SAB Heli Division Goblin 630 COMPETITION User manual

Goblin 630 Competition Manual
Release 1.0 - Octorber 2013
SAB HELI DIVISION S.R.L.
Via San Crispino, 47
47030 San Mauro Pascoli (FC) - ITALY

7 – Assembling The Modules
8 – Installation of Swashplate Servos
9 – Installation of The ESC
10 – Installation of Flybarless Unit and RX
11 – Installation of The Motor
12 – Tail Assembly
1 – Serial Number
2 – Important Notes
3 – Components and Box
4 – Carbon frame Assembly
5 – Trasmission Assembly
6 – Main rotor
INDEX
13 – Installation of the Boom, Canopy
14 – Battery
15 – In flight
16 – Maintenance
17 – Exploded Views
18 – Spare Parts
//www.goblin-helicopter.com
http:
1428mm
1290mm
380mm
224mm
Main rotor diameter: 1428mm (with 630mm blades)
Main blade length: 600 to 630mm
Tail rotor diameter: 285mm
Tail blade length: 105mm
Main shaft diameter: 12mm
Tail shaft diameter: 6mm
Spindle diameter: 10mm
Weight including standard electronics: 3220g (excluding batteries).
Motor size: Maximum 64mm diameter, maximum height 64mm
Battery compartment: 60x58x350mm (adaptable to 64x58x350mm)
SPECIFICATIONS
It is extremely important that you take a moment to register your helicopter with us. This is the only way to ensure that you are
properly informed about changes to your kit, such as upgrades, retrofits and other important developments. SAB Heli Division cannot
be held responsible for issues arising with your model and will not provide support unless you register your serial number.
To mount the serial number tag on your helicopter, please refer to page 32.
Thank you for your purchase, we hope you enjoy your new Goblin helicopter!
SAB Heli Division
VERY IMPORTANT
Inside Box 5, you will find Bag 21. This bag contains your serial number tag. Please take a moment to register your kit online via
our web site at:
The Goblin Competition is the result of all the feedback and experienced gained with the original Goblin.
All the changes incorporated into the Goblin Competition create a model even more reliable and efficient than ever before.
New colors, new composite materials and many upgrades are included in this kit making it the best Goblin ever.
Please read this user manual carefully, it contains instructions for the correct assembly of the model.
Please refer to the web site www.goblin-helicopter.com for updates and other important information.
Copyright@2013 - SAB Heli Division - All rights reserved
Page 1
Chapter 1, Serial Number

Use grease
(eg Tri-Flow
Synthetic Grease)
IMPORTANT NOTES
*This radio controlled helicopter is not a toy.
*This radio controlled helicopter can be very dangerous.
*This radio controlled helicopter is a technically complex device which has to be built and handled very carefully.
*This radio controlled helicopter must be built following these instructions. This manual provides the necessary information
to correctly assemble the model. It is necessary to carefully follow all the instructions.
*Inexperienced pilots must be monitored by expert pilots.
*All operators must wear safety glasses and take appropriate safety precautions.
*A radio controlled helicopter must only be used in open spaces without obstacles, and far enough from people to minimize
the possibility of accidents or of injury to property or persons.
*A radio controlled helicopter can behave in an unexpected manner, causing loss of control of the model, making it very
dangerous.
*Lack of care with assembly or maintenance can result in an unreliable and dangerous model.
* Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product.
Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from
any responsibility or liability arising from the use of this product.
SAFETY GUIDELINES
*Fly only in areas dedicated to the use of model helicopters.
*Follow all control procedures for the radio frequency system.
*It is necessary that you know your radio system well. Check all functions of the transmitter before every flight.
*The blades of the model rotate at a very high speed; be aware of the danger they pose and the damage they may cause.
*Never fly in the vicinity of other people.
Indicates that for this
assembly phase you need
materials that are in
box xx, bag xx, tray xx.
NOTES FOR ASSEMBLY
P
lease refer to this manual for assembly instructions for this model.
Follow the order of assembly indicated. The instructions are divided into chapters, which are structured in a way that
each step is based on the work done in the previous step. Changing the order of assembly may result in additional or
unnecessary steps.
Use thread lockers and retaining compounds as indicated. In general, each bolt or screw that engages with a metal part
requires thread lock.
It is necessary to pay attention to the symbols listed below:
Important
Use CA Glue
Use retaining
compound
(eg Loctite 648)
Use retaining
compound
(eg Loctite 243)
Use grease
(eg Vaseline Grease)
Copyright@2013 - SAB Heli Division - All rights reserved
Page 2
Chapter 2, Important Notes

ADDITIONAL COMPONENTS REQUIRED
*Electric Motor: 10 - 12S – 480/650Kv
Maximum diameter 64mm,
Maximum height 64mm,
Pinion shaft diameter 6mm
*Speed controller: minimum 100A to be safe.
*Batteries: 10 - 12S - 3700/4500mAh
*1 flybarless 3 axis control unit
*Radio power system, if not integrated with the ESC
*3 cyclic servos
*1 tail rotor servo
*6 channel radio control system on 2.4 GHz
(See configuration examples on page 21)
The assembly process is described in the following chapters.
Each chapter provides you with the box, bag and/or foam
tray numbers you will need for that chapter. The information
is printed in a red box in the upper right hand corner of the
page at the beginning of every chapter.
TOOLS, LUBRICANTS, ADHESIVES
*Generic pliers
*Hexagonal driver, size 1.5,2,2.5,3,4mm
*4mm T-Wrench
*5.5mm Socket wrench (for M3 nuts)
*8mm Hex fork wrench (for M5 nuts)
*Medium threadlocker (eg. Loctite 243)
*Strong retaining compound (eg. Loctite 648)
*Spray lubricant (eg. Try-Flow Oil)
*Synthetic grease (eg. Tri-Flow Synthetic Grease)
*Grease ( eg. Vaseline grease )
*Cyanoacrylate adhesive
*Pitch Gauge (for set-up)
*Soldering equipment (for motor wiring)
Inside the main box:
Box 2: Canopy, Blade Holder.
Box 3: Boom, Blades, Tail blades, Carbon rod.
Box 4: Mechanical parts in 4 trays:
Tray 1: Main rotor
Tray 2: Carbon frame and tail rotor
Tray 3: Transmission
Tray 4: Main structure
Box 5: Bags
Box 6: Carbon parts
Box 7: Carbon parts
Inside the main box there are:
Copyright@2013 - SAB Heli Division - All rights reserved
Page 3
Chapter 3, Components and Box