Ryobi RSW1240G2 User manual

FRONT PAGE
RSW1240G2

2
Original Instructions
IMPORTANT!
It is essential that you read the instructions in this manual
before assembling, operating, and maintaining the product.
Subject to technical modication.
Safety, performance, and dependability have been given top
priority in the design of your scroll saw.
INTENDED USE
The scroll saw is used for cutting wood and plastics.
The scroll saw is basically a curve-cutting machine. The
product can also be used for straight cutting, beveling and
angle cutting operation.
The product is intended for consumer use and should only
be used as described above and is not intended for any
other purpose.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations
and specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cordless)
power tool.
WORK AREA SAFETY
■Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
■Do not operate power tools in explosive
atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
■Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
■Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk
of electric shock.
■Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
■Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
■Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of
electric shock.
■When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
■If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
PERSONAL SAFETY
■Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
■Use personal protective equipment. Always wear
eye protection. Protective equipment such as a dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
■Prevent unintentional starting. Ensure the switch
is in the off -position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch on
invites accidents.
■Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
■Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power tool
in unexpected situations.
■Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can
be caught in moving parts.
■If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
■Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.
POWER TOOL USE AND CARE
■Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
■Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
■Disconnect the plug from the power source and/
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting
the power tool accidentally.
■Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
■Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power
tool repaired before use. Many accidents are caused
by poorly maintained power tools.
■Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.

3
Original Instructions
■Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in a hazardous
situation.
■Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
SERVICE
■Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
SCROLL SAW SAFETY WARNINGS
■The product is not intended for use by persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction
concerning use of the product by a person responsible
for their safety. Children should be supervised to ensure
that they do not play with the product.
■Do not operate the scroll saw until it is completely
assembled and installed according to the instructions.
■The scroll saw must be securely fastened to a
workbench. If there is any tendency for the workbench
to move during operation, workbench must be fastened
to the floor.
■Disconnect the scroll saw from the power source when
installing or replacing the blades.
■Blade teeth should be pointing down.
■Make sure the blade is properly tensioned before
operating the scroll saw, excessive tension may cause
blade breakage.
■Do not cut workpiece that is too small to be safely
supported.
■Always keep hands and fingers away from the blade.
■Always hold the workpiece firmly against the table.
■Do not feed the workpiece too fast while cutting. Only
feed the workpiece fast enough so that the blade will cut.
■Wear ear protectors. Exposure to noise can cause
hearing loss.
■Always wear goggles when using the machine. It is
recommended to wear gloves, sturdy non slipping shoes
and apron.
■Always wear safety goggles or safety glasses with side
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask.
■Appliances used at many different locations including
open air must be connected via a current surge
preventing switch.
■Always disconnect the plug from the socket before
carrying out any work on the machine.
■Only plug-in when machine is switched off.
■Keep mains lead clear from working range of the
machine. Always lead the cable away behind you.
■Sawdust and splinters must not be removed while the
machine is running.
■Do not attempt to remove cut material when blade is
moving.
■Avoid awkward operations and hand positions where
a sudden slip could cause your hand to move into the
blade.
■Keep hands away from cutting area and the blade.
■Before use, check machine, cable, and plug for any
damages or material fatigue. Repairs should only be
carried out by authorised service agents.
■Do not use dull or damaged blades.
■Use only correct blade.
■Replace the table insert when worn.
■Keep the floor area free of loose material e.g. chips and
cut-offs.
■Ensure that the machine is always stable and secure
(e.g. fixed to a bench).
■Long workpieces must be adequately supported.
■Before using the tool please read the instructions. If
possible have the tool demonstrated.
■The dust produced when using this tool may be harmful
to health. Use a dust absorption system and wear a
suitable dust protection mask. Remove deposited dust
thoroughly, e.g. with a vacuum cleaner.
■Stock having a round or irregular cross section (such as
firewood) must not be cut, as it cannot be securely held
during cutting. When sawing thin stock layered on edge,
a suitable auxiliary fence must be used for firm support.
■It is recommended that the product always be supplied
via a residual current device having a rated residual
current of 30mA or less.
RESIDUAL RISKS
Even when the product is used as prescribed, it is still
impossible to completely eliminate certain residual risk
factors. The following hazards may arise and the operator
should pay special attention to avoid the following:
■kick-back of work pieces or parts of work pieces due to
improper adjustment or handling
■damage to the respiratory system
NOTE: Wear respiratory protection masks containing
filters appropriate to the materials being worked. Ensure
adequate workplace ventilation. Do not eat, drink or
smoke in the work area.
■damage to hearing if effective hearing protection is not
worn.
MAINTENANCE
■Do not modify the product in any way or use accessories
not approved by the manufacturer. Your safety and that
of others may be compromised.
■Do not use the product if any switches, guards or
other functions does not work as intended. Return to
an authorised service centre for professional repair or
adjustment.
■Do not make any adjustments whilst the product is
running.
■Always make sure the power plug has been removed
from the mains power source before making
adjustments, lubricating or when doing any maintenance
on the product.
■Before and after each use, check the product for
damage or broken parts. Keep the product in top
working condition by immediately replacing parts with
spares approved by the manufacturer.
■Clean out accumulated dust using a brush or vacuum
cleaner. Do not use compressed air.
■To assure safety and reliability, all repairs, including
changing brushes, should be performed by an
authorised service centre.
■If the power supply cord is damaged, it must be
replaced only by the manufacturer or by an authorised

