Samson TROVIS 5177 Service manual

Automation System TROVIS 5100
Ventilation Controller
TROVIS 5177
Mounting and
Operating Instructions
E 5177 EN
®
Electronics from SAMSON
Firmware version 1.05
Edition September 2000

Contents
1 Scope of the ventilation controller. . . . . . . . . . . . . . . . . . . . 5
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Operating controls on front panel . . . . . . . . . . . . . . . . . . . . 7
3.1.1 Mode switch (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.2 Selection switch for manual operation (B) . . . . . . . . . . . . . . . .
3.1.3 Changeover key and reset key (C, D) . . . . . . . . . . . . . . . . . .
3.1.4 Set point correction switch (F) . . . . . . . . . . . . . . . . . . . . . .
3.1.5 Arrow keys and enter key (H, I) . . . . . . . . . . . . . . . . . . . . . 9
3.2 Manual operation mode . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Control levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.1 Info levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.2 Changing system code number. . . . . . . . . . . . . . . . . . . . . 16
3.3.3 Control method . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.4 Parameter levels (PA1 to PA9) . . . . . . . . . . . . . . . . . . . . . 19
3.3.5 Key code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.6 Configuration levels (Co) and function blocks (Fb). . . . . . . . . . . . 31
4 Description of systems . . . . . . . . . . . . . . . . . . . . . . . . 34
5 Function escriptions . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.1 Control method . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.1.1 Supply air temperature control . . . . . . . . . . . . . . . . . . . . . 4
5.1.2 Exhaust air temperature control . . . . . . . . . . . . . . . . . . . . 4
5.1.3 Exhaust air temperature cascade control . . . . . . . . . . . . . . . . 49
5.1.4 Room temperature control . . . . . . . . . . . . . . . . . . . . . . . 50
5.1.5 Room temperature cascade control . . . . . . . . . . . . . . . . . . . 50
5.1.6 Supply air humidity control . . . . . . . . . . . . . . . . . . . . . . 51
5.1.7 Exhaust air/room humidity control . . . . . . . . . . . . . . . . . . . 51
5.1. Exhaust air or room humidity cascade control . . . . . . . . . . . . . 52
5.2 Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.2.1 Setting the type of sensor (Co6 Fb00Fb13) . . . . . . . . . . . . . . 53
5.2.2 Calibrating the sensor (Co6 Fb23) . . . . . . . . . . . . . . . . . . . 53
5.2.3 Analog inputs (Co5 Fb1 Fb21) . . . . . . . . . . . . . . . . . . . 54
5.2.4 Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2.5 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.3 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
EB 5177 EN 1

