Safco 8962 User manual

Left Side Panel 1 8962-02
Right Side Panel 1 8962-03
Screw Post 18 HFFMFB
Locking Cam 18 HFFMFC
Small Screw, 1/2”L 41 3695-28
Left Cabinet Rail 1 1905-15
Right Cabinet Rail 1 1905-16
Half-Shelf 1 8962-07
Back Panel 1 8962-04
Bottom Panel 1 8962-05
Swivel Caster 2 8918-25
Screw, 5/8”L 16 8918-22
Swivel Caster with Brake 2 8918-24
Hinge (may be with Plate, P) 4 8919-16
Left Door Panel 1 8962-08
Hinge Mount Plate 4 8919-14
Right Door Panel 1 8962-09
Lock Assembly w/Keys 1 3695-13
Lock Plate 1 3965-15
Shelf Peg 4 HSFBNZ
Adjustable Shelf 1 8962-06
Top Panel 1 8962-01
Drop Leaf 2 8962-10
Piano Hinge 2 8962-29
Drop Leaf Hinge 2 8962-30
Drawer Screw 8 8962-27
Drawer Side 2 8962-20
Drawer Back 1 8962-13
Inner Drawer Front 1 8962-12
Drawer Bottom 1 8962-22
Outer Drawer Front 1 8962-11
Handle Screw 4 8962-26
Handle 2 8962-31
Left Drawer Rail 1 8962-17
Right Drawer Rail 1 8962-18
Door Plate (not shown) 1 8919-15
S
T
U
V
W
X
Y
Z
AA
BB
CC
DD
EE
FF
GG
HH
I I
JJ
MODEL
NUMBER 8962
8962-37: 1 of 4; Rev. 1; 05/07
Refreshment Center
ASSEMBLY INSTRUCTIONS
Safco Products Company, New Hope, MN 55428
C
A
B
F
D
IMPORTANT READ and FOLLOW these instructions carefully!
CHECK ALL PACKAGING - there may be parts in it!
SORT and COUNT your parts - compare with the list below. If you find problems,
refer to the Product Warranty Registration form included with this product.
PARTS LIST
LETTER
CODE DESCRIPTION QTY. PART NO.
LETTER
CODE DESCRIPTION QTY. PART NO.
PARTS LIST
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
TOOLS REQUIRED: Phillips Screwdriver
(Two People Recommended)
When ordering replacement parts,
please specify color.
For questions or concerns, please call
Safco Consumer Hot Line
1-800-664-0042
available Monday-Friday
8:00 AM to 4:30 PM (Central Time)
(English-speaking operators)
ASSEMBLED UNIT
MODEL 8962
D
E
E
M
N
L
I
J
H
K
G
Q
O
R
P
S
U T
E
VW
WX
Y
FF
Z
AA
BB AA
CC
DD
EE
GG
HH
I I

Lay out the H Half-Shelf and the I Back Panel with the
large holes facing up, and the J Bottom Panel with the
side that has only four holes facing up.
Insert D Locking Cams into the large holes in the back
panel and Half-Shelf with the arrows pointing toward the
nearest SIDE edge. Insert four C Screw Posts into the
Bottom Panel.
F
8962-37: 2 of 4; Rev. 1; 05/07 Safco Products Company, New Hope, MN 55428
Raise the B Right Side Panel so it is perpendicular
to the work surface with the roller of the Cabinet Rail
up. Align the three Screw Posts along the back
edge of the Side Panel with the corresponding holes
on the right edge of the I Back Panel. With the
arrows on the Locking Cams pointing toward the
Screw Posts, insert the Screw Posts and fasten by
turning each of the engaged cams CLOCKWISE as
far as they can turn.
IMPORTANT: to prevent possible damage during
assembly, a second person should help keep the
panel supported in its upright position.
3
Locate the A Left Side Panel and the B Right Side Panel, and
lay them down on a smooth, clean surface with the holes facing
up. Insert three C Screw Posts into the holes at the back edge
of both Side Panels. Insert two Screw Posts into the holes near
the upper end of each Side Panel as shown. Insert D Locking
Cams into the LARGE holes of the Side Panels with the arrows
pointing toward the nearest TOP or BOTTOM edge. Using three
E Small Screws, attach the F Left Cabinet Rail to the A Left
Side Panel, just below the upper Locking Cams and with the roller
end closest to the front. Make sure the front screw uses the hole
nearest the roller. Repeat with the G Right Cabinet Rail on the
B Right Side Panel.
1
B
I
SCREW
POSTS
CAMS
Raise the A Left Side Panel so it is perpendicular to
the work surface. Align the three Screw Posts at the
back of the Side Panel with the corresponding holes
on the left side of the Back Panel, but do not push
the panels together yet. With the Cams of the H
Half-Shelf facing the bottom of the unit, align the
holes in the ends of the Half-Shelf with the Screw
Posts near the front edges of both Side Panels. With
the arrows on the Locking Cams pointing toward the
Screw Posts, carefully slide the parts together and
fasten by turning each of the engaged cams CLOCK-
WISE as far as they can turn.
4
A
H
B
D
CAMS
BOTTOM
ROLLER
QQ
QQ
Q
G
QQ
QQ
Q
F
QQ
QQ
Q
I I
QQ
QQ
Q
HH
Properly identify the
four types of rails
used!
The Cabinet Rails F ,
G have C-shaped
cross sections; rollers
are at the FRONT, and
the Left Cabinet Rail is
stamped “CL” near the
roller, while the Right
Cabinet Rail is
stamped “CR”.
The Drawer Rails HH ,
I I have L-shaped
sections; rollers are at
the BACK, and they
are stamped “DR” for
Right and “DL” for Left.
USE THIS HOLE
FOR FRONT
SCREW
A
EC
G
2H
I
J
D
C
FRONT
FRONT

