Santerno ASA 4.0 Advanced Specification sheet

Enertronica Santerno S.p.A.
Via della Concia, 7 - 40023 Castel Guelfo (BO) Italy
Tel. [phone] –Fax [phone]
www.santerno.com - [e-mail]
- 15V0093B100 -
ASA 4.0 Advanced
28BSOFT STARTER
QUICK SETUP
Issued on 01/08/18
R. 01
•This manualis integrant and essential to the product. Carefully read the instructions contained herein as
they provide important hints for use and maintenance safety.
•This device is to be used only for the purposes ithas been designed to. Other uses should be
considered improper and dangerous. The manufacturer is not responsible for possible damages caused
by improper, erroneous and irrational uses.
•Enertronica Santerno is responsible for the device in its original setting.
•Any changes to the structure or operating cycle of the device must be performed or authorized by the
Engineering Department of Enertronica Santerno.
•Enertronica Santerno assumes no responsibility for the consequences resulting by the use of
non-original spare parts.
•Enertronica Santerno reserves the right to make any technical changes to this manual and to the device
without prior notice. If printing errors or similar are detected, the corrections willbe included in the new
releases of the manual.
•The information contained herein is the property of Enertronica Santerno and cannot be reproduced.
Enertronica Santerno enforces its rights on the drawings and catalogues according to the law.

ASA 4.0 Advanced
1
Contents
1About This Manual.............................................................................................................................................2
1.1 Disclaimer ......................................................................................................................................................2
2Caution Statements...........................................................................................................................................3
2.1 Electrical shock risk.......................................................................................................................................3
2.2 Unexpected Operation..................................................................................................................................3
2.3 Avertissements à l'attention des clients canadiens.....................................................................................4
3SystemDesign...................................................................................................................................................6
3.1 Feature List....................................................................................................................................................6
3.2 ModelCode....................................................................................................................................................6
4Installation..........................................................................................................................................................7
4.1 Setup Procedure Overview...........................................................................................................................7
4.2 PhysicalInstallation.......................................................................................................................................8
4.3 ControlVoltage..............................................................................................................................................8
4.4 Power Terminations.......................................................................................................................................9
4.5 Typical Installation.......................................................................................................................................10
4.6 Quick Setup .................................................................................................................................................11
5Keypad and Feedback....................................................................................................................................12
5.1 The Keypad..................................................................................................................................................12
5.2 Starter status LEDs.....................................................................................................................................13
6Operation.........................................................................................................................................................13
6.1 Start, Stop and Reset Commands..............................................................................................................13
7Programmable Parameters.............................................................................................................................14
7.1 Parameter List..............................................................................................................................................14
8Specifications...................................................................................................................................................19
8.1 DisposalInstructions...................................................................................................................................20

2
ASA 4.0 Advanced
10BAbout This Manual
CAUTION
This manualprovides brief information to assist in installing and operating the ASA 4.0 Advanced in
simple applications. For comprehensive information on installing and operating the ASA 4.0
Advanced, refer to the ASA 4.0 Advanced User Manual (available from santerno.com).
WARNING
Indicates a hazard that may cause personal injury or death.
CAUTION
Indicates a hazard that may damage the equipment or installation.
NOTE
Provides helpful information.
1.1 8BDisclaimer
The examples and diagrams in this manual are included solely for illustrative purposes.
The information contained in this manual is subject to change at any time and without prior notice. In no event
will responsibility or liability be accepted for direct, indirect or consequential damages resulting from the use or
application of this equipment.

ASA 4.0 Advanced
3
21BCaution Statements
Caution Statements cannot cover every potential cause of equipmentdamage but can highlight common
causes of damage. It is the installer's responsibility to read and understand all instructions in this manual prior
to installing, operating or maintaining the equipment, to follow good electrical practice including applying
appropriate personalprotective equipment and to seek advice before operating this equipment in a manner
other than as described in this manual.
NOTE
The ASA 4.0 Advanced is notuser serviceable. The unit should only be serviced by authorised
service personnel. Unauthorised tampering with the unit will void the product warranty.
2.1 9BElectrical shock risk
WARNING – ELECTRICAL SHOCK RISK
The voltages present in the following locations can cause severe electric shock and may be lethal:
AC supply cables and connections
Outputcables and connections

Many internal parts of the starter
SHORT CIRCUIT
The ASA 4.0 Advanced is notshort circuitproof. After severe overload or short circuit, the operation of
the ASA4.0 Advanced should be fully tested by an authorised service agent.
GROUNDING AND BRANCH CIRCUIT PROTECTION
It is the responsibility of the user or person installing the ASA 4.0 Advanced to provide proper
grounding and branch circuitprotection according to local electricalsafety codes.
FOR YOUR SAFETY
The STOP function of the soft starter does not isolate dangerous voltages from the output of the
starter. The soft starter must be disconnected by an approved electricalisolation device before
accessing electricalconnections.
Softstarter protection features apply to motor protection only. It is the user’s responsibility to
ensure safety of personnel operating machinery.
The softstarter is a component designed for integration within an electricalsystem; it is therefore
the responsibility of the system designer/user to ensure the systemis safe and designed to
comply with relevant local safety standards.
2.2 10BUnexpected Operation
WARNING – ACCIDENTAL STARTS
In some installations,accidental starts may pose an increased risk to safety of personnel or damage to
the machines being driven. In such cases, it is recommended that the power supply to the soft starter
is fitted with an isolating switch and a circuit-breaking device (eg power contactor) controllable through
an external safety system (eg emergency stop, fault detector).
WARNING – STARTER MAY START OR STOP UNEXPECTEDLY
The ASA 4.0 Advanced will respond to control commands from various sources, and could start or
stop unexpectedly. Always disconnectthe soft starter from mains voltage before accessing the starter
or load.
WARNING – DISCONNECT MAINS BEFORE ACCESSING STARTER OR LOAD
The softstarter has built-in protections which can trip the starter in the event of faults and thus stop the
motor. Voltage fluctuations, power cuts and motor jams may also cause the motor to trip.
The motor could restart after the causes of shutdown are rectified, which may be dangerous for
personnel. Always disconnect the soft starter from mains voltage before accessing the starter or load.

4
ASA 4.0 Advanced
CAUTION – MECHANICAL DAMAGE FROM UNEXPECTED RESTART
The motor could restart after the causes of shutdown are rectified, which may be dangerous for certain
machines or installations. In such cases, it is essential that appropriate arrangements are made
against restarting after unscheduled stops of the motor.
2.3 11BAvertissements à l'attention des clients canadiens
AVERTISSEMENT
L'icône AVERTISSEMENT ci-contre signale les informations concernantdes risques pouvant
entraîner des blessures graves,voire mortelles. Pour votre sécurité, veuillez consulter les
avertissements sur cette page ou demander une copie du présent manuelen français auprès de votre
distributeur local.
AVERTISSEMENT – RISQUE DE CHOC ÉLECTRIQUE
Les zones suivantes sontsoumises à des tensions pouvantprovoquer des risques de chocs
électriques graves,voire mortels :
Raccordement etcâbles d'alimentation AC
Câbles etraccordements de sortie

De nombreuses pièces internes du démarreur
PAR SÉCURITÉ
La fonction STOP du démarreur progressif n'isole pas des tensions dangereuses de la sortie du
démarreur. Le démarreur progressif doit être déconnecté par un dispositif d'isolement électrique
approprié avant d'accéder aux connexions électriques.
Les fonctions de protection du démarreur progressif ne concernent que la protection du moteur. Il
relève de la responsabilité de l'utilisateur d'assurer la sécurité des personnes travaillant sur les
machines.
Le démarreur progressifestun appareil conçu pour s'intégrer dans un système électrique ; il
relève donc de la responsabilité du concepteur ou de l'utilisateur de veiller à ce que ce système
soit sûr etconçu selon les normes de sécurité locales en vigueur.
AVERTISSEMENT – DÉMARRAGES ACCIDENTELS
Dans certaines installations, des démarrages accidentels peuventprovoquer un risque
supplémentaire pour la sécurité des personnes ou endommager les machines contrôlées. Dans de
tels cas, il est recommandé de doter l'alimentation du démarreur progressif d'un interrupteur
d'isolementetd'un coupe-circuit (par exemple, un disjoncteur) contrôlable à partir d'un système de
sécurité externe (par exemple,un arrêt d'urgence, un détecteur de défaut).
AVERTISSEMENT – LE DÉMARREUR PEUT DÉMARRER OU S'ARRÊTER À TOUT MOMENT
L’ASA4.0 Advanced répond aux commandes de contrôle de différentes origines et peut par
conséquent démarrer ou s'arrêter à tout moment. Toujours déconnecter le démarreur de la tension
secteur avantd'accéder au démarreur ouà la charge.
AVERTISSEMENT – DÉCONNECTER L'ALIMENTATION PRINCIPALE AVANT D'ACCÉDER AU
DÉMARREUR OU À LA CHARGE
Le démarreur progressif comportedes protections intégrées qui peuvent déclencher des mises en
sécurité dans l'éventualité de défauts et ainsi arrêter le moteur. Des fluctuations de tension, des
coupures d'alimentation et des blocages du moteur peuvent produire des mises en sécurité de
celui-ci.
Le moteur pourraitredémarrer une fois que les causes de l'arrêt ont été résolues,ce qui pourrait
mettre en danger le personnel. Toujours déconnecter le démarreur de la tension secteur avant
d'accéder au démarreur ou à la charge.
AVERTISSEMENT
Ne pas appliquer la tension du secteur au démarreur tant que tout le câblage n'est pas terminé.

ASA 4.0 Advanced
5
AVERTISSEMENT
Toujours appliquer la tension de commande avant (ou en même temps que) la tension secteur.
AVERTISSEMENT
Lors du raccordement de l’ASA 4.0 Advanced en connexion 6 fils, toujours installer un contacteur
principal ou un disjoncteur magnéto-thermique à bobine de déclenchement.
AVERTISSEMENT
Si l'entrée de démarrage est fermée lorsque la tension de commande estappliquée, le démarreur
tentera d'effectuer un démarrage.
Vérifier que l'entrée de démarrage/arrêt est ouverte avant d'appliquer la tension de commande.

6
ASA 4.0 Advanced
32BSystem Design
3.1 12BFeature List
Streamlined setup process
•Configuration profiles for common applications
•Built-in metering and inputs/outputs
Easy to understand interface
•Multi-language menus and displays
•Descriptive option names and feedback messages
•Real-time performance graphs
Supports energy efficiency
•IE3 compatible
•99% energy efficientwhen running
•Internal bypass
•Softstart technology avoids harmonic distortion
Extensive range of models
•24 A~580 A (nominal)
•200~525 VAC
•380~690 VAC
•Inside delta installation
Extensive input and output options
•Remote control inputs
(2 x fixed,2 x programmable)
•Relay outputs
(1 x fixed,2 x programmable)
•Analog output
Versatile starting and stopping options
•Scheduled start/stop
•Adaptive Control
•ConstantCurrent
•Current Ramp
•Pump Clean
•Timed voltage ramp soft stop
•Coast To Stop
•DC Brake
•Soft Brake
•Reverse Direction
Customisable protection
•Motor overload
•Excess Start Time
•Undercurrent/Overcurrent
•Underpower/Overpower
•Undervoltage/Overvoltage
•Current imbalance
•InputTrip
•Motor thermistor
Optional features for advanced applications
•Smartcards
•Communication options: DeviceNet,
Ethernet/IP, Modbus RTU, Modbus TCP,
Profibus,Profinet
3.2 13BModel Code
ASA4.0-A
–
/
/
Controlvoltage
12 = 110~120 VAC or 220~240 VAC
14 = 24 VAC/VDC
Mains voltage
5 = 200~525 VAC
7 = 380~690 VAC
Bypass
B = internally bypassed
Nominalcurrent rating

ASA 4.0 Advanced
7
43BInstallation
WARNING
Do not apply mains voltage to the starter until all wiring is complete.
WARNING
Always apply control voltage before (or with) mains voltage.
4.1 14BSetup Procedure Overview
1. Mountthe soft starter (refer toPhysical Installation on page 8 for details).
2. Connect control wiring (refer to Control Inputs for details).
3. Applycontrol voltage to the starter.
4. Configure your application:
1. Press MENU to open the Menu.
2. Press to open the Quick Setup menu.
3. Scroll through the list to find your application, then press to begin the configuration process (refer to
Quick Setup on page 11 for details).
5. Ifyour application is not listed in Quick Setup:
1. Press to return to the Menu.
2. Use to scrollto Main Menu and press .
3. Scroll to Motor Details and press , then press again to edit parameter 1B Motor Full Load
Current.
4. Setparameter 1Bto match the motor's full load current (FLC).
5. Press to save the setting.
6. Close the Menu by pressing repeatedly.
7. (Optional) Use the built-in simulation tools to check that the control wiring is connected correctly (refer to
Run Simulation).
8. Power off the soft starter.
9. Connectthe motor cablesto starter output terminals 2/T1,4/T2, 6/T3.
10. Connect mains supply cables to starter input terminals 1/L1, 3/L2, 5/L3 (refer to Power Terminations on
page 9).
The softstarter is now ready to control the motor.

