Samsung AW05B0LA User manual

ROOM AIR CONDITIONER
AW05B0LA(AW0519)
AIR CONDITIONER CONTENTS
1. Precautions
2. Product Specifications
3. Installation and Operating
Instructions
4. Disassembly and Reassembly
5. Troubleshooting
6. Exploded Views and Parts List
7. Block Diagram
8. Wiring Diagram
SERVICE Manual
AW-05B0LA(AW0519)-front 11/27/98 3:16 PM Page 2

ELECTRONICS
Samsung Electronics Co., Ltd. NOV. 1998.
Printed in Korea.
Code No. DB81-00023A(1)
©
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1. Precautions
Samsung Electronics 1-1
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker.
2. Use proper parts: Use only exact
replacement parts. (Also, we recommend
replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools
and test equipment, and know how to use
equipment may cause problems later-
intermittent contact, for example.
4. Power Cord: Prior to repair, check the
power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid
tapping into a power cord. This practice
may result in malfunction or fire.
6. After completing repairs and reassembly,
check the insulation resistance, Procedure:
Prior to applying power, measure the
resistance between the power cord and the
ground terminal. The resistance must be
greater than 30 megohms.
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions
are satisfactory. Relocate the unit if
necessary.
9. Keep children away from the unit while it is
being repaired.
10. Be sure to clean the unit and its surrounding
area.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
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Samsung Electronics 2-1
2. Product Specifications
2-1 Table
Item
Type
Dimensions:
Width x Height x Depth
Packing Size:
Width x Height x Depth
Voltage:
Phase
Frequency
Operating Current
Power Consumption
Refrigerant Type
Refrigerant Charge
Cooling Capacity
E.E.R
Humidity Removed
Air Circulation
Net Weight
Condenser
Condenser Fan
Evaporator
Evaporator Fan
Fan Motor
Compressor(Rotary)
Overload Protect
Fan Motor Capacitor
Compressor Capacitor
Plug Type
Fan Speed Control
Thermo Control
Design Pressure
High Side/Low Side
-
Inches
mm
Inches
mm
Volt
-
Hz
A
W
FREON
OZ
BTU/h
(BTU/h,W)
LT/h
C.F.M
LBS
Row
Type
Row
Type
Model
Model
-
µ F/VAC
µ F/VAC
-
-
-
PSI
Window
17-7/8 x 12-3/4 x 12
452 x 305 x 325
19-1/2 x 17-1/2 x 15
493 x 380 x 442
115
Single
60
5.6
625
R-22
11.6
5,000
8.0
0.8
125
51
1
Propeller Fan
1
Squirrel Cage
IC - 9625SWD6C
44A056HW2E1
MRA12040-12008
6 & 30/330
(DUAL TYPE)
Parallel
Selector S/W
Thermostat
300/150
Unit of Measure Remarks
AW05B0LA(AW0519)
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2-2 Samsung Electronics
2-2 Dimensions
452
325
305 305
Unit : mm
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Samsung Electronics 3-1
3. Installation and Operating Instructions
3-1 Installation
3-1-1 Selecting Area for Installation
Select an area for installation that is suitable to the
customerÕs needs.
1. Make sure that you install the unit in an area
providing good ventilation. The air conditioner
must not be blocked by any obstacles affecting the
airflow near the air inlet and the air outlet.
2. Make sure that you install the unit in an area that
allows good air handling. The installation area
must be able to endure vibration from the unit.
3. Make sure that you install the unit away from heat
or vapor.
4. Make sure that you install the unit in an area
which is cool and has adequate space.
5. Make sure that you install the unit in an area away
from TVs, audio units, cordless phones,
fluorescent lighting fixtures and other electrical
appliances (at least 1 meter clearance).
6. Make sure that you install the unit in an area which
provides easy drainage for condensed water.
7. Make sure that you install the unit in area not
exposed to the rain or direct sunlight.