4
Original Instructions
service centre to prevent damage to the saw or risk of
electrocution.
WARNING
For greater safety and reliability, all repairs should be
performed by an Authorised RYOBI Service Centre.
TRANSPORTATION AND STORAGE
■When storing the product, disconnect the power cord.
Store the product in a secure place that is not accessible
to children.
■Clean the product using a brush and vacuum cleaner
before storage.
SYMBOLS
Safety alert
Regulatory Compliance Mark (RCM).
Product meets applicable regulatory
requirements.
Please read the instructions carefully
before starting the product.
Wear ear protection
Always wear eye protection
Danger! Sharp blade.
Blade length
Table bevel angle
Table size
Stroke per minute
Maximum cutting thickness
Stroke length
Maximum cutting length
Lamp
Dust collection
Visible radiation, instructional safeguard
Do not dispose of waste electrical
and electronic equipment as unsorted
municipal waste. Waste electrical and
electronic equipment must be collected
separately. Waste light sources have to be
removed from the equipment. Check with
your local authority or retailer for recycling
advice and collection point. According to
local regulations, retailers may have an
obligation to take back waste electrical
and electronic equipment free of charge.
Your contribution to the reuse and
recycling of waste electrical and electronic
equipment helps to reduce the demand
of raw materials. Waste electrical and
electronic equipment contain valuable
and recyclable materials, which can
adversely impact the environment and
the human health if not disposed of in
an environmentally compatible manner.
Delete personal data from waste
equipment, if any.
SYMBOLS IN THIS MANUAL
Lock
Unlock
Parts or accessories sold separately

5
Know your product
x 2
x 1
x 8 x 4 x 4 x 4
x 1
x 1
x 1
x 1
x 1
x 1
x 1
x 1
S2.5
S3

6
Know your product
Blade support
Blade
Drop foot
Blade guard
Blade adaptor setting hole
Drop foot lock knob
Work table
Work table lock knob
Mounting hole
Dust port
Plain blade setting holder
Blade tension
adjustment knob
On/off switch
Variable speed switch
Adjustable lamp

7
Getting started
1
1
4
2 3

8
Operation
1
2
1
2
3
4
0˚- 45˚
5

9
Operation
6
7
8
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10

10
Operation
11
12
> 405 mm
1
2
1

11
Operation
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3
3
11
4
5

12
Operation
> 0˚
0˚
6
0˚
7
8
3
9

13
Operation
10
11
2
3
1
12
6 mm
1
1
2
2

14
Operation
3
3
4
6
5
11
3
7

15
Operation
8
2
1
3
9
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11

16
Operation
12
14
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15

17
Maintenance
1
1
2
90˚90˚
3
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5
90˚90˚

18
Maintenance
6
1
2
3

19
Maintenance
4
5
3
11
7
6

20
Maintenance
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