Sanyo DC-007C User manual

CD CHANGER OPERATION AND DESCRIPTION
●This set is capable of stocking and playing up to 3CDs.
●While playing aCD, other discs can be replaced.
In this case, press the button for the disc No. you wish to remove, and then press the OPEN/CLOSE button.
●When the “POWER” button is turned off, the power turns off after the discs are loaded in the discs trays.
1. MOTOR &MECHANISM SWITCHES LAYOUT ~LOAD/UNLOAD MOTOR
UNLOAD SWITCH(SW5) 1IAz5Vw::::i(sw4)
2. FUNCTION CLOSE END SWITCH
1.
.
2.
3.
(1) OPEN/CLOSE OPEtUCLOSE RACK GEAR
The rotation of the OPEN/CLOSE MOTOR rotates the
OPEN/CLOSE IDLER GEAR via the BELT and PULLEY,
and the RACK GEAR which is intermeshed with the
OPEN/CLOSE IDLER GEAR moves forward during
~aep
“OPEN”, backwards during “CLOSE’. -SRAGW /~/w
OPEN END SWITCH
The HOME POSITION is reached when the largest
square hole in the UP/DOWN CAM GEAR is between
the SENSORS. UP/ DOWN CAM GEAR 1
Q
‘3 o
Rotate the UP/DOWN CAM GEAR counter-clockwise
(with OPEN/CLOSE during PLAY) or clockwise (with f’fjv~
L&7
0° ~
normal OPEN/CLOSE), raise the GEAR-BLOCK
BRACKET, stop at the selected TRAY, hold the TRAY o
‘Q
GUIDE by means of the OPEN/CLOSE RACK and save
the other TRAY GUIDES.
The OPEN/CLOSE motor starl running, the OPEN/ SENSOR P.W.B
CLOSE RACK moves forward, the TRAY LOCK LEVER
is raised to lock the TRAY, and the OPEN operation
commences. GEAR BLOCK BRACK~ TRAY SLIDE
*[~
J
,.-’
d~
:,1 ...
,.,
/
...
,.,
,,.
/
,Y ‘, 3
—uP/ 00WN
CAM GEAR 2
UP/ OOWN
DRIVE GEAR 2
-2-

CD CHANGER OPERATION AND DESCRIPTION
4. When the TRAY closes and it reaches the tip of RIB part of LEFT TRAY GUIDE, the LOCK LEVER is lowered to release the
TRAY, and loading proceeds.
TRAY GUIDE HOLDER
LOCK ;EVER OPEN ~CLOSE
/Ri3 /
TRAY LOCK TRAY RELEASE
(2) LOADING
1. The rotation of the LOAD/UNLOAD MOTOR rotates the LOAD/UNLOAD DRIVE GEAR in the clockwise direction.
2. The DRIVE GEAR and the gear portion of the TRAY mesh together and the TRAY movers backward.
3. The completion of TRAY movement causes the UP/DOWN MOTOR to operate and lower the TRAY HOLDER putting the until
to chucking status.
4. The rotation of the UP/DOWN MOTOR rotates the UP/
DOWN GEAR in the counter-clockwise direction. In
connection with this, the TRAY HOLDER SLIDE moves
forward, and at the same time, the RIGHT SLIDE is moved
backwards by the SYNCHRO LEVER.
LEFT
~1-\LOADLJNLOAD CAM GEAR
K~LOAD/UNLOAD MOTOR
21S
%W ~
/~LoAD/u).JLfJAD IDLER 1
LOAD/UNLOAD IDLER 2
LOAD/UNLOAD DRIVE GEAR
TRAY
SYNCRh LEVER
UPIDOWN CAM GEAR 1
1/
UP/DOWN IDLER 2
UP/DOWN DRIVE GEA~ 1UP/DOWN IDLER 1
—.
RIGHT SLIDE BRiCKET “
UPIDOWN DRIVE GEAR i‘\ \UP/DOWN IDLER 2
UP/DOWN CAM GEAR 2
-3-

CD CHANGER REPLACEMENT
1. LOAD/UNLOAD FUNCTION
1.Remove the BTOP ENCOURAGE.
2. Remove the CD MECHANISM.
2. HOW TO REMOVE THE TRAYS
1. Remove the CHUCK BRACKET.(@ -@)
ER
i
L
2. Rotate the UP/DOWN CAM GEAR and position the collar
part of the TRAY HOLDER visible from the RIGHT SLIDE
at the midpoint between the CHUCKING and TRAY.
RIGHT SIDE
DISC STOPPER BRACKET
3. REPLACING THE TRAY GUIDE
.
1.
2.
RAGE
3. Remove the three TRAYS through the gap at the back.
TRAY/ASSY
Have the LEFT TRAY GUIDE HOLDER and TRAY GUIDE ready before proceeding.
Turn the UP/DOWN CAM GEAR and remove the setscrew of the TRAY HOLDER from the hole in the GEAR BLOCK BRACKET.
Turn the UP/DOWN CAM GEAR counter-clockwise as far as it will go, and remove the SCREWS.
3. Remove the five set screws of the LEFT TRAY GUIDE
HOLDER, and remove it in the direction of the arrow.
4. When assembling the parts, align the TRAY SLIDE and UP/
DOWN DRIVE GEAR.
-4-
R
UPIDOWN
MARK DRIVE GEAR
i. .. . .o@
TRAY SLIDE
Hi o

