Sanyo Dc-da180 User manual

Micro Component System DC-DA180 (AU)

PRODUCT CODE No.

129 632 03

The construction of model DC-DA180 is similar to model DC-DA170. The differences between these models require the bellow

specified items. Please also refer to the original service manual DC-DA170 (SM5810187) for other items.

May. / '02 BB REFERENCE No. SS5810307

SANYO Electric Co., Ltd.

Printed in Japan. Osaka, Japan

Contents

FILE NO.

Service Manual

Supplement

Exploded View (Cabinet & Chassis ) .......................................... 1

Parts List ..................................................................................... 2

Memo .......................................................................................... 5

Schematic Diagram (FRONT) ..................................................... 6

Wiring Diagram (FRONT & CD) .................................................. 8

Schematic Diagram (AMP) ......................................................... 10

Wiring Diagram (AMP) ................................................................ 12

This service manual consists of "DC-DA180U"(Main unit: 129 631 03) and "SX-DA180/SP" (Speaker model: 165 055 00).

OFF ON

FUNCTION

PHONES

MEMORY

DOWN

PRESET

TUNER/ BAND

VOLUME

TU UP

TU DOWN

SOUND PRESET

BASS

XPANDER

SURROUND

PUSH TO CLOSE

REC PLAY REW F FWD STOP/ EJECT PAUSE

- 1 -

EXPLODED VIEW (CABINET & CHASSIS)

910 11

13 14

58 59

Y01

Y03

Y04 Y04

Y05

Y06

Y07

Y08

Y09

Y10

Y11

Y17

Y12

Y13

Y14

Y15

Y16

Y05

Y02

Y18

Y02

- 2 -

PARTS LIST

FIXING PARTS

REF.NO. PART NO. DESCRIPTION

Y01 411 021 3107 SCR S-TPG BIN 2.6X8,

F-PANEL+MTG DECK KNOB

Y02 411 021 3503 SCR S-TPG BIN 3X10,

MTG CD+FRONT PCB

Y03 411 021 3503 SCR S-TPG BIN 3X10,

MTG CD+CD PCB

Y04 411 021 1806 SCR S-TPG BIN 2.6X10,MTG CD+DA11

Y05 411 092 0906 WASHER Z 2.6X10X0.5,MTG CD+DA11

Y06 411 021 3503 SCR S-TPG BIN 3X10,

MTG CD+TUNER PCB

Y07 411 098 4700 SCR S-TPG BIN 2.3X8,

DEC WINDOW CD+LID CD

Y08 411 021 3503 SCR S-TPG BIN 3X10,

MTG CD+MAIN PCB

Y09 411 021 3503 SCR S-TPG BIN 3X10,

REAR+DECK MECHA

or 411 021 3503 SCR S-TPG BIN 3X10,

MOUNTING+DECK MECHA

Y10 411 126 1404 SCR S-TPG BIN 2X4,SPRING DECK REC

Y11 411 020 9100 SCR S-TPG BRZ+FLG 3X12,

REAR+P-TRANS

Y12 411 098 7800 SCR S-TPG FLT 3X12,C-REAR(L/R SIDE)

Y13 411 021 4500 SCR S-TPG BIN 3X16,C-REAR

Y14 411 021 3503 SCR S-TPG BIN 3X10,

C-REAR(ANT TERMINAL)

Y15 411 021 3503 SCR S-TPG BIN 3X10,MTG CD+REAR

Y16 411 021 3503 SCR S-TPG BIN 3X10,SUB-WOOFER

Y17 411 021 4005 SCR S-TPG BIN 3X12,REAR+STOPPER

Y18 411 020 8905 SCR S-TPG BRZ+FLG 3X10,

F-PANEL+ASSY,GEAR,CD

CAUTION :Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

Regular type resistors are less than 1/4 W carbon type and 0 ohm chip resistors.

Regular type capacitors are less than 50 V and less than 1000 µF type of Ceramic type and Electrical type.

N.S.P :Not available as service parts.

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC

SYMBOL !

!! IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF

SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY !

