Samsung SGH-Z240 User manual

UMTS TELEPHONE
SGH-Z240
UMTS TELEPHONE CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
5. Exploded View/Disassembly
and Assembly Instructions
6. MAIN Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data

CONTENTS
1. Safety Precautions
1-1. Repair Precaution......................................................................................................1-1
1-2. ESD(Electrostatically Sensitive Devices) Precaution...............................................1-2
2. Specification
2-1. GSM General Specification.......................................................................................2-1
2-2. GSM Tx Power Class...............................................................................................2-2
3. Product Function
4. Array course control
4-1. Software Adjustments................................................................................................4-1
4-2. Software Downloading...............................................................................................4-2
5. Exploded View/Disassembly & Assembly Instructions
5-1. Cellular phone Exploded View..................................................................................5-1
5-2. Cellular phone Parts list............................................................................................5-2
5-3. Disassembly & Assembly Instructions......................................................................5-4
6. MAIN Electrical Parts List
7. Block Diagrams
7-1. Baseband Solution Block Diagrams.........................................................................7-1
7-2. RF Solution Block Diagrams.....................................................................................7-2
8. PCB Diagrams

CONTENTS
9. Flow Chart of Troubleshooting
9-1. Power On...................................................................................................................9-1
9-2. Initial ..........................................................................................................................9-3
9-3. Sim Part ...................................................................................................................9-5
9-4. Microphone Part-Phone MIC.....................................................................................9-8
9-5. Microphone Part-Earphone MIC..............................................................................9-10
9-6. Earphone Part..........................................................................................................9-12
9-7. Receiver, Speaker Part...........................................................................................9-15
9-8. Charging Part...........................................................................................................9-16
9-9. Key Data Input........................................................................................................9-18
9-10. Back Light(for color Main LCD)............................................................................9-19
9-11. Key Back Light......................................................................................................9-20
9-12. Camera Part...........................................................................................................9-21
9-13. GSM Receiver........................................................................................................9-23
9-14. GSM Transmitter....................................................................................................9-25
9-15. DCS Receiver........................................................................................................9-28
9-16. DCS Transmitter....................................................................................................9-30
9-17. PCS Receiver .......................................................................................................9-31
9-18. PCS Transmitter....................................................................................................9-33
9-19. WCDMA Receiver..................................................................................................9-34
9-20. WCDMA Transmitter..............................................................................................9-38
10. Reference data

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1. Safety Precautions
1-1
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1-1. Repair Precaution
―Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test, because the specification of cellular phone is sensitive for
surrounding interference(RF noise).
―Be careful to use a kind of magnetic object or tool, because performance of parts is damaged by
the influence of magnetic force.
―Surely use a standard screwdriver when you disassemble this product, otherwise screw will be
worn away.
―Use a thicken twisted wire when you measure level.
A thicken twisted wire has low resistance, therefore error of measurement is few.
―Repair after separate Test Pack and Set because for short danger (for example an overcurrent
and furious flames of parts etc) when you repair board in condition of connecting Test Pack and
tuning on.
―Take specially care of soldering, because Land of PCB is small and weak in heat.
―Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous
when tuning ON/OFF PBA and Connector after disassembling charger.
―Don't use as you pleases after change other material than replacement registered on SEC System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

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Safety Precautions
1-2
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1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easily by static electricity. Such parts are called by ESD
(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
You can prevent from ESD damage by static electricity.
―Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity prevention
string on wrist.
―Use earthed soldering steel when you connect or disconnect ESD.
―Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static
electricity.
―Don't unpack until you set up ESD on product. Because most of ESD are packed by box and
aluminum plate to have conductive power,they are prevented from static electricity.
―You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place or a circuit board.