8
ASA 4.0 Advanced
4.2 15BPhysical Installation
DD
18542.A
C
C
B
A
2/T1 4/ T2 6/T3
33 34 41 42 44 53 54
2/T1 4/ T2 6/T3
B4 B5 1011 12 13 14 15 21 22
A3 A1 A2
33 34 41 42 44 53 54
2/T1 4/ T2 6/T3
B4 B5 1011 12 13 14 15 21 22
A3 A1 A2
33 34 41 42 44 53 54
2/T1 4/ T2 6/T 3
B4 B5 1011 12 13 14 15 21 22
A3 A1A2
33 34 41 42 44 53 54
2/T1 4/ T2 6/T 3
B4 B5 1011 12 13 14 15 21 22
A3 A1A2
33 34 41 42 44 53 54
2/T1 4/ T2 6/T 3
B4 B5 1011 12 13 14 15 21 22
A3 A1A2
Between starters
Solid surfaces
A
B
C
D
> 100 mm (3.9 inch)
> 10 mm (0.4 inch)
> 100 mm (3.9 inch)
> 10 mm (0.4 inch)
4.3 16BControl Voltage
4.3.1 25BControl Voltage Terminals
A3 A1 A2
2/T1 4/T2 6/T3
1/L1 3/L2 5/L3
B4 B5 10 11 12 13 14 15 21 22 33 34 41 42 44 53 54
A3 A1 A2
Connect the control supply according to the supply voltage being used.
•ASA4.0-AxxxxB/x/12 (110~120 VAC): A1, A2
•ASA4.0-A xxxxB/x/12 (220~240 VAC): A2, A3
•ASA4.0-AxxxxB/x/14 (24 VAC/VDC): A1, A2
4.3.2 26BUL Compliant Installation
For models ASA4.0-A 0184B to ASA4.0-A 0580B to be UL compliant, supplementary or branch overcurrent
protection must be used on the control circuit supply (A1, A2, A3), in accordance with the electrical code
applicable atthe installation location.

ASA 4.0 Advanced
9
4.4 17BPower Terminations
The power input and output terminals for ASA 4.0 Advanced are at the bottom of the unit.
•Models ASA4.0-A 0024B~ASA4.0-A 0135B use cage clamps. Use only copper stranded or solid
conductors, rated for 75 ºC or higher.
•Models ASA4.0-A 0184B~ASA4.0-A 0580B use busbars. Use copper or aluminiumconductors,
stranded or solid, rated for 60 ºC/75 ºC.
NOTE
Some units use aluminium busbars. When connecting power terminations, we recommend cleaning
the surface contact area thoroughly (using an emery or stainless steel brush) and using an appropriate
jointing compound to prevent corrosion.
ASA4.0-A 0024B~ASA4.0-A 0135B
05966.E
Cable size:
6-70 mm2(AWG 10-2/0)
Torque: 4 Nm (2.9 ft-lb)
Torx T20 x 150
Flat7 mm x 150
11290.A
14 mm (0.55 inch)
ASA4.0-A 0184B~ASA4.0-A 0250B
ASA4.0-A 0352B~ASA4.0-A 0580B
19 Nm(14.0 ft-lb)
66 Nm(49.0 ft-lb)
6 mm
20 mm
9 mm
(M8)
17045.A
6 mm
34 mm
13 mm
(M12)
17047.A
NOTE
If the installation requires large diameter cables, it is possible to complete each termination with two
smaller cables, one on each side of the busbar.
4.4.1 27BUL Compliant Installation
For models ASA4.0-A 0184B to ASA4.0-A 0580B to be UL compliant, you must use the recommended pressure
terminal/connector.
Model
Recommended lugs part No.
ASA4.0-A 0184B
OPHD 185-10
ASA4.0-A 0200B
ASA4.0-A 0229B
ASA4.0-A 0250B
ASA4.0-A 0352B
ASA4.0-A 0397B
OPHD 150-12
ASA4.0-A 0410B
ASA4.0-A 0550B
OPHD 240-12
ASA4.0-A 0580B