5.3.1 Circulation pump control for the heating coil (BA3) . . . . . . . . . . . 57
5.3.2 Enabling fan speed 1 (BA4) . . . . . . . . . . . . . . . . . . . . . . 57
5.3.3 Enabling fan speed 2 (Co4 Fb02, BA5) . . . . . . . . . . . . . . . . 57
5.3.4 Enabling the cold storage (Co3 Fb12, BA6) . . . . . . . . . . . . . . 5
5.3.5 Binary output dependent on Y3 (Co3 Fb12, BA6) . . . . . . . . . . . . 5
5.3.6 Controlling the chiller (Co3 Fb12, BA6) . . . . . . . . . . . . . . . . 59
5.3.7 Circulation pump control for the HRU (BA7) . . . . . . . . . . . . . . 59
5.3. On/off output of heating coil (Co1 Fb12, BA7) . . . . . . . . . . . . . 59
5.3.9 Three-step output for heating coil (Co1 Fb13; BA6, BA7) . . . . . . . . 60
5.3.10 Fault alarm output (BA1). . . . . . . . . . . . . . . . . . . . . . . . 60
5.3.11 Heating coil (Y1, Co1 Fb21) . . . . . . . . . . . . . . . . . . . . . . 60
5.3.12 Mixed air chamber (Y2, Co5 Fb07, Co2 Fb21, PA2) . . . . . . . . . . 60
5.3.13 Heat recovery unit (Y2, Co2 Fb21) . . . . . . . . . . . . . . . . . . . 63
5.3.14 Humidifier (Y2,Y4, Co4Fb21) . . . . . . . . . . . . . . . . . . . . . 64
5.3.15 Cooling coil (Y3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.3.16 Air volume control (Co4Fb04, Fb20; Co5Fb1 21, Y4) . . . . . . . . 65
5.3.17 Request for externally required signal over LON (Co1Fb01) . . . . . . . 66
5.4 Time functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.4.1 Summer deactivation . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.4.2 Summer time operation (PA) . . . . . . . . . . . . . . . . . . . . . . 6
5.4.3 Automatic summer time/winter time changeover (Co5Fb16). . . . . . . 69
5.4.4 Public holidays and vacations (PA5) . . . . . . . . . . . . . . . . . . 69
5.4.5 Time schedules (times-of-use) (PA4, PA5) . . . . . . . . . . . . . . . . 69
5.5 Control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.5.1 System start-up mode . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.5.2 Summer compensation (PA5) . . . . . . . . . . . . . . . . . . . . . 71
5.5.3 Outdoor temperature-controlled supply air control . . . . . . . . . . . 71
5.5.4 Sustained room temperature (Co5Fb05) . . . . . . . . . . . . . . . . 72
5.5.5 Night purge (Co5Fb17) . . . . . . . . . . . . . . . . . . . . . . . . 73
5.5.6 Air quality control via the mixed air chamber (Co5Fb1 21, PA). . . . 73
5.5.7 Supply air temperature limit (Co5Fb01, Co5Fb1 PA5) . . . . . . . . . 74
5.5. Return air temperature limit (Co5Fb04, PA1) . . . . . . . . . . . . . . 74
5.5.9 Variable return air temperature maximum limit (PA1) . . . . . . . . . . 75
5.5.10 Supply air humidity limit (Co5Fb06, Fb19; PA5) . . . . . . . . . . . . 75
5.6 Controller reaction when faults occur . . . . . . . . . . . . . . . . . . 76
5.6.1 Sensor failure and malfunctions . . . . . . . . . . . . . . . . . . . . 76
2EB 5177 EN

5.6.2 Setting default values . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.7 Protective functions . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.7.1 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.7.2 Locking settings (Co5Fb23) . . . . . . . . . . . . . . . . . . . . . . 7
5.7.3 Forced operation of the pumps. . . . . . . . . . . . . . . . . . . . . 7
6 LON communication (Co7, PA7, Co5 Fb03) . . . . . . . . . . . . . . 79
6.1 Configuring the LON interface . . . . . . . . . . . . . . . . . . . . . 79
7 Serial interface (Co9) . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.1 Interface versions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7.2 Operation with a dial-up modem . . . . . . . . . . . . . . . . . . . 2
7.2.1 Configuring the controller interface. . . . . . . . . . . . . . . . . . . 2
7.2.2 Parameters for operation with dial-up modem (PA9) . . . . . . . . . . 3
7.3 Status register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7.4 Operation with a dedicated line (bus operation) . . . . . . . . . . . . 6
7.4.1 Bus connection to RS-4 5 interface. . . . . . . . . . . . . . . . . . . 6
7.4.2 Configuring the interface . . . . . . . . . . . . . . . . . . . . . . . 6
8 Memory mo ule . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
.1 Data transfer between controller and memory module . . . . . . . . . 7
9 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . 90
11 Technical ata . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Appen ix A Lists of function blocks . . . . . . . . . . . . . . . . . . . . . . . . 95
Appendix A.1 Configuration level Co1 for heating coil . . . . . . . . . . . . . . . . 95
Appendix A.2 Configuration level Co2 for heat recovery . . . . . . . . . . . . . . . 95
Appendix A.3 Configuration level Co3 for cooling coil . . . . . . . . . . . . . . . . 95
Appendix A.4 Configuration level Co4 . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendix A.5 Configuration level Co5 of functions affecting all systems . . . . . . . . 97
Appendix A.6 Configuration level Co6 for sensor initialization . . . . . . . . . . . . 101
Appendix A.7 Configuration level Co7 for LON communication . . . . . . . . . . . 102
Appendix A. Configuration level Co for error initialization. . . . . . . . . . . . . 102
Appendix A.9 Configuration level Co9 for Modbus communication . . . . . . . . . . 103
EB 5177 EN 3

