Safe Fleet PRIME DESIGN VRR3-PC11B User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: i[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
2
2
4
5
7
8
11
1
10
12
9
6
11
3
Stiff Channel 78” (2X)
13
Anti-Seize (1X)
Mounting Mid-Foot (2X)Mounting Foot (4X) Foam Pad (6X) Channel Bracket (6X) M8 x 20MM (6X) M6 X 25MM (10X)
" Lock Washer (6X) " Flat Washer (22X)
M8 Lock Nut (6X)Sealing Washer (10X)
VRR3-PC11B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
1—FBM3-0113 ...................................................... (Qty 1)
Channels with Hardware
CONTENTS OVERVIEW
2—Rear Crossbar Assembly.................................. (Qty 1)
3—Center Crossbar Assembly............................... (Qty 1)
4—Front Crossbar Assembly................................. (Qty 1)
NOTE: This Manual contains Channels
and Hardware tting both two and three
Crossbar congurations.
If your model is a two Crossbar conguration,
disregard the extra Hardware contained in
the Channels and HKT-0166.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
3
VRR3-PC11B ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
9—Rear Drive Shaft............................................... (Qty 1)
Left Hand, B4 Version, 46.00”
10—Handle Latch Assembly ................................. (Qty 1)
Left Hand
8—Front Drive Shaft .............................................. (Qty 1)
B Version, 35.75”
12—Front Drive Shaft............................................ (Qty 1)
B Version, 11.75”
5—Rear Drive Shaft............................................... (Qty 1)
Right Hand, B4 Version, 46.00”
7—Connecting Bar................................................. (Qty 2)
2.00’
6—Handle Latch Assembly ................................... (Qty 1)
Right Hand
13—USQSG-Ergorack ............................................ (Qty 1)
Quick Start Guide, Rotation
14—HKT-8163 (Not called out in Overview)........ (Qty 2)
" Flat Washer (10X)
Anti-Seize (1X)
Lubricant (1X)
Clevis Pin (1X)
Cotter Pin (1X)
M8 x 50MM (4X) ⅜" x 2.25" (2X)
1.00" Sealing
Stickers (16X)
M8 Lock Nut (5X) ⅜" Lock Nut (2X) ⅜" Flat Washer (4X)
M8 x 25MM (1X)
¼ Flat Washer (2X)¼ Lock Washer (2X)M6 x 20MM (2X) L Post Bracket Clamp (2X) Z Post (2X) L Post (2X)
11—L & Z Post Kit.................................................. (Qty 2)
Adj. Z Post, 7.25”, L Post, w/HKT-0160

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
4
M8 Lock Nut
Flat Washer
Rear
Front
T Bolt Stud
3
3
10
5/12
4
2
1
6
7
11
9
8
3
Rear
MPK-0093
Front
MPK-0092
MPK-0092
Foam Pad
Mounting Bracket
M6 x 25MM Bolt
Sealing Washer
Flat Washer
VRR3-PC11B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
RIGHT SIDE ASSEMBLY SEQUENCE
MOUNTING BRACKETS
Install the Channel Mounting Brackets into the vehicle’s
roof mounting holes and torque to 60 in-lb.
1
CHANNELS
2.1 Apply Anti-Seize to all M8 T Bolt studs, then attach the
Channels to the Mounting Brackets using the indicated
hardware. Do not tighten until Step 2.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
5
Fig. A
Flush
Rear
Front
Fig. A
Rear
Front
Left
Right
M8 X 20MM
Lock Washer
Flat Washer
Left
Right
Rear
Front
Channel Rear Channel Front
(B) 48.00” (C) 24.00”
(A) 4.25”
VRR3-PC11B ASSEMBLY INSTRUCTIONS–FBM MOUNTINGS
2.2
Position the Channel ends
until contacting the End
Caps as shown in Figure A.
Torque all Mounting Bracket
Nuts to 90 in-lb
2.4
Loosen nuts
Position the rear Mounting
Brackets as shown.
Position the front and
mid Mounting Brackets
as shown.
Attach Mounting Brackets to the Aluminum
Strip Nuts located in the Channels
2.3
2.6 Position Mounting Brackets to designated dimension shown
below, then torque the M8 X 20MM bolt to 90 in-lbs. Proceed
to Step 3.1.