(Install a separate sunblind if exposed to direct
sunlight).
8. Make sure that you install the unit in an area
allowing good air movement. Do not install it in
a space that would cause noise amplification
of noise.
9. Fix the unit firmly if mounted in a high place.
Caution:
It is harmful to the air conditioner if it is used in the following environments : greasy areas (including areas near
machines), salty areas such as coast areas, areas where sulfuric gas is present (such as hot spring areas), Contact
your dealer for advice.
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3-2 Samsung Electronics
3-2 Controls and Components
3-2-1 Thermostat
3-2-2 Operating Switch
HI
COOL
HI
FAN
LOW
FAN LOW
COOL
OFF 6
COOLEST
2
48
10
12
Timer indicator Temperature indicator
1) Off :
When room temperature is lowered by using the air conditioner, the gas within the thermostat
will contract and cause a break in the electrical contact. The compressor will stop.
After the compressor stops, the room temperature will rise.
2) On :
As the room temperature increases to a selected level, the gas of the thermostat expands
causing electrical contact, which provides source of electric power to the compressor.
the room temperature will fall and the cycle will repeat.
3) Control Operation :
By turning control knob clockwise(toward higher numbers), the temperature will be cooler.
By turning the control knob counterclockwise(toward lower numbers), the temperature will be warmer.
Level 1 : Cool air will be supplied above 30~35¡C
Cool air will be ceased below 28~32.5¡C
Level 12 : Cool air will be supplied above 11~17¡C
Cool air will be ceased below 7~13¡C
¥ Slowly turn the Fan Selector Switch in the following order : to LOW FAN, HIGH FAN, LOW COOL, HIGH COOL.
¥ OFF : All functions will be off.
¥ LOW FAN : The circulation of air is low.
¥ HIGH FAN : The circulation of air is maximum.
¥ LOW COOL : Circulation, cooling, and humidity removal are low(all simultaneousy operated).
¥ HIGH COOL : Circulation, cooling, and humidity removal are maximum(all simultaneously operated).
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Samsung Electronics 4-1
4. Disassembly and Reassembly
4-1 Compressor Replacement Flow Chart
Locate cause of defect
Release refrigerant
Disconnect electrical wiring
from compressor
Cut refrigerant lines
from compressor
Plug disconnected lines
Replace compressor
Inspect electrical
wiring for defects,
and terminals for
correct and secure
connections
Solder discharge line
Corrective action Check refrigerant oil level
Add oil as necessary
Solder suction line Use nitrogen gas
Perform soldering function
Fill system with nitrogen gas
Check for leakage
Pinch and braze filling tube
Recharge system
Evacuate system
Release nitrogen gas?
Problem?
Low oil level? NY
Y N
N
Y
Leakage?
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4-2 Samsung Electronics
4-2 Checking the Oil
4-2-1 Oil quality
4-2-2 Changing and adding refrigerant oil
1. Change the compressor - DO NOT recharge the oil as the compressor itself is
already charged.
2. Change the condenser .... add 50cc
3. Change the evaporator .... add 50cc
4. When the refrigerant is replaced .... add 30cc oil.
5. After vacuum is completed, the oil is filled through the high pressure side.
6. In the event of a refrigerant leak, generally it is not necessary to add oil
(unless the oil has leaked significantly).
Put approximately 10cc oil into a transparent container and test it.
4-3 Refrigerant Oil Specifications
Normal
Overheat
Motor Damage
Condition of
Refrigerant Cycle Color
Light Yellow
Brown Color
Dark Brown
No Odor
-
Pungent Oil
Odor Remarks
Return with the system
Oil Change
Oil Change
Condition of Oil
Model Oil Specification Oil Change
AW05B0LA(AW0519) SONTEX 200LT 280CC
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Samsung Electronics 4-3
4-4 Disassembly and Reassembly Procedure
Stop operating of the air conditioner and remove the power cord before repairing the unit.