!! , USE ONLY THE REPLACEMENT PARTS

DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN

THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE

THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO

THE CUSTOMER.

PACKING & ACCESSORIES

REF.NO. PART NO. DESCRIPTION

614 323 6856 CARTON CASE

614 314 1365 CUSHION,REAR

614 314 1372 CUSHION,FRONT

614 323 6887 INSTRUCTION MANUAL

645 047 0509 POLY SHEET-0900X0300*NC

645 040 3217 REMOCON,RB-DA70

or 645 042 3604 REMOCON,RB-DA70

or 645 042 3611 REMOCON,RB-DA70

614 312 2432 LID,BATTERY,SERVICE

645 046 8322 ASSY,ANTENA,LOOP

or 645 005 1227 ASSY,ANTENA,LOOP

614 323 6740 ASSY,BOX,SPEAKER

CABINET & CHASSIS

REF.NO. PART NO. DESCRIPTION

1614 322 1678 ASSY,DOOR,DECK

2614 314 1334 SPRING,WIRE,DOOR DECK

3614 303 5718 KNOB,VR

4614 322 2149 ASSY,PANEL,FRONT

5614 309 7969 ASSY,GEAR,CASSETTE

6614 322 5003 KNOB,DECK,MECHA,REC

7614 322 5010 KNOB,DECK,MECHA,PLAY

8614 322 5027 KNOB,DECK,MECHA,REW

9614 322 5034 KNOB,DECK,MECHA,FFWD

10 614 322 5041 KNOB,DECK,MECHA,

STOP/EJECT

11 614 322 5058 KNOB,DECK,MECHA,PAUSE

12 614 314 1297 MOUNTING,DECK

13 614 322 4969 BUTTON,OPERATION,7 KEYS

14 614 322 4952 BUTTON,RIGHT,4 KEYS

16 614 310 3899 SPACER,MECHA

17 614 307 2072 COVER,PICK-UP

18 614 307 8784 LEVER

19 614 323 6399 MOUNTING,CD

20 614 322 2125 ASSY,GEAR,LID,CD

21 614 322 8264 SPRING,WIRE,DOOR LD

22 614 322 4945 BUTTON,CD OPEN,1 KEY

23 614 307 8821 PULLEY

24 614 303 0256 LATCH,MAGNET

25 614 322 5072 LID,CD

26 614 322 4990 COVER

27 614 314 1181 DEC,WINDOW,CD

28 614 322 4938 BUTTON,POWER,1 KEY

29 614 314 1327 SPRING,PLATE,REC

30 614 314 7541 MOUNTING

31 614 308 4914 STOPPER

32 614 323 6771 ASSY,CABINET,REAR

33 614 307 9804 ASSY,MECHA,CDDA11N-SASH

614 317 3090 LABEL,SAFETY,LASER,PICK UP

ELECTRICAL PART

REF.NO. PART NO. DESCRIPTION

51 614 316 3602 FLEXIBLE FLAT CABLE,AMP-FRONT

52 614 316 3619 FLEXIBLE FLAT CABLE,TU-FRONT

54 614 310 5459 FLEXIBLE FLAT CABLE,

CD-PICK UP-CD

or 614 313 7023 FLEXIBLE FLAT CABLE,

CD-PICK UP-CD

55 614 314 4779 ASSY,WIRE,CD-PICK UP-CD

or 614 309 8454 ASSY,WIRE,CD-PICK UP-CD

56 614 274 2013 CORD,ID CONNECTOR,FM ANT

57 !

!! 423 016 7908 FUSE 250V 2.5A

58 614 309 8799 ASSY,WIRE,R/P HEADS-AMP

or 614 314 4786 ASSY,WIRE,R/P HEADS-AMP

59 614 314 4793 ASSY,WIRE,MECHA SW-AMP

or 614 309 8805 ASSY,WIRE,MECHA SW-AMP

60 !

!! 645 032 1887 CORD,POWER-2.0MK

61 !

!! 645 051 8805 TRANS,POWER

614 129 9068 LUG

411 156 2105 SCR S-TPG BIN 2.3X6

PARTS LIST

FRONT P.W.BