Safe Fleet Prime Design UXR 003-E User manual

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXR-003-E ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Rear Rotation Assembly................................... (Qty 1)
4—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 34.00”
3—Front Rotation Assembly.................................. (Qty 1)
6—Connecting Bar................................................. (Qty 1)
48.00”
5—Handle Latch .................................................... (Qty 1)
Right Hand
7—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
1—Utility Base Standing Mount............................ (Qty 2)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXR-003-E ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
8—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
9—L Post ................................................................ (Qty 2)
9.25”
HKT-8162-Rotation Hardware Kit
HKT-0122 Mounting Hardware Kit
Anti-Seize (1X)
M8 x 35MM (8X)
M8 x 70MM (4X)
Lock Nut (12X) Flat Washer (8X)Lock Washer (4X)
Sealing Washer (8X)
Fender Washer
(8X)
Neoprene Washer
(8X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (10X)
M8 Lock Nut (4X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
" Flat Washer (8X)

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXR-003-E ASSEMBLY INSTRUCTIONS–MOUNTING BRACKETS
98.50”
96.00”
(Do Not Drill. Shown
for reference only.)
6.00”
6.00”
10.50”
M8 x 35mm Bolt
Sealing Washer
Neoprene Washer
Fender Washer
M8 Lock Nut
86.50”
74.50”
72.00”
6.00”
6.00”
10.50”
84.00”
Dimensions A Dimensions B
UTB-2316 MOUNTING BRACKETS
BRACKET PRE-ASSEMBLY
Drill holes into the Service
Body mounting location
according to dimensions
shown for 8.00 ft rack
conguration.
0.1
Apply Anti-Seize compound to Mounting Bracket bolts. The
shorter bolt assemblies are on the outside as shown.
0.3
0.4
Torque all Mounting
Bracket bolts to 90 in-lbs.
Dimensions shown below are for 6’ (72.00”), and 7’ (84.00”)
Crossbar spacing.
Dimensions A are measured from center to center of top
mounting rail. Dimensions B are measured from outside
Bracket Hole to outside Bracket Hole.
0.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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M8 x 70mm Bolt M8 x 70mm Bolt
Drill as requiredDrill as required
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RIGHT ROTATION ASSEMBLY SEQUENCE
REAR ROTATION ASSEMBLY FRONT ROTATION ASSEMBLY
UXR-003-E ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
1.1
1.2
Torque to 90 in-lbs.
2.1
2.2
Torque to 90 in-lbs.
Installer’s Note: Due to variances between Utility Body
manufacturers, the UTB Mounting Bracket’s top plate
comes undrilled from the factory. After installing the
Mounting Brackets, determine the correct positioning
of the Rotation Assembly according to your Utility
Body, then mark the hole locations on the Mounting
Brackets based upon the holes found in the Lowers as
shown in Steps 1.1–2.2

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
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UXR-003-E ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT
CONNECTING BAR
CYLINDER HARDWARE
FRONT DRIVE SHAFT
3.1
3.2
3.3
Torque to
90 in-lbs
4.1
4.2
5.1
6.1
6.2
5.2
6.3
Torque to
90 in-lbs
3.4
Torque to 80 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
7
UXR-003-E ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FASTENERS
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
DRIVE SHAFT SEALING
L POSTS
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8.1
8.1
8.2
Torque to 90 in-lbs
9.2
Torque to 90 in-lbs
9.1
9.1
10.1
10.2
Apply Silicone Sealant to
Connecting Bar ends

PRIME DESIGN, A SAFE FLEET BRAND 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪ Phone: [phone] ▪ 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email:[email protected] ▪ www.primedesign.net
TM & © 2016 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6092974, 6764268, 6971563, 2364879, 8857689, 8511525, 8991889 AND OTHER PATENTS PENDING
8
For additional information regarding your UXR-003-E Ladder Rack,
please visit the Prime Design website at: www.primedesign.net.
Using a QR code reader in your smart phone or tablet, read the QR
Code shown below and follow the same steps as you would from your
laptop or computer.
If you’re viewing this document as an interactive PDF, you may simply
click on the QR Code below to access the Prime Design website.
ADDITIONAL INFORMATION
USAM-UXR003E-US01 Rev-B 1116
UXR-003-E ASSEMBLY INSTRUCTIONS–FINAL INSTRUCTIONS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
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CYLINDER ADJUSTMENT