No. Part name Procedures Remarks
①
➁
➂
➃
Ass'y - Grille 1. Remove the knobs and the grille screw
located behind the knob on right.
2. Remove the grille from the cabinet by pushing
in on the grille tabs on both cabinet sides, and
then lift the grille off the top latches.
Ass'y - Frame 1. Remove the 8 screws on each of the cabinet
and lift the cabinet upward.
Ass'y - Evaporator 1. Remove foam-seal on the top of the unit.
2. After unfolding evaporator cover upwardly,
remove screw on top of right side.
3. Separate the evaporator from the unit.
Ass'y - Blower 1. Loose the bolt to disassemble the blower.
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4-4 Samsung Electronics
Disassembly and Reassembly
No. Part name Procedures Remarks
➄
➅
➆
⑧
Ass'y - Control 1. Remove the 2 screws at the bottom of
between the base-pan and the control-box.
2. Separate the power cord from the base pan.
Ass'y - Condenser 1. Remove the 6 screws on the condenser.
2. Separate the cond-casing from the base-pan.
Ass'y - Fan Propeller 1. Loose the bolt to disassemble the fan-propeller.
2. Separate the fan-propeller from the motor and
the cond-casing.
Ass'y - Motor 1. Separate the motor and the bulk-head from the
base pan.
2. Loose the 4 nuts on the bulk-head.
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Samsung Electronics 5-1
5. Troubleshooting
5-1 Method of Troubleshooting and Cautions on Troubleshooting
Before troubleshooting the air conditioner,
it is necessary to determine whether the electrical power or the electrical parts are faulty.
Follow this procedure :
The input voltage shall be 115V/60Hz
The air conditioner may not operate properly if the voltage is out of this range.
Malfunction Check point Possible cause
1. check the thermostat position. 1. Setting temp is lower than room temp.
2. check the connection of the lead wire. 2. Disconnection of the lead wire.
3. check the over load protector. 3. O.L.P is faulty
4. check the compressor. 4. Compressor is faulty
1. check the connection of the lead 1. disconnection of the lead wire
wire & switch. 2. switch is faulty.
2. check the motor 3. motor is faulty
1. check the refrigerant leakage. 1. Caused by the pipe crack
2. check the evaporator condition 2. shortage of refrigerant
( freezing, blocked with dusts, etc. ) 3. clean the evaporator & air filter.
❈Difference of temp. exists between
the suction side and the discharge
side at least 12°C
❈Standard condition
Indoor : 27°C outdoor : 35°C
1. check vibration of the pipe 1. pipes are contact with the other parts.
2. check the propeller fan and blower 2. the hex nut is loose
( not loose or broken ). 3. the parts are broken
3. check bearing noise of the motor 4. motor is faulty
4. check the compressor noise against 5. compressor is faulty
that of other compressors.
5-1-1 Check the Voltage of the power source.
5-1-2 Check weak and fragile parts.
5-1-3 Check the connection of terminals.
5-1-4 When a malfunction occurs:
➀
➁
➂
➃
The compressor does not
operate.
The motor does
not operate.
The cooling capacity
is low.