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2. Specification
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2-1
EGSM 900 DCS1800 PCS1900 W-CDMA
Freq.
Band[MHz]
Uplink/Downli
nk
880~915
925~960 1710~1785 1805~1880 1850~1910 1930~1990 1920~1980
2110~2170
ARFCN range 0~124 &
975~1023 512~885 512~810 UL:9612~9888 DL:10562~10838
Tx/Rx spacing 45MHz 95MHz 80MHz 190MHz
Mod. Bit rate/
Bit Period 270.833kbps 3.692us 270.833kbps 3.692us 270.833kbps 3.692us 3.84Mcps
Time Slot
Period/Frame
Period
576.9us
4.615ms 576.9us 4.615ms 576.9us 4.615ms Frame length : 10ms
Modulation 0.3GMSK 0.3GMSK 0.3GMSK QPSK
HQPSK
MS Power 33dBm~5dBm 30dBm~0dBm 30dBm~0dBm 24dBm ~ - 50dBm
Power Class 4
(max +33dBm) 1 (max +30dBm) 1 (max +30dBm) 3 (max +24dBm)
Sensitivity -102dBm -100dBm -100dBm -106.7dBm
TDMA Mux 8 8 8
Cell Radius 35Km 2Km 2Km 2Km
2-1. GSM General Specification

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Specification
2-2
TX Power
control level PCS1900
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
TX Power
control level GSM900
5 33±2 dBm
6 31±2 dBm
7 29±2 dBm
8 27±2 dBm
9 25±2 dBm
10 23±2 dBm
11 21±2 dBm
12 19±2 dBm
13 17±2 dBm
14 15±2 dBm
15 13±2 dBm
16 11±3 dBm
17 9±3dBm
18 7±3 dBm
19 5±3 dBm
TX Power
control level DCS1800
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-2. GSM TX power class

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3. Product Function
3-1
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Main Function
―Quad band(900/1800/1900/2100MHz)
―1.3 Mega Camera
―Image editor
―MP3 player
―Phonebook
―Name card
―Multimedia Message Service (MMS) / Video Message
―E-mail
―Voice recorder
―Bluetooth
―Get personal with photo caller ID
―Web browser
―WAP2.0 / Java2.0
―Calender
―H263. MPEG4

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Product Function
3-2
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4. Array course control
4-1
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4-1. Software Adjustments
12
34
56
1. JIG: Download, Trace, Calibration, etc (GH80-003308A)
2. RF test cable: RF test (GH39-00397A)
3. Test cable: JIG to phone (GH39-00478A)
4. TA (Travel Adaptor) (GH44-01207A)
5. Data Link Cable : USB cable (GH39-00444A)
6. Serial cable: PC to JIG

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Array course control
4-2
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4-2. Software Downloading
4-2-1. Downloading Binary Files
• Four binary files for downloading Z240.
– VMSZCR.bin : Modem binary for communication function
& Mocha binary for user interface and various application
– Rsrc_Z240_Generic.rc1: Files need for each application
– Rsrc2_Z240(Mid).rc2 : Power on/off animation
– FactoryFs_A701_Telstra.ffs : Default file system to be put into in initial production
4-2-2. Pre-requsite for Downloading
• Downloader Program(FastMultiLoader V3.30.exe)
• SGH-Z240 Mobile Phone
• USB Data Link Cable
• Binary files
4-2-3. S/W Downloader Program
1. Boot the Z240 by pressing ‘Power ON key’
2. Load the binary download program by executing the “FastMultiLoader V3.30.exe”.

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Array course control
4-3
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3. Select the check box what you want to download.
4. Select the binary file what you want to download

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Array course control
4-4
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5. Now press the button ‘Port Search’.
6. Now press the button ‘DownLoad’.
7. When downloading is complete, UE reboot automatically.
- If there is difference in FactoryFs.bin, UE will format file system
automatically.