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
6
Rear
Front
Same As Front
Even Even
Center
Rear
Even Even
Front
VRR3-PC11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
REAR DRIVE SHAFT CYLINDER HARDWARE
4.1
4.2
4.3
Torque to
90 in-lbs
5.1
5.2
4.4
Torque to
80 in-lbs
NOTE: For instructional clarity, the FBM Mounting System will
not be shown for the remainder of this Assembly Manual.
CROSSBARS CROSSBAR ADJUSTMENT
3.1
Torque to
90 in-lbs
3.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
7
VRR3-PC11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
6.1
7.1
7.3
6.2
7.2
7.4
CONNECTING BAR FASTENERS
8
DRIVE SHAFT SEALING
9.1
Apply Silicone Sealant
to Connecting Bar ends
9.2
Torque to
90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
8
VRR3-PC11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Beginning with the Rear
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
10.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
10.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 10.4-10.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
10.4
10.6 Assemble the L Post
hardware. Do not
tighten until Step 10.8
Bracket Clamp sits
in L Post Bracket
as shown
10.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
10.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
9
VRR3-PC11B ASSEMBLY INSTRUCTIONS–RIGHT SIDE ROTATION
Torque to
80 in-lbs 10.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
10.7
Repeat steps 10.1-10.8 for
the front L Post installation
10.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
11.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
11.2
11.3
Torque to
90 in-lbs
Repeat steps 11.1-11.3 for
the front Z Post installation
11.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
12
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
10
VRR3-PC11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
19
14/21
13
15
16
20
18
17
22
LEFT SIDE ASSEMBLY SEQUENCE
Torque to
80 in-lbs
13.4
REAR DRIVE SHAFT CYLINDER HARDWARE
13.1
Torque to
90 in-lbs
13.2
13.3
14.1
14.2

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
11
VRR3-PC11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
CONNECTING BAR FRONT DRIVE SHAFT
15.1
16.1
16.3
15.2
16.2
16.4
CONNECTING BAR FASTENERS
17
DRIVE SHAFT SEALING
18.1
Apply Silicone Sealant
to Connecting Bar ends
18.2
Torque to
90 in-lbs

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
12
VRR3-PC11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Beginning with the Rear Crossbar,
loosen the bolt at the bottom of
the Auto Clamp, then slide the Auto
Clamp toward the inside end of the
Rotation Upper. Reposition the Auto
Clamp leaving a minimum of 1/4”
distance from the rubber bumper to
the edge of the Auto Clamp Bracket
as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
Ensure the Auto Clamp Spring is
seated into the spring catch
19.3
Place the L Post into
the bottom groove of the
Rear Crossbar, ensuring
the L Post seats into the
Crossbar’s inside bottom
groove as seen from the
front of the Rear Crossbar
19.2 Prepare the L Post by removing the hex head bolt, lock
washer, at washer, and Bracket Clamp. Retain for
installation Steps 19.4-19.8.
Slide L Post Bracket Clamp
into bottom groove, then slide
into L Post Bracket as shown
19.4
19.6
Assemble the L Post
hardware. Do not
tighten until Step 19.8
Bracket Clamp sits
in L Post Bracket
as shown
19.5
Note: The orientation of
the bolt hole faces away
from the Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The Auto Clamps may come preset from the factory
for packaging purposes only. To assemble the L Posts to the
Crossbars, the Auto Clamps may need to be repositioned.
19.1

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
13
VRR3-PC11B ASSEMBLY INSTRUCTIONS–LEFT SIDE ROTATION
Torque to
80 in-lbs
19.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
19.7
Repeat steps 19.1-19.8 for
the front L Post installation
19.9 Ensure both Z Post Mounting
Clamps are fully seated into
the top groove of the Upper
20.1 Slide the Z Post into the Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
20.2
20.3
Torque to
90 in-lbs
Repeat steps 20.1-20.3 for
the front Z Post installation
20.4
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Adjust the Cylinder Flow
Control Screw to allow
approximately 3 seconds
time for the ladder to glide
down when operating the
loaded Ladder Rack.
21
CYLINDER ADJUSTMENT

PRIME DESIGN, A SAFE FLEET BRAND ▪Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 ▪Phone: [phone] ▪Toll Free: 1.8.PRIME.RACK ▪Fax: [phone] ▪Email: in[email protected] ▪Website: www.primedesign.net
TM & © 2018 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6764268, 6971563, 2364879, 8857689, 8511525, 8991889, 2271515, 2364897, 9506292, 9481313, 9481314, 9796340, 6202807, 6427889, 9415726 AND OTHER PATENTS PENDING
14
VRR3-PC11B ASSEMBLY INSTRUCTIONS–FINAL INSTRUCTIONS
22 Place the Quick Start Guide into
the vehicle’s glove box for ladder
setup and adjustment.
QUICK START GUIDE

Page Intentionally Left Blank

USAM-VRR3PC11-US01 Rev-C 1218