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  9. SAB Heli Division Goblin URUKAY CARBON User manual

SAB Heli Division Goblin URUKAY CARBON User manual

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GOBLIN urukay carbon
Goblin URUKAY CARBON Manual
Release 1.1 - November 2016
WORLD DISTRIBUTION
www.goblin-helicopter.com
For sales inquiries, please email:
[email protected]
For info inquiries, please email:
[email protected]
Attention: If you are a consumer and have questions or need of assistance,
please contact in a first time the Goblin retailer where you made the purchase
EUROPEAN DISTRIBUTION
www.sabitaly.it
For sales inquiries, please email:
[email protected]
For info inquiries, please email:
[email protected]
Attention: If you are a consumer and have questions or need of assistance,
please contact in a first time the Goblin retailer where you made the purchase
7 – Assembling The Modules
8 – Installation of Swashplate Servos
9 – Installation of The Motor
10 – Installation of The ESC
11 – Installation of Flybarless Unit and RX
12 – Tail Assembly
1 – Specifications
2 – Important Notes
3 – Components and Box
4 – Carbon frame Assembly
5 – Trasmission Assembly
6 – Main Rotor HF3C
INDEX
13 – Installation of the Boom, Canopy
14 – Battery
15 – In flight
16 – Maintenance
17 – Exploded Views
18 – Spare Parts
398mm
1420mm
187mm
SPECIFICATIONS
Main rotor diameter:
1654mm with 730mm blades.
Main blade length: up to 750mm
Tail rotor diameter: 304mm ( 284mm for EG version )
Tail blade length: 115mm ( 105mm for EG version )
Main shaft diameter: 12mm
Tail shaft diameter: 6mm
Spindle diameter: 10mm
Motor size: Maximum 64mm diameter, maximum height 72mm
Battery compartment: 60x58x350mm (adaptable to 75x58x350mm)
It is extremely important that you take a moment to register your helicopter with us. This is the only way to ensure that you are
properly informed about changes to your kit, such as upgrades, retrofits and other important developments. SAB Heli Division
cannot be held responsible for issues arising with your model and will not provide support unless you register your serial number.
The Serial number is also engraved in the Aluminum Main Plate.
Thank you for your purchase, we hope you enjoy your new Goblin helicopter!
SAB Heli Division
VERY IMPORTANT
In the Manual bag you will find a product card your with serial number. Please take a moment to register
your kit online via our web site at:
Please read this user manual carefully, it contains instructions for the correct assembly of the model.
Please refer to the web site www.goblin-helicopter.com for updates and other important information.
http:
//www.goblin-helicopter.com
Page 1
Chapter 1, Specifications
Use CA Glue
Use Proper
Lubricant
Indicates that for this
assembly phase you need
materials that are in Bag xx.
Bag xx
Use retaining
compound
(eg Loctite 243)
Use retaining
compound
(eg Loctite 648)
Important
NOTES FOR ASSEMBLY
Please refer to this manual for assembly instructions for this model.
Follow the order of assembly indicated. The instructions are divided into chapters, which are structured in a way that
each step is based on the work done in the previous step. Changing the order of assembly may result in additional or
unnecessary steps.
Use thread lockers and retaining compounds as indicated. In general, each bolt or screw that engages with a metal part
requires thread lock.
It is necessary to pay attention to the symbols listed below:
IMPORTANT NOTES
*This radio controlled helicopter is not a toy.
*This radio controlled helicopter can be very dangerous.
*This radio controlled helicopter is a technically complex device which has to be built and handled very carefully.
*This radio controlled helicopter must be built following these instructions. This manual provides the necessary information
to correctly assemble the model. It is necessary to carefully follow all the instructions.
*Inexperienced pilots must be monitored by expert pilots.
*All operators must wear safety glasses and take appropriate safety precautions.
*A radio controlled helicopter must only be used in open spaces without obstacles, and far enough from people to minimize
the possibility of accidents or of injury to property or persons.
