misalignment
1

or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits
etc., in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
5. SERVICE
a. Have your power tool serviced by a qualified
repairpersonusingonlyidenticalmanufacturer’s
replacement parts. This will ensure that the safety
of the power tool is maintained.
RECIPROCATING SAW SAFETY WARNINGS
ŶHold power tool by insulated gripping surfaces,
when performing an operation where the cutting
accessory may contact hidden wiring or its own
cord. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live” and
could give the operator an electric shock.
ŶProtect your lungs. Wear a dust mask if operation is
dusty.
RESIDUAL RISKS
Even when the reciprocating saw is used as prescribed, it is
still impossible to completely eliminate certain residual risk
factors. The following hazards may arise and the operator
should pay special attention to avoid the following:
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–Use the lowest speed setting which achieves the
task. Limit exposure. See risk reduction.
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–Wear eye protection at all times. Wear appropriate
dust mask with suitable filters that can protect
against particles from the material being worked on.
Do not eat, drink, or smoke in the work area. Ensure
adequate ventilation.
ŶElectric shock
–The blade may contact hidden wiring causing
parts of the product to become live. Always hold
the product by the designated handles and take
care when blind cutting into walls and floors where
cables may be hidden.
NOTE: When working on walls, ceilings, or floors, take
care to avoid electric cables and gas or water pipes.
The product must be operated with both hands.
Ŷ,QMXU\IURPFRQWDFWZLWKWKHFXWWLQJEODGH
–The blades are very sharp and will become hot
during use. Wear gloves when changing blades.
Keep hands away from the cutting area at all times.
Clamp the workpiece whenever possible.
Ŷ,QMXU\FDXVHGE\QRLVH
–Prolonged exposure to noise will increase the risk
of hearing damage, and the effects are cumulative.
When using power tools for any extended period of
time, wear hearing protection.
RISK REDUCTION
It has been reported that vibrations from handheld tools
may contribute to a condition called Raynaud’s Syndrome
in certain individuals. Symptoms may include tingling,
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upon exposure to cold. Hereditary factors, exposure to
cold and dampness, diet, smoking, and work practices
are all thought to contribute to the development of these
symptoms. There are measures that can be taken by the
operator to possibly reduce the effects of vibration:
ŶKeep your body warm in cold weather. When operating
the product, wear gloves to keep the hands and wrists
warm. ,WLVUHSRUWHGWKDWFROGZHDWKHULVDPDMRUIDFWRU
contributing to Raynaud’s Syndrome.
ŶAfter each period of operation, exercise to increase
blood circulation.
ŶTake frequent work breaks. Limit the amount of
exposure per day.
If you experience any of the symptoms of this condition,
immediately discontinue use and see your doctor about
these symptoms.
WARNING
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of a tool. When using any tool for prolonged periods,
ensure you take regular breaks.
KNOW YOUR PRODUCT
See page 6.
1. Blade
2. Shoe assembly
3. Toolless blade change system
4. Switch trigger
5. Cord retainer
OPERATION
ADJUSTING THE SHOE ASSEMBLY
ŶThe product has a shoe assembly that pivots up and
down in both directions to ensure the shoe is flat
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shoe also slides in and out, which allows for the use of
the blade teeth at different positions on the blade.
ŶPress the saw blade into the saw blade holder up to the
stop. Make sure that the saw blade is fixed securely.
OPERATION TIPS
You may cut metals such as sheet steel, pipe steel rods,
aluminum, brass, and copper with the product.
2

WARNING
Be careful not to twist or bend the saw blade.
ŶDo not force the product.
ŶUse cutting oil when cutting soft metals and steel.
Cutting oil also keeps the blades cool, increases cutting
action, and prolongs blade life.
ŶNever use gasoline since normal sparking of motor
could ignite fumes.
ŶClamp the workpiece firmly and cut close to the
clamping point to eliminate any vibration of the work.
When cutting conduit pipe or angle iron, secure the
workpiece with a vise, if possible, and cut close to the
vise. To cut a thin-sheet material, place the material
between two hardboards or plywood and clamp the
layers to eliminate vibration and material tearing.
ŶAlways keep firm pressure on the base to hold it
securely against the workpiece.
ŶDo not use cracked or distorted saw blades. Do not use
saw blades that are damaged or deformed.
WARNING
Dust from certain paints, coatings, and materials may
cause irritation or allergic reactions. Dust from wood
such as oak, beech, MDF, and others are carcinogenic.
Materials containing asbestos should only be worked on
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WARNING
Always wear safety goggles or safety glasses with
side shields when operating the product. Failure to do
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MAINTENANCE
WARNING
The product should never be connected to a power
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cleaning, performing maintenance, or when the product
is not in use. Disconnecting the product will prevent
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WARNING
When servicing, use only original manufacturer’s
replacement parts. Use of any other parts may create a
hazard or cause product damage.
WARNING
For greater safety and reliability, all repairs should be
performed by an authorised Ryobi service centre.
WARNING
Always wear safety goggles or safety glasses with
side shields when operating the product. Failure to do
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If the power supply cord is damaged, it must be replaced
only by the manufacturer or by an authorised service centre
to avoid a safety hazard. Contact authorised service centre.
When changing the saw blade, ensure that the saw blade
holder is free of material residue, such as wood or metal
shavings.
GENERAL
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to various types of commercial
solvents and may be damaged by their use. Use clean
cloths to remove dirt, carbon dust, etc.
WARNING
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based products, and penetrating oils, come in contact
with plastic parts. They contain chemicals that can
damage, weaken, or destroy plastic.
(OHFWULFDO WRROV XVHG RQ ¿EHUJODVV PDWHULDO ZDOOERDUG
VSDFNOLQJFRPSRXQGVRUSODVWHUDUHVXEMHFWWRDFFHOHUDWHG
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chips and grindings are highly abrasive to bearings,
brushes, and commutators. We do not recommend using
the product for extended periods of time on these types
of materials.
WARNING
Do not use compressed air to blow dust from the product.
This practice is dangerous and can cause dirt and grit to
EHEODVWHGLQWRVRPHRQH¶VH\HVFDXVLQJLQMXU\
LUBRICATION
All of the bearings in the product are lubricated with a
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the product under normal operating conditions. Therefore,
no further lubrication is required.
ENVIRONMENTAL PROTECTION
Recycle raw materials instead of disposing
of as waste. The machine, accessories, and
packaging should be sorted for environment-
friendly recycling.
SYMBOLS ON THE PRODUCT
Safety Alert
VVolts
3

