Safe Fleet PRIME DESIGN VBC 226 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
3—Mounting Bracket Assembly.............................(Qty 4)
Horizontal, Low Mounting, 4.50”, GM
4—Clamp Down Tube Assembly ............................(Qty 1)
Rear, Left Hand, 50.00”
5—Clamp Down Tube Splice ..................................(Qty 1)
7.00”
6—Clamp Down Tube .............................................(Qty 1)
Front, 48.00”
7—Clamp Down Tube Splice ..................................(Qty 1)
Welded, 5.00”
1—Rear Crossbar Assembly.................................. (Qty 1)
2—Front Crossbar Assembly................................. (Qty 1)

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
15—Ladder Stop.....................................................(Qty 2)
With ngers and hardware, 8.00”
HKT-8112-Clamp Down Hardware Kit
Ball Set Screw (1X)
Clamp Down Ball (1X) Clamp Down Handle Sleeve (2X)
M8 Locknut (9x)
Cotter Pin (1X)
M8 x 55MM (2X)
M8 x 65MM Carriage Bolt (2X)
M8 x 65MM (1X)
M8 x 70MM (4X)
" Flat Washer (16X)
Anti-Seize (1X)
13—Handle Latch Lock Plate ............................... (Qty 1)
With Hardware, Gen1
14—Clamp Down Hook ......................................... (Qty 1)
Rear
11—Clamp Down Handle .......................................(Qty 1)
With Black Grip, 18.00”
12—Clamp Down Hook ..........................................(Qty 1)
Front, Slotted
9—Clamp Down Handle Tube ................................(Qty 1)
14.50”
10—Clamp Down Handle Tube Bracket ................(Qty 1)
Rear, Left Hand
8—Clamp Down Horn .............................................(Qty 1)
Left Hand, with Cap, 15.00”

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–HORIZONTAL MOUNTING BRACKETS
0.3
Insert 45MM carriage
bolt through mounting
brace, bracket, and
Z Plate as shown.
0.5
MOUNTING BRACKETS–HORIZONTAL
BRACKET PRE-ASSEMBLY
Repeat Steps 0.1–0.5 to assemble the remaining Horizontal
Mounting Brackets.
Assemble the Z Plate and secure with washer and nut. Do not
tighten until installed on vehicle roof.
0.2
Insert bent bolt
and washer through
mounting bracket
0.1
0.3
Secure mounting assembly
with washer and nut. Do
not tighten until installed on
vehicle roof.
0.4

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
RIGHT CLAMP DOWN ASSEMBLY SEQUENCE
CROSSBARS
Apply Anti-Seize compound to Mounting Bracket bolts
1.1
1.2
1.2
1.3 Repeat Steps 1.2 to install the remaining Mounting Brackets
onto the front Crossbar
CLAMP DOWN HANDLE
TUBE BRACKET
2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN HANDLE TUBE
3.1
3.6 Slide the Bushing inward on the Handle
Tube until it contacts the Cotter Pin
3.2
3.3
3.4
3.5
Bend the Cotter Pin to secure
it in the Handle Tube as shown

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
Figure 1
REAR CLAMP DOWN TUBE
4.1
Slide the Rear Clamp Down Tube
onto the Handle Tube until it fully
seats on the Bushing as shown
in Figure 1
CLAMP DOWN HANDLE
6.1
Set the Clamp Down Handle Ball into
the end of the Handle Tube. Position
the Set Screw hole outward as shown
HANDLE LATCH
5
4.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
6.2
Place the Clamp Down Handle into the large
hole in the Handle Ball. Position the Handle
so the Set Screw hole is aligned with that on
the Handle Ball.
6.3
Using an Allen Wrench, insert the
Handle Set Screw through the Tube Ball
and into the Handle. Torque to 55 in-lbs.
CLAMP DOWN TUBE SPLICE
7
Slide the Tube Splice onto the
Rear Clamp Down Tube, but
do not tighten until Step 18
FRONT CLAMP DOWN TUBE
8.1 Align Clamp Tube tang
holes to Crossbar.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN
CLAMP DOWN TUBE ADJUSTMENTS
8.2
9Torque to 90 in-lbs
FRONT LADDER HOOK
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PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪
Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
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VBC-226 ASSEMBLY INSTRUCTIONS–LEFT SIDE BASE
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For additional information regarding your VBC-226 Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
ADDITIONAL INFORMATION
Torque to
90 in-lbs
11.1
11.2
LADDER STOPS
LEFT SIDE BASE ASSEMBLY SEQUENCE