Appen ix B Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Appendix B.1 Parameters set in PA1 level . . . . . . . . . . . . . . . . . . . . . . 104
Appendix B.2 Parameters set in PA2 level . . . . . . . . . . . . . . . . . . . . . . 10
Appendix B.3 Parameters set in PA3 level . . . . . . . . . . . . . . . . . . . . . . 110
Appendix B.4 Parameters set in PA4 level . . . . . . . . . . . . . . . . . . . . . . 111
Appendix B.5 Parameters set in PA5 level . . . . . . . . . . . . . . . . . . . . . . 112
Appendix B.6 Parameters set in PA7 level (LON communication) . . . . . . . . . . . 120
Appendix B.7 Parameter der Ebene PA9 (Modbus) . . . . . . . . . . . . . . . . . 121
Appen ix C Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Appendix C.1 Info level InF1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Appendix C.2 Info level InF2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Appendix C.3 Info level InF3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Appendix C.4 Info level InF4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Appendix C.5 Info level InF5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Appen ix D Resistance values of temperature sensors. . . . . . . . . . . . . . . 129
Appen ix E Customer ata. . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
In ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Key co e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Important symbols on the isplay . . . . . . . . . . . . . . . . . . 149
Front view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
4EB 5177 EN

1 Scope of the ventilation controller
The TROVIS 5177 Ventilation Controller is
designed for controlling and monitoring air
handling systems, ranging from simple air
heaters right up to complex ventilation and
air conditioning systems that contain heating
coils, mixed air chambers, cooling coils,
humidifiers and heat recovery units.
These mounting and operating instructions
will enable you to operate the switches and
keys of this controller as well as give an
explanation of the electrical connection and
mounting procedure. Also the extensive possi-
bilities for configuration and
parameterization are described. Please note
that changes in configuration and
parameterization require specialized knowl-
edge on ventilation technology!
After the controller has been connected to the
power supply, it is basically ready for opera-
tion. Since the controller functions according
to time schedules, make sure the time and
date are set before start-up. Refer to page 22
onwards for step-by-step instructions on how
to set the time and date.
The controller also saves information on con-
figuration and parameters in a memory that
can function for a long time without a power
supply. Only the time and date need to be
reset after a power failure.
The controller contains default setting to oper-
ate the ventilation system from 07.00 to
22.00 hours. If the two-speed fans are acti-
vated, the default setting for time-of-use
between 10.00 and 15.00 hours. If you want
a different time schedule for these setting,
you must change the times-of-use. Refer to
page 26 for details on how to change these
settings.
If you require more information on a certain
topic, use the subject index at the end of
these instructions.
EB 5177 EN 5
Scope of the ventilation controller

2 Safety instructions
4Assembly, start-up and operation of this
device may only be performed by trained
and experienced personnel familiar with
this product. Proper transportation and
storage are assumed.
4The controller is intended for use in elec-
trical power installations. For wiring and
maintenance, you are required to observe
the relevant safety regulations.
4In automatic operating mode (time-con-
trolled operation), the device ensures that
all protective functions that are vital for
the system are monitored. Safety features
such as frost protection monitoring and
excess temperature protection, however,
are not active in the following cases: de-
fective controller and failure of function;
defective sensors or sensors that are not
connected or have not been deactivated;
lack of operating voltage to the controller.
4The installation and electrical wiring de-
scribed in these instructions should only
be performed by authorized personnel.
4Changing function blocks and their pa-
rameters (see Appendix A) requires spe-
cialized knowledge of ventilation systems
and should only be performed by trained
staff.
6EB 5177 EN
Safety instructions