Hz Hertz
Alternating current
WWatts
noNo-load speed
PLQʚï Revolutions or reciprocations per minute
CE Conformity
EurAsian Conformity Mark
Ukrainian mark of conformity
Class II tool
Double insulation
Please read the instructions carefully before
starting the product.
Waste electrical products should not be
disposed of with household waste. Please
recycle where facilities exist. Check with your
local authority or retailer for recycling advice.
SYMBOLS IN THIS MANUAL
Connect to the power supply.
Disconnect from the power supply.
Parts or accessories sold separately
Waste electrical products should not
be disposed of with household waste.
Please recycle where facilities exist.
Speed, minimum
Speed, maximum
Wood
Plastic
Metal
DANGER: Sharp blade
Wear non-slip, heavy duty gloves
Note
Warning
The following signal words and meanings are intended to
explain the levels of risk associated with this product:
DANGER
Indicates an imminently hazardous situation, which, if not
DYRLGHGZLOOUHVXOWLQGHDWKRUVHULRXVLQMXU\
WARNING
Indicates a potentially hazardous situation, which, if not
DYRLGHGFRXOGUHVXOWLQGHDWKRUVHULRXVLQMXU\
CAUTION
Indicates a potentially hazardous situation, which, if not
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CAUTION
(Without Safety Alert Symbol) Indicates a situation that
may result in property damage.
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PRODUCT SPECIFICATIONS
Reciprocating saw
Model RRS1200
Voltage 220 - 240 V 50 Hz
Input 1200 W
Strokes per minute 0 - 3,000 min-1
Length of stroke PP´
Weight
$FFRUGLQJWR(37$3URFHGXUH
3.45 kg
0HDVXUHGVRXQGYDOXHVGHWHUPLQHGDFFRUGLQJWR(1
A-weighted sound pressure level LpA = 92.0 dB(A)
Uncertainty K 3 dB
A-weighted sound power level LWA = 103.0 dB(A)
Uncertainty K 3 dB
Wear ear protectors.
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Vibration emission level:
Cutting board ah,B PVð
Uncertainty K PVð
Cutting wooden beam ah,WB =PVð
Uncertainty K PVð
Replacement parts
´FP:RRGFXWWLQJVDZEODGH´FP6WHHOFXWWLQJVDZEODGH&DUELGHVWHHO
cutting aluminum saw blade 5$.5%
Hexagon key#5, 5 mm NA
VIBRATION LEVEL
WARNING
The vibration emission level given in this information sheet has been measured in accordance with a standardised test
JLYHQLQ(1DQGPD\EHXVHGWRFRPSDUHRQHWRROZLWKDQRWKHU,WPD\EHXVHGIRUDSUHOLPLQDU\DVVHVVPHQWRI
exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used
for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may
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An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or
ZKHQLWLVUXQQLQJEXWQRWDFWXDOO\GRLQJWKHMRE7KLVPD\VLJQL¿FDQWO\UHGXFHWKHH[SRVXUHOHYHORYHUWKHWRWDOZRUNLQJ
period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool
and the accessories, keep the hands warm, organisation of work patterns.