CD CHANGER REPLACEMENT
4. LEFT SLIDE BRACKET
5. UP/DOWN CAM GEAR
7.
r——— ——— .—— ——— 1
SETTING UP THE LOAD/UNLOAD GEAR
R
2W
i
MOLYKOTE, EM-50L ,
SAN GREASE, SG-7 1
FLOIL OIL, G-474B I
——— ——— — 4
6. LOAD/UNLOAD GEAR
9
8. TRAY HOLDER
~LoAD/UNLOAD DRIVE GEM!
-5-

CD CHANGER REPLACEMENT
9. sET-rlNG uPTHETRAY sLIDEAND uP/DowNDRlvEGEAR2 A,..
,.’
1.
2.
3.
.
Slide the TRAY SLIDE forward until it goes no further.
Align the round mark on the UP/DOWN DRIVE GEAR 2,
with the mark area on the TRAY SLIDE, and install.
Align the shorter flat part of the UP/DOWN CAM GEAR 2,
and install.
/*~M
Set the parts in such away that the round marks on the two
GEARS are horizontal. .— .—
10. SETTING UP THE TRAY HOLDER AND UP/DOWN DRIVE GEAR wUP/OOWN CAM GEAR 2
1. Loosen and install the SET SCREW of the SENSOR P.W.B. LONG
2. Slide the TRAY HOLDER SLIDE forward until it goes no
further.
3. Align the round mark on the UP/DOWN DRIVE GEAR 1with
the mark area on the TRAY HOLDER SLIDE, and install.
4. Secure the screw.
5. As shown in the figure, place the UP/DOWN DRIVE GEAR 2
and UP/DOWN CAM GEAR 2in such away that they are
horizontal.
6. Align with the triangular mark through the hole through which
the UP/DOWN CAM GEAR 2teeth are visible. .
7. Secure the SCREW of the SENSOR and GEAR.
?MARK
d
~K
?~
,? MARK
\-- ~
<&/
)
GEAR BLOCK DRIVE SLIDE
/’
~‘1G%”
uP/COWN DRIVE GEAR 2
11. TRAY HOLDER SLIDE
UP/DOWN MOTOR ASSY—
CHASSIS
CD PICK-UP MAINTENANCE
UP/DOWN DRIVE GEAR 1
UP/DOWN CAM GEAR 2
Set the parts in such away that the round marks on the two
GEARS are horizontal.
d’10.5mm
--f
(614 287 0440)
About pick-up (Optical lens) Cleaning
Clean the lens with the specified cleaning disc or moisten acotton swab with isopropyl alcohol and cleaning paper.
Specified cleaning disc: LC-I (Part code: 645 026 1961 ..... manufactured by SANYO.)
Regarding procedure of cleaning with moisten cotton swab, please refer to the attached as follows.
1. Cotton swab wrapped with Cleaning paper.
2. Add the isopropyl alcohol.
3. Gently move the tip of cotton swab just like adraw awhirlpool from inside to outside on the surface of lens.
-6-

I
CD MECHANISM ADJUSTMENTS
1. REPLACEMENT AND LUBRICATION OF THE CD MECHANISM
——. ——— ——— ———
rNote: 1
IEM-50L MOLYKOTE, EM-50L I
ISG-7 SAN GREASE, SG-7 I
IG.474B FLOIL OIL, G-474B I
L——— ——— ——— ——— J
SLED
MOTOR
d
SPINDLE
MOTOR I
IJ(
~“-
>
0°0 ~
1, on aEAR
\\
+PLUS MARK +PLUS MARK SLED MOTORFf=j
2. CD MECHANISM
(1) Replacement of the spindle motor
●First, prepare the new turntable and new special washer for
replacement. The removed turntable will be deformed by
the heat of the soldering iron, and cannot be reused.
●Prepare dial-type calipers.
1. The attached bonding material can be dissolved by using a
2.
3.
4.
5.
6.
7.
8.
60 Wsoldering iron to heat the shaft the upper part of the
turntable for about one minute.
The turntable can then be removed from the shaft by very
carefully applying force upward at the center of the lower
surface of the turntable.
Remove the two screws and remove the spindle motor.
Attach the special washer top the spindle motor.
Clean the spindle motor’s shaft. To clean them, use asoft
cloth soaked in isopropyl alcohol.
Apply asmall amount of amixture of the “Three bond
2001” and “201 5F” bonding materials to the motor’s shaft.
Install the turntable as shown in the figure.
Secure the turntable by pressing gently. Be sure to wipe
away (by using apiece of cloth, or similar material) any
bonding material coming out of the hole.
(2) Replacing the pick-up
1.
2.
3.
4.
Insert the pick-up rail into the base chassis.
If the rack of the base chassis are missing when the pick-up
rail have been installed, first wipe the tips of the rail with
alcohol.
After the pick-up has been replaced, apply grease (FLOIL
G-474B) to the -sections.
The pick-up P.W. Board pattern is “shorted”, as shown in
the figure, so that the new pick-up will not be susceptible to
the effects of static.
Set the pattern to “open” after the pick-up has been
replaced.
e
“SPINDLE/SLED MOTOR P.W.B
.
“’’’77-77
BOND ~
h
2mm
WASHE JABOW
---@mm
ox
T%
7.5 +0.1mm
T34.9 *0.1mm
T?
i@ --TURNTABLE
‘LEDMOTOR-i$Y$
+
v- PIChlP RACK GEAR
5.
-7-
J?LL+J3?EL
@- @-
(SHORT) (OPEN)