Carefully lay the unit on its left side. Using a soft hammer or
mallet, tap the N Hinges into the recesses on the O Left Door
Panel. Use the pre-installed screws to fasten the P Hinge Mount
Plates into the pre-drilled holes on the Left Panel. If the Hinge and
Mount came in separate pieces, bend the arms of the Hinges and
insert the slots of the arms over the Hinge Mount Plate set screws.
Adjust door position and tighten the set screws. Turn the unit onto
its right side, and repeat with the Q Right Door Panel. Attach the
JJ Door Plate to the left door with one E Flat-Head Screw. Part of
the Door Plate will extend beyond the edge of the door.
8962-37: 3 of 4; Rev. 1; 05/07 Safco Products Company, New Hope, MN 55428
Position the J Bottom Panel so the Screw Posts
line up with the holes in the bottom ends of the left
and right Side Panels, and with the arrows on the
Locking Cams pointing toward the Screw Posts,
insert the Screw Posts into the holes and secure by
turning each of the engaged cams CLOCKWISE as
far as they can turn.
5Fasten the two K Swivel Casters with Brakes near
the front edge of the Bottom Panel using four L
Screws per caster. Fasten the two M Swivel
Casters to the other end of the Bottom Panel near
the back using four L Screws per caster.
6
J
M
7
FRONT
BACK
K
L
SCREW
POSTS
LEFT
PANEL
O
P
N
N
P
SET
SCREW
TIGHTEN
SET
SCREW
ARM
SLOT
QRIGHT DOOR PANEL
NOT SHOWN
Carefully stand the unit upright. Insert keyhole side of
the R Lock Assembly (with keys removed), into the
large hole in the Q Right Door Panel from the interior
(hinge side). Fasten the lock assembly to the door
using two E Small Screws.
Fasten the S Lock Plate to the underside of the Half-
Shelf using two E Small Screws.
Insert the four T Shelf Pegs into the desired set of
holes (all on the same level) in the center of each Side
Panel. Slide the U Adjustable Shelf into position,
with the finished edge toward the door opening.
If necessary, center the Door Panels by adjusting the
set screws on the Door Hinges as needed.
Prevent the assembled unit from rolling by activating
the brakes on the Swivel Casters with Brakes.
8
SWIVEL CASTERS
WITH BRAKES
E
Q
HALF-SHELF
R
T
U
S
JJ
E

Install the drawer: lift the back rollers on the Drawer
Rails over the front rollers on the Cabinet Rails, tilt
the drawer enough to start the drawer moving, and
lower the drawer to push it all the way into place.
8962-37: 4 of 4; Rev. 1; 05/07 Safco Products Company, New Hope, MN 55428
Lay the V Top Panel down with the holes
facing up. Place the W Drop Leaves at each
end, also with the holes facing up, as shown in
the illustration. Attach a X Piano Hinge to
each joint between Drop Leaf and Top Panel,
using eight E Small Screws per Hinge.
Add four C Screw Posts to the Top Panel,
one near each corner.
Screw the Y Drop Leaf Hinges into place as
shown, making sure the LONG arm of the
Hinge faces the center of the Top Panel. Use
two E Small Screws per Hinge.
9
With two people, carefully lift and turn the Top
Panel assembly over the Left and Right Side
Panels, and guide the Screw Posts into their
proper holes. Secure by locking the Cams,
as before.
Attach the free end of each Drop Leaf Hinge
to its Side Panel, using E Small Screws.
10
With the special Z Drawer Screws, fasten one
of the AA Drawer Sides to the BB Drawer
Back and the CC Inner Drawer Front, making
sure all grooves face the drawer center.
Carefully slide the DD Drawer Bottom into the
grooves.
11
V
W
X
W
Y
E
C
E
Now fasten the other AA Drawer Side, with Z
Drawer Screws.
12
Attach the EE Outer Drawer Front to the drawer by
inserting FF Handle Screws through the inner Drawer
Front, the Outer Drawer Front, and into the GG
Handles (use the OUTER sets of holes). Tighten
securely. Attach the HH Left Drawer Rail and the I I
Right Drawer Rail to the drawer, with the rollers
toward the back, using three E Small Screws each.
13 14
GROOVES Z
AA
BB
CC
DD HOLES
NO
HOLES
Z
AA
EE
FF
HH
I I
E
ROLLER