*A radio controlled helicopter can behave in an unexpected manner, causing loss of control of the model, making it very dangerous.
*Lack of care with assembly or maintenance can result in an unreliable and dangerous model.
*
Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product.
Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from
any responsibility or liability arising from the use of this product.
SAFETY GUIDELINES
*Fly only in areas dedicated to the use of model helicopters.
*Follow all control procedures for the radio frequency system.
*It is necessary that you know your radio system well. Check all functions of the transmitter before every flight.
*The blades of the model rotate at a very high speed; be aware of the danger they pose and the damage they may cause.
*Never fly in the vicinity of other people.
LIMITED WARRANTY.
SAB Heli Division reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.
(a)
This warranty is limited to the original Purchaser (“Purchaser”) and is not transferable. REPLACEMENT AS PROVIDED UNDER THIS
WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER This warranty covers only those Products purchased from an authorized SAB
Heli Division dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims.
(b)
Limitations- SAB HELI DIVISION MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NONIFRINGEMENT,
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE
DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c)
Purchaser Remedy- SAB Heli Division’s sole obligation hereunder shall be that SAB Heli Division will, at its option, replace any Product
determined by SAB Heli Division to be defective In the event of a defect, this is the Purchaser’s exclusive remedy. Replacement decisions are
at the sole discretion of SAB Heli Division. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse,
abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty does not cover damage due to improper
installation, operation, maintenance or attempted repair by anyone
DAMAGE LIMITS.
SAB HELI DIVISION SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR
COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY,
NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of SAB Heli Division exceed the individual price of the Product on
which liability is asserted. As SAB Heli Division has no control over use, setup, final assembly, modification or misuse, no liability shall be
assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly the user accepts all resulting liability. If you
as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this
Product immediately in new and unused condition to the place of purchase.
Page 2
Chapter 2, Important Notes
ADDITIONAL COMPONENTS REQUIRED
*Electric Motor: 400 - 560Kv
Maximum diameter 64mm,
Maximum height 72mm,
Pinion shaft diameter 6/8mm
*Speed controller: minimum 120A , suggest 160A
*Batteries: 12S-5000 mAh
*1 flybarless 3 axis control unit
*Radio power system, if not integrated with the ESC
*3 cyclic servos
*1 tail rotor servo
*6 channel radio control system on 2.4 GHz
(See configuration examples on page 17)
The assembly process is described in the following chapters.
Each chapter provides you with the box, bag and/or foam
tray numbers you will need for that chapter. The information
is printed in a green box in the upper right hand corner of the
page at the beginning of every chapter.
TOOLS, LUBRICANTS, ADHESIVES
*Generic pliers
*Hexagonal driver, size 1.5,2,2.5,3,4mm
*4mm T-Wrench
*5.5mm Socket wrench (for M3 nuts)
*8mm Hex fork wrench (for M5 nuts)
*Medium threadlocker (eg. Loctite 243)
*Strong retaining compound (eg. Loctite 648)
*Spray lubricant (eg. Try-Flow Oil)
*Grease ( eg. Microlube GL261 )
*Cyanoacrylate adhesive
*Pitch Gauge (for set-up)
*Soldering equipment (for motor wiring)
Inside the main box:
Box 2: Canopy, Blade Holder.
Box 3: Boom,Carbon rod, Blades.
Box 4: Mechanical parts in 4 trays:
Tray 1: Main rotor.
Tray 2: Carbon frame and tail rotor.
Tray 3: Transmission.
Tray 4: Main structure.
Box 5: Bags, Carbon parts.
Box 6: Tail Fin, Tail Blades.
Inside the main box there are:
MAIN BOX
BOX 2
Manual
BOX 4
BOX 6
BOX 3
BOX 5
Tray 1
Tray 2
Tray 3
Tray 4
Page 3
Chapter 3, Components and Box
4-Carbon Frame
The manufacturing process of the carbon parts
often leaves micro-burrs and sharp edges. We
recommend de-burring the edges to minimize the
risks of electrical wire cuts, etc. Very important in
red line zone.
