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Santec Designer Series User manual

PRESSURE BALANCED SHOWER VALVE (PB-3800)
INSTALLATION AND ROUGH-IN
DESCRIPTION
This product is precision engineered to provide satisfactory performance provided it is installed and
operated in accordance with our recommendations contained in this manual. In order to fully enjoy
the comfort, safety and the reliability of your pressure balancing valve, be certain to familiarize yourself
with the contents of this manual.
ILLUSTRATION A
SPECIFICATIONS AND DIMENSIONS
Minimum operating pressure 20 psi
Maximum operating pressure 145 psi
Maximum test pressure 500 psi
Hot and cold water inlets 1/2" IPS
Shower outlet 1/2" IPS
Flow capacity 5 USGPM@ 50 psi
Finished wall adjustment : see Illustration B
INSTALLATION
NOTE: Failure to follow these instructions may cause damage or improper operations and nullify
the warranty.
ROUGH IN
- Make sure the water supplies are off.
- Remove all the trim items (plate, handle and flange) before installation.
- Secure the valve firmly against the stud. Make sure the ½" shower outlet is in the
up position.
- Make sure to flush or raise grouting on the tiled wall surface.
- Adjust the All Thread depth against the Teflon Washer and Limit Stop.
Screw the All Thread against the Teflon washer until it is pressured gently against each other.
- Tighten firmly the Lock Nut against the Lock Plate.
- Position the valve using the dimension shown in the illustration B. (3.25” from the center of the
valve to the finished wall).
WALL LINE
46"
78"
(1981 mm)
FLOOR
LINE
PAGE 01
PRESSURE BALANCED SHOWER VALVE (PB-3800)
INSTALLATION AND ROUGH-IN
3.25” 4.00”
Top Down Screw Installation Set Screw Installation
HC
HC
6.75"
9.80"
Designer Trim Plate Estate Trim Plate
6.75"
ILLUSTRATION B
All Thread
Stem
Lock Nut
Lock Plate
Trim Plate
Handle Base or Bell Handle
TRIM INSTALLATION
- Place the shower plate on the all thread
- Screw the Handle Flange (when applicable) into the All Thread
and tighten it firmly against the Trim Plate. Cylinder handles
require adapter between the flange and the All Thread.
- Screw the handle base (or bell) onto the All Thread and mark
the position. Cut off the excess thread.
- Insert the Handle into the Stem. Measure the excess between
the handle base or bell and the handle. Take off the handle
and cut the excess stem.
- Reinsert the handle into the stem and secure it using the set
screw or screw provided. Tighten the handle firmly.
PAGE 02
HHCC
COLD
WARM
WARMER
HOT
PRESSURE BALANCED SHOWER VALVE (PB-3800)
INSTALLATION AND ROUGH-IN
PM-280 - SERVICE VALVE (OPTIONAL)
VALVE CARTRIDGE - TE010
MECHANICAL STOP- TE013
LIMIT STOP- TE014
PM-010 - STEM
TEFLON WASHER
PM-009 - LOCK PLATE
PM-012 - LOCK NUT
PM-011 - ALL THREAD
Illustration C
MECHANICAL STOP
STOP POST
Illustration D1
Illustration D2
MECHANICAL STOP
STOP POST
LIMIT STOP
LIMIT STOP
PAGE 03
FILTER SCREEN
TEMPERATURE LIMIT STOP SET UP
Santec Pressure Balanced Valve has a temperature limit stop ( please
see Illustration C) which once set properly can provide a safe and
comfortable hot water. Below is the limit stop installation procedure:
- Remove all Handle trim parts, including the trimplate.
- remove all internal parts up to the Limit Stop, do not remove the
Mechanical Stop.
If Mechanical Stop is removed please follow the instruction bellow
- Turn the cartridge clockwise until it is stopped. Do not force
to avoid damaging the cartridge.
- Insert the Mechanical Stop onto the catridge
- Turn the cartridge counterclockwise to open the water line. Turn
until it reaches the maximum hot water desired by the user.
- Place Limit Stop as shown in the Illustration D2.
- Reinstall all the parts accordingly to the Illustration C.
PAGE 04
PRESSURE BALANCED SHOWER VALVE (PB-3800)
INSTALLATION AND ROUGH-IN
TROUBLE SHOOTING
NOTE: AT NO TIME TRY TO STOP DRIPPING BY APPLYING EXTREME FORCE WHEN CLOSING THE VALVE.
O-RING
FILTER
INLET
FILTER INSERT
VALVE
FILTER SCREEN REMOVAL AND CLEANING
The valve has filter screens that prevent debris from obstructing the pressure balancing
cartridge. If excessive in-line debris accumulates in the filter screen you will notice a
decrease in flow from the valve. PLEASE NOTE - SHUT OFF BOTH HOT AND COLD WATER
SUPPLIES BEFORE SERVICING VALVE.
- The filter screen are attached to an insert that is fitted into the valve body inlets.
With the cartridge removed the 2 inserts and filter screens can be easily removed
from the valve body.
- Remove the insert by pressing the top corner. This will rotate the insert allowing easy
removal from the valve body.
- There is a place on either side of the filter insert where you can get your finger nail
underneath the filter screen. By pulling the filter screen away from the insert it will
"pop out".
- All debris can be now be easily removed from the filter screen. Replace the filter
screen into the insert and push together gently until it clicks into place.
- Place the insert back into the valve body, making sure the angled edge of the
insert faces out.
The insert should sit flush against the wall of the valve body when properly installed.
MALFUNCTION CAUSE REMEDY
Shower control opening
through hot.
Shower head drips after
shutting off the valve.
Shower insufficiently hot.
No flow of hot or cold water.
Hot and cold water supplies have
been connected in reverse
Water remains in the piping column
to the shower head (this is normal).
Incorrect setting of the mechanical
stop against the stop post causing
a partially opened cartridge.
O-ring seal on the inlet of the
cartridge is faulty.
Adjustable handle position stop
incorrectly set.
Either the hot or cold side is not fully
pressurized.
Debris caught inside the inlet of the
cartridge.
Rotate cartridge
Allow approximately 3-5 minutes to
drain column.
reset the mechanical stop as described
in the page 3
Check O-ring for cuts or damage and
replace if necessary.
Check the hot water source temperature
setting.
Be sure service stops (when applicable) are
both wide open and system is fully pressurized.
Remove cartridge and flush out or remove
any debris lodged inside the hot or cold
inlets
Santec Inc.
3501 Challenger Street, Torrance, CA 90503
Tel: (310) 542-0063 Fax (310) 542-5681
www.santecfaucet.com 04/02

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