3 Operation
To understand the operation of this control-
ler, use the fold-out page at the end of these
mounting and operating instructions!
The controller is operated over switches and
keys. They are accessible after the clear front
door is opened. The mode switch (A)
switches between the various operating
modes. You can view parameters such as
temperatures and set points using switch (C)
and the keys (H) and (I) as well as determine
the selectable functions and controller param-
eters. During which, you can access the vari-
ous levels described in section 3.3. All set-
tings made and the information required
appear on the display (G).
It is also possible to transfer configuration
and parameterization data with a memory
module in the controller, refer to section .
The following sections contain a description
of the individual switches and keys as well as
concerning the operation of the individual
levels.
3.1 Operating controls on front panel
3.1.1 Mo e switch (A)
Use this switch to select the operating mode:
Automatic operation: Rate opera-
tion/stan -by operation: The control-
ler works according to set times-of-use
and switches between rated and
stand-by operation.
Automatic operation: Rate opera-
tion/re uce operation: The control-
ler works according to set times-of-use
and switches between rated and, in
contrast to previous mode, reduced
operation.
Rate operation: The ventilation sys-
tem is constantly in operation. It is
controlled acc. to the set point(s) for
day, e.g. Supply air day set point.
Re uce operation: The ventilation
system is constantly in operation. It is
controlled acc. to the set point(s) for
night, e.g. Supply air night set point.
Stan -by operation: The ventilation
system is switched off. The frost protec-
tion is active, provided it has been
enabled, see section 5.7.1
Manual operation: In combination
with the selection switch for manual
operation (B), the ventilation controller
can be operated in the manual mode,
see section 3.2.
EB 5177 EN 7
Operating controls on front panel Operation
Y1 Y2 Y3 Y4
1109876542103

3.1.2 Selection switch for manual operation (B)
If the mode switch (A) is set to manual mode
and the manual level is activated, you can
use this switch to operate the output which
you have selected over the selection switch
for manual operation (B), see section 3.2.
Y1 Control output Y1 (heating coil)
Y2 Control output Y2 (humidifier,
mixed air chamber, heat recovery
unit)
Y3 Control output Y3 (cooling coil)
Y4 Control output Y4 (humidifier Anl
and Anl 9)
Pump(s)
Fans (former symbol )
3.1.3 Changeover key an reset key (C, D)
Theses keys must be operated with a pointed
object (e.g. pencil). The following functions
are available:
Changeover key lets you change
between the main levels: operating
and configuration levels.
Reset key resets all parameters in
the parameter level (!) to their
default settings.
3.1.4 Set point correction switch (F)
The set point can be increased or reduced
with the aid of this switch.
−Set point is reduced by 1 K per
raster
0 No change in set point
+ Set point is increased by 1 K per
raster
8EB 5177 EN
Operation Operating controls on front panel
Y1 Y2 Y3 Y4
Y1 Y2 Y3
Y1 Y2 Y3 Y4
Y1 Y2 Y3 Y4

3.1.5 Arrow keys an enter key (H, I)
Arrow keys let you scroll within lev-
els, select parameters and function
blocks as well as increase and
reduce values
Enter key lets you activate levels,
parameters, function blocks as well
as confirm changed values
3.2 Manual mo e
Note!
In manual mode, the user can set the outputs anyway as required. On selecting the man-
ual mode, all limit temperatures and logical links ceased to be in force. The user has ab-
solute control and takes on responsibility for interaction between all the outputs and the
resulting consequences.
As soon as you set the mode switch to the
switch position, all operating states of the
controller outputs are frozen, i.e. the con-
trol signals as well as the switching states of
the binary outputs from automatic operation
are kept regardless of the input variables. If
you have changed the output variables over
manual mode, these states are maintained
until you exit the manual mode.
The system frost protection is guaranteed pro-
vided that the function block Co5 Fb15= ON
is activated.
EB 5177 EN 9
Man al mode Operation
Y1 Y2 Y3