Page 4
Chapter 4, Carbon Frame
( Heavy Batteries > 1600-1700g )
Here is showed another position. It allow
you to raise the center of gravity of the model.
It is possible to place the battery support in many positions.
The two main positions are illustrated.
The three previous positions are in relation to the position "top" of the ESC. If you want, you can install the ESC in a bottom position
( Please see page 19 ).
In this case you have to install the battery support in the one of these.
( Light Batteries < 1500-1600g )
Battery / ESC Position
Page 5
Chapter 4, Carbon Frame
Font Position for Battery Support
( Light Batteries < 1500-1600g )
Back Position for Battery Support
( Heavy Batteries > 1600-1700g )
Washer
3,2x
6x0,5
(HC180-S)
Canopy
Positioners
(HA106-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Cable Pass
(HA010-S)
Left Main Frame Assembly
Finishing
Washer M2.5
(H0255-S)
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x10mm
(HC056-S)
Tail Servo Support
(H0495-S)
Main Frame
(H0824-S)
Battery Tray
Assembly
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x10mm
(HC056-S)
Frame Spacer
(H0003-S)
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x10mm
(HC056-S)
Landing Gear Support
(H0496-S)
Landing Gear Support
(H0496-S)
Tail Servo
Support
(H0436-S)
Bag 1
Flat Head Cap
Screw M2.5x5mm
(HC128-S)
ESC Support
(H0153-S)
Frame Spacer
(H0003-S)
Flat Head Cap
Screw M2.5x5mm
(HC128-S)
Flat Head Cap
Screw M2.5x5mm
(HC128-S)
Battery Tray
(H0002-S)
Stop Battery Plate
(H0150-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Battery Tray Assembly
Frame Spacer
(H0003-S)
Note:
Page 6
Chapter 4, Carbon Frame
Socket Head Cap
Screw M3x10mm
(HC056-S)
Finishing Washer M3
..... x4
Socket Head Cap Screw M3x10mm
..... x4
Socket Head Cap
Screw M3x10mm
(HC056-S)
Finishing
Washer M2.5
(H0255-S)
Main Frame
(H0824-S)
Left Main Frame
Assembly
Bag 1
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Finishing
Washer M3
(H0007-S)
Finishing
Washer M3
(H0007-S)
Carbon Frame
Assembly
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x12mm
(HC062-S)
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x12mm
(HC062-S)
Plastic Landing Gear
(H0639-S)
Socket Head Cap
Screw M3x12mm
(HC062-S)
Finishing
Washer M3
(H0007-S)
Carbon Frame Assembly
Landing Gear White
(H0639-S)
Landing Gear Urukay Silver
(H0725-S)
Page 7
Chapter 4, Carbon Frame
Socket Head Cap
Screw M3x16mm
(HC068-S)
Finishing
Washer M3
(H0007-S)
Frame Spacer
(H0003-S)
Socket Head Cap
Screw M3x12mm
(HC062-S)
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x12mm
(HC062-S)
Socket Head Cap
Screw M3x12mm
(HC062-S)
Metric Hex
Nylon Nut M3
(HC206-S)
Carbon Landing Gear
(H0446-S)
Finishing
Washer M3
(H0007-S)
Carbon Frame
Assembly
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x16mm
(HC068-S)
Finishing
Washer M3
(H0007-S)
Landing Gear
Support
(H0344-S)
Bag 2
Socket Head Cap
Screw M3x8mm
(HC050-S)
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x8mm
(HC050-S)
Finishing
Washer M3
(H0007-S)
Top ESC Support
(H0450-S)
ESC Carbon
Support Urukay
(H0447-S)
Top ESC Support Assembly
Top ESC Support
Assembly
Socket Head Cap
Screw M3x10mm
(HC056-S)
Finishing
Washer M3
(H0007-S)
Finishing
Washer M3
(H0007-S)
Socket Head Cap
Screw M3x10mm
(HC056-S)
Chapter 4, Carbon Frame
Page 8