Noise
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6-1 Samsung Electronics
6. Exploded View and Parts List
6-1 AW05B0LA(AW0519)
33
5
6
7
8
4
39
11
10
9
28
34 29
1
9
4
14
13
16
27
26
25
12 23
24
232
21
20
22
3
17
18
35
34
37
38
31
30
36
15
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Samsung Electronics 6-2
■Part List
No. Code No. Description Specification Q'TY Remarks
AW050LA
DB96 - 30359A
DB96 - 40209A
DB62 - 31672A
DB95 - 10065J
DB63 - 10504A
DB47 - 20007S
DB67 - 60020A
DB63 - 20002A
6021 - 000124
DB60 - 50008A
DB73 -10004A
6003 - 000340
DB34 - 90027C
DB47 - 20029B
DB61 - 40060A
DB93 - 00010A
DB61 - 10073A
DB63 - 10007A
DB98 - 10086B
DB70 - 10186A
DB94 - 30085A
DB60 - 20019A
DB31 - 00002B
DB94 - 30071A
DB92 - 10099B
DB67 - 60037A
DB63 - 30049H
DB64 - 50130A
DB67 - 60012A
DB66 - 30073G
2501 - 00357
DB65 - 1003A
DB64 - 60075A
DB71 - 40003A
DB90 - 20017F
DB60 - 30018A
DB70 - 10244A
DB61 - 30134A
DB92 - 30005B
DB92 - 30007B
DB64 - 20005D
DB39 - 10032F
CONDENSER
EVAPORATOR
TUBE - CAPILLARY
ASSY - COMP
COVER - TERMINAL
OLP
SPRING - OLP
GASKET
NUT - HEXAGON
WASHER - COMP
GROMMET - ISOLATOR
SCREW - TAPTITE
SWITCH - SELECTOR
THERMOSTAT
HOLDER THERMO
ASSY - CONTROL BOX
CASE -EVAP
COVE - EVAP
ASSY - BULK HEAD
PLATE - COND
ASSY - BLOWER
BOLT - SPECIAL
MOTOR
ASSY - FAN
ASSY - GRILLE PART
SPRING - PANEL
GUARD - FILTER
KNOB - ASSY
SPRING - KNOB
BLADE - V
C - OIL
CLIP - CAPACITOR
CABINET
BAR
ASSY - BASE
NUT - FLANGE
PLATE - REINF
BRACKET - EVAP COVER
ASSY - SHUTTER LF
ASSY - SHUTTER RH
SHUTTER - ANGLE UP
POWER CORD
D - FIN, HEX, 1RX12S
D - FIN, HEX, 1RX12S
ASSY, 0D2.75, ID1.2, L1200, -
44A056HW2E1, 5645BTU/H
NORYL
MRA12040 - 12008
STS304 - WPA
EPDM, T0. 8
1C, M8, ZPC(YEL)
0D24, T1.6, ZPC, SBC1
EPDM
PH, +, C, M4, L8
250V, 1A, SRB - 315 - 5
BU - A127
T1.5 NTR
ASV05, 06CA
FORM PS
PP4017, T2.0, BLK
ASPO5LAS1
SGCC - M, T0.7
ABS
M6XL 11
IC - 9625SWD6C
ABS + G/FIBER
HIPS(W9391) (DB92-10031J)
STS - 304
HIPS(W9391)
ABS(W9391)
STS - 5, D6.1, - 0D6.7
PP(W9391)
30/6uF, 330V
SBHG1, T0.6
SCP1, T0.7
STEEL
SCP1, PAINTED
SM20C, M5
SGCC - M, T0.7
SBHG - M, T0.8
W9391(WHT)
W9391(WHT)
SCP1, T1.0, PAINTED
SPT - 3, AWG18
1
1
1
1
1
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
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6-1 Samsung Electronics
6. Exploded View and Parts List
6-1 AW05B0LA(AW0519)
33
5
6
7
8
4
39
11
10
9
28
34 29
1
9
4
14
13
16
27
26
25
12 23
24
232
21
20
22
3
17
18
35
34
37
38
31
30
36
15
AW-05B0LA(AW0519)-1 11/27/98 2:05 PM Page 5-2

Samsung Electronics 6-2
■Part List