GUARANTEE
In addition to any statutory rights resulting from the purchase, this product is covered by a guarantee as stated below.
1. The guarantee period is 24 months for consumers and commences on the date when the product was purchased.
This date has to be documented by an invoice or other proof of purchase. The product is designed and dedicated to
consumer and private use only. So there is no guarantee provided in case of professional or commercial use.
2. There is, in some cases (i.e. promotion, range of tools), a possibility to extend the warranty period over the period
described above using the registration on the www.ryobitools.eu website. The eligibility of the tool is clearly displayed
LQVWRUHVDQGRURQSDFNDJLQJ7KHHQGXVHUQHHGVWRUHJLVWHUKLVKHUQHZO\DFTXLUHGWRROVRQOLQHZLWKLQGD\VIURP
the date of purchase. The end user may register for the extended warranty in his country of residence if listed on the
online registration form where this option is valid. Furthermore, end users must give their consent to the storage of the
data which are required to enter online and they have to accept the terms and conditions. The registration confirmation
receipt, which is sent out by e-mail, and the original invoice showing the date of purchase will serve as proof of the
extended warranty. Your statutory rights remain unaffected.
3. The guarantee covers all defects of the product during the warranty period due to defaults in workmanship or material
DWWKHSXUFKDVHGDWH7KHJXDUDQWHHLVOLPLWHGWRUHSDLUDQGRUUHSODFHPHQWDQGGRHVQRWLQFOXGHDQ\RWKHUREOLJDWLRQV
including but not limited to incidental or consequential damages. The warranty is not valid if the product has been
misused, used contrary to the instruction manual, or being incorrectly connected. This guarantee does not apply to
–any damage to the product that is the result of improper maintenance
–any product that has been altered or modified
–any product where original identification (trade mark, serial number) markings have been defaced, altered or
removed
–any damage caused by non-observance of the instruction manual
–any non CE product
–any product which has been attempted to be repaired by an non-qualified professional or without prior authorization
by Techtronic Industries
–any product connected to improper power supply (amps, voltage, frequency)
–any damage caused by external influences (chemical, physical, shocks) or foreign substances
–normal wear and tear of spare parts
–inappropriate use, overloading of the tool
–use of non-approved accessories or parts
–FDUEXUHWWRUDIWHUPRQWKVFDUEXUHWWRUDGMXVWPHQWVDIWHUPRQWKV
–power tool accessories provided with tool or purchased separately. Such exclusions include but is not limited to
screw driver bits, drill bits, abrasive discs, sand paper and blades, lateral guide
–FRPSRQHQWVSDUWVDQGDFFHVVRULHVVXEMHFWWRQDWXUDOZHDUDQGWHDULQFOXGLQJEXWQRWOLPLWHGWRFDUERQEUXVKHV
chuck, power cord, auxiliary handle, sanding plate, dust bag, dust exhaust tube
4. For servicing, the product must be sent or presented to a RYOBI authorised service station listed for each country in the
following list of service station addresses. In some countries your local RYOBI dealer undertakes to send the product
to the RYOBI service organisation. When sending a product to a RYOBI service station, the product should be safely
packed without any dangerous contents such as petrol, marked with sender’s address and accompanied by a short
description of the fault.
5. $UHSDLUUHSODFHPHQWXQGHUWKLVJXDUDQWHHLVIUHHRIFKDUJH,WGRHVQRWFRQVWLWXWHDQH[WHQVLRQRUDQHZVWDUWRIWKH
guarantee period. Exchanged parts or tools become our property. In some countries delivery charges or postage will
have to be paid by the sender.
 This guarantee is valid in the European Community, Switzerland, Iceland, Norway, Liechtenstein, Turkey and Russia.
Outside these areas, please contact your authorised RYOBI dealer to determine if another warranty applies.

ACD PLANT LTD
145 Southbank Road
Coundon
Coventry, West Midlands
&9)*
3KRQH
Email: [email protected]
Web: www.acdplant.co.uk
CBS Power Tools Limited
Unit 4, V P Square
Storeys Bar Rd, Fengate
Peterborough, Cambridgeshire
PE1 5YS
3KRQH
Email: [email protected]
Web: www.cbspowertools.com
C D Powertools
2OG5RDG
Churwell Morley, Leeds
/67+
3KRQH
Email: [email protected]
Web : www.cdpowertools.co.uk
C J Sinclair Limited
44 Victoria Road
St Peters
Broadstairs, Kent
CT10 2UG
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Powertech Ind Ltd
Unit 2C, Ellison Road
Norwood Ind, Killamarsh
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S21 2JG
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Email: [email protected]
Web: www.powertech-industrial.co.uk
RYCKO Technical Services LTD
104 Green Lane
St Albans, Herts
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Email: [email protected]
Web: www.ryckotechnical.com
ToolTech Industrial Equipment
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Coleraine, Co Londonderry
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AUTHORISED SERVICE CENTRES
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DECLARATION OF CONFORMITY
Techtronic Industries GmbH
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Herewith we declare that the product
Reciprocating saw
Brand: Ryobi
Model number: RRS1200
Serial number range: 44452301000001- 44452301999999
is in conformity with the following European Directives and harmonised standards
(&(&XQWLO$SU(8(8
(1$$(1$$(1(1
(1$(1
RoHS documentation is compiled according to EN 50581:2012
Andrew John Eyre (BEng, CEng, MIET)
Vice President, Regulatory & Safety
Winnenden, Sep. 30, 2015
Authorised to compile the technical file:
Alexander Krug, Managing Director
Techtronic Industries GmbH
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961152539-01
Techtronic Industries GmbH
Max-Eyth-Straße 10,
71364 Winnenden, Germany