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5-1
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5. Exploded View/Disassembly&Assembly Instructions
5-1. Cellular phone Exploded View
QFU05 QME01
QFU06
QFU02
QFU01
QCR57
QMI01
QMI03
QHI01
QHI09
QCR04
QPC01
QSP01
QCA01
QSP02
QLC01 QMO01
QMW02
QMW01
QCR05
QSC05
QFL01
QFR01
QRE01
QCR04
QBA01
QBC04
QBC01
QBC05
QSH01
QAN02
QMP01
QCB01
QKP01
QAR01
QSC07
QCK01
QVO01
QSD01
QRF03

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Exploded View/Disassembly&Assembly Instructions
5-2
This Document can not be used without Samsung's authorization
5-2. Cellular phone Parts list
Design LOC Description Sec Code
QAN02 INTENNA-SGHZ240 GH42-01115A
QAR01 AUDIO-RECEIVER 3009-001254
QBA01 INNER BATTERY PACK-880MAH , BL GH43-02666A
QBC01 ASSY CASE-BATT GH98-04203A
QBC04 ASSY CASE-BATT GH98-04203D
QBC05 ASSY CASE-BATT GH98-04203E
QCA01 UNIT-SGHZ240 CAMERA MODULE GH59-04052A
QCB01 CBF COAXIAL CABLE GH39-00771A
QCR04 SCREW-MACHINE 6001-001479
QCR04 SCREW-MACHINE 6001-001479
QCR05 SCREW-MACHINE 6001-001478
QFU02 ASSY CASE-UPPER B GH98-02202A
QFU05 ASSY CASE-UPPER B GH98-02202D
QFU06 ASSY CASE-UPPER B GH98-02202F
QHI09 ASSY DECO-HINGE PLATE GH98-04142A
QKP01 ASSY KEYPAD-(XEC/D_SIL) GH98-03806A
QLC01 ELA ETC-SGHZ240 LCD MODULE GH96-02330A
QMO01 MOTOR DC-SGHZ240 GH31-00303A
QMP01 PBA MAIN-SGHZ240 GH92-03273A
QMW01 ASSY COVER-MAIN WINDOW GH98-03805A
QMW02 PCT-COVER VGA WINDOW GH72-37759A
QPC01 PCB-CON TO CON GH41-01554A
QSC05 MPR-TAPE SCREW LOWER L GH74-30782A
QSC07 MPR-TAPE SCREW LOWER R GH74-30783A
QSH01 ICT-COVER SHIED GH70-02073A
QSP01 SPEAKER 3001-002071
QSP02 SPEAKER 3001-002080
QME01 UNIT-MAIN KEY PBA GH59-04060A
QMI01 AS-MIC SVC GH81-05445A
QFR01 ASSY CASE-FRONT GH98-03801A
QMI03 ASSY COVER-MIC HOLDER GH98-03236A
QRF03 PMO-COVER EAR JACK GH72-35411A
QRE01 ASSY CASE-REAR GH98-03804A
QSD01 PMO-COVER MICRO SD GH72-34108A
QVO01 PMO-KEY VOLUME GH72-34110A
QCK01 PMO-CAMERA KEY GH72-36437A
QFL01 ASSY CASE-FOLDER LOWER GH98-03802A
QHI01 ASSY HINGE-FOLDER GH98-03635A
QFU01 ASSY CASE-FOLDER UPPER A GH98-03803A
QCR57 SCREW-MACHINE 6001-002001