No. Code No. Description Specification Q'TY Remarks
AW050LA
DB96 - 30359A
DB96 - 40209A
DB62 - 31672A
DB95 - 10065J
DB63 - 10504A
DB47 - 20007S
DB67 - 60020A
DB63 - 20002A
6021 - 000124
DB60 - 50008A
DB73 -10004A
6003 - 000340
DB34 - 90027C
DB47 - 20029B
DB61 - 40060A
DB93 - 00010A
DB61 - 10073A
DB63 - 10007A
DB98 - 10086B
DB70 - 10186A
DB94 - 30085A
DB60 - 20019A
DB31 - 00002B
DB94 - 30071A
DB92 - 10099B
DB67 - 60037A
DB63 - 30049H
DB64 - 50130A
DB67 - 60012A
DB66 - 30073G
2501 - 00357
DB65 - 1003A
DB64 - 60075A
DB71 - 40003A
DB90 - 20017F
DB60 - 30018A
DB70 - 10244A
DB61 - 30134A
DB92 - 30005B
DB92 - 30007B
DB64 - 20005D
DB39 - 10032F
CONDENSER
EVAPORATOR
TUBE - CAPILLARY
ASSY - COMP
COVER - TERMINAL
OLP
SPRING - OLP
GASKET
NUT - HEXAGON
WASHER - COMP
GROMMET - ISOLATOR
SCREW - TAPTITE
SWITCH - SELECTOR
THERMOSTAT
HOLDER THERMO
ASSY - CONTROL BOX
CASE -EVAP
COVE - EVAP
ASSY - BULK HEAD
PLATE - COND
ASSY - BLOWER
BOLT - SPECIAL
MOTOR
ASSY - FAN
ASSY - GRILLE PART
SPRING - PANEL
GUARD - FILTER
KNOB - ASSY
SPRING - KNOB
BLADE - V
C - OIL
CLIP - CAPACITOR
CABINET
BAR
ASSY - BASE
NUT - FLANGE
PLATE - REINF
BRACKET - EVAP COVER
ASSY - SHUTTER LF
ASSY - SHUTTER RH
SHUTTER - ANGLE UP
POWER CORD
D - FIN, HEX, 1RX12S
D - FIN, HEX, 1RX12S
ASSY, 0D2.75, ID1.2, L1200, -
44A056HW2E1, 5645BTU/H
NORYL
MRA12040 - 12008
STS304 - WPA
EPDM, T0. 8
1C, M8, ZPC(YEL)
0D24, T1.6, ZPC, SBC1
EPDM
PH, +, C, M4, L8
250V, 1A, SRB - 315 - 5
BU - A127
T1.5 NTR
ASV05, 06CA
FORM PS
PP4017, T2.0, BLK
ASPO5LAS1
SGCC - M, T0.7
ABS
M6XL 11
IC - 9625SWD6C
ABS + G/FIBER
HIPS(W9391) (DB92-10031J)
STS - 304
HIPS(W9391)
ABS(W9391)
STS - 5, D6.1, - 0D6.7
PP(W9391)
30/6uF, 330V
SBHG1, T0.6
SCP1, T0.7
STEEL
SCP1, PAINTED
SM20C, M5
SGCC - M, T0.7
SBHG - M, T0.8
W9391(WHT)
W9391(WHT)
SCP1, T1.0, PAINTED
SPT - 3, AWG18
1
1
1
1
1
1
1
1
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
AW-05B0LA(AW0519)-1 11/27/98 2:05 PM Page 5-3

Samsung Electronics 7-1
7. Block Diagram
7-1 Refrigerating Cycle Block Diagram
PINCH PIPE
(SERVICE VALVE) SUCTION LINE
ACCUMULATOR/COMPRESSOR
EVAPORATOR
CAPILLARY TUBE
CONDENSER
DISCHARGE LINE
PINCH PIPE
(SERVICE VALVE)
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Samsung Electronics 8-1
CAPACITOR
THERMOSTAT
MOTOR
COMP
PLUG GROUNDING
GRN
NEUTRAL(RIB)
WHITE
S
C
BLACK
BLACK
BLACK
BLACK
13
R
RED
BLUE
SELECTOR-S/W
LIVE
6
84
1
2
ORANGE
RED
G
N
A
HI COOL
LOW COOL
OFF
LOW FAN
HI FAN
8. Wiring Diagram
8-1 AW05B0LA(AW0519)
DIAGRAM - ELECTRIC CAPACITOR : 6/30µF 330VAC
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