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Exploded View/Disassembly&Assembly Instructions
5-3
This Document can not be used without Samsung's authorization
Description Sec Code
BAG PE 6902-000634
CBF INTERFACE-DATA LINK CABLE GH39-00444B
ADAPTOR-SGHE690,SIL,EU,A_TYPE GH44-01361B
S/W CD-SGHZ240 PC LINK CD GH46-00362A
UNIT-EARPHONE,SGHE490,SIL,B-TY GH59-03883B
LABEL(P)-WATER SOAK GH68-02026A
LABEL(P)-WATER SOAK GH68-02026A
MANUAL USERS-XEC SPANISH GH68-13584A
LABEL(R)-MAIN(EU) GH68-14030A
CUSHION-CASE(EU_NEW) GH69-05037A
BOX-UNIT BOX(TELE) GH69-05108B
RMO-RUBBER LCD A GH73-08862A
RMO-RUBBER LCD B GH73-08863A
RMO-RUBBER LCD C GH73-08864A
RMO-RUBBER MSM GH73-09370A
RMO-RUBBER MEMORY GH73-09371A
MPR-REMOVE TAPE LCD GH74-13804A
MPR-BOHO VINYL LCD CONN GH74-15350A
MPR-TAPE LED GH74-17926A
CONE-TAPE SUB LCD INSUL GH74-19756A
MPR-TAPE GH74-27509A
MPR-INSU TAPE GH74-27511A
MPR-GASK TAPE GH74-27728A
MPR-GASK TAPE GH74-27928A
MPR-TAPE GH74-28337A
MPR-INSU TAPE GH74-28410A
MPR-GASK TAPE GH74-29057A
MPR-INSU TAPE GH74-29205A
MPR-GASK TAPE GH74-29273A
MPR-SPONGE GH74-29615A
MPR-INSU TAPE LCD GH74-30278A
MPR-TAPE FRONT A GH74-30279A
MPR-VINYL BOHO AUTO GH74-30542A
MPR-VINYL BOHO MAIN GH74-30543A
MPR-CTC EMI GASKET TAPE GH74-30689A
MPR-GASK TAPE GH74-30780A
MPR-TAPE ABSORBER GH74-30965A

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Exploded View/Disassembly&Assembly Instructions
5-4
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1)When you unscrew it, please be cautious not to
damage to the REAR COVER.
1)When you detach the COVER, please be cautious not
to damage to the REAR COVER.
1) Please be careful not to damage the F-PCB of 3*4 KEY CONNECTOR, LCD connector.
2) Please be careful not to bend the INTENNA WIRE tip.
5-3. Disassembly and Assembly Instructions
―Disassembly
1) Unscrew 6 Points
11) Detach the REAR cover using the
"Disassembler" upside first and downside
last.
2
31) Pull out 3*4 key connector.
2) Pull out LCD connector.
3) Lift up the INTENNA WIRE with tweezers.
①②
③

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Exploded View/Disassembly&Assembly Instructions
5-5
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1) Please be careful not to damage the INTENNA. 1) Please be careful not to damage the Front.
1) Please be careful not to damage the Folder Lower.
1) Unlock the Red Circle Area.
2) Please be careful not to damage the Folder
Lower/Folder Upper.
4 5
6 7
1) Lift up bottom of the intenna with
tweezers.
1) Push the tip of the hinge inside the
guide hole with tweezers.
1)Take off 2 SCREW CAPs with tweezers.
2)Unscrew 2 POINTs.
1) Detach the Folder Upper cover using the
"Disassembler" upside first and 4 side
points last.

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Exploded View/Disassembly&Assembly Instructions
5-6
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1) Please be careful not to damage the VGA CAMERA.
2) Please be careful not to damage the CAMERA FPCB.
3) Please Use tweezers when separating the LCD FPCB from the LCD module preventing scratching the surface of
the F-PCB.
8 9
1)Take off ①ConnInsuTAPE with tweezers.
(Open up the Actuator and detach the F-PCB.)
2)Open up the Actuator and detach the CAM
connector F-PCB.
3)Detach SPKs, MOT, RCV by soldering.
①
②
③

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Exploded View/Disassembly&Assembly Instructions
5-7
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1) Bond the part of Soldering SPKs,MOT,RCV with the
yellow glue. 1) Please be careful not to damage the F-PCB
1) Please be careful not to damage the Folder Lower.
2) Please be careful not to damage the CAMERA module.
1) Attach them in the right position on the silk
marks in the LCD PCB.
1 2
3 4
1) Solder SPKs, MOT, RCV as below. 1) Insert the Con-to-con into the connector
and push the Actuator to fix the F-PCB.
Attach the INSU TAPE.
2) Insert the CAM module as below.
1) Put the LCD Ass'y into the Folder LOWER. 1) Attach 4 EMI TAPEs and 4 gaskets as below.
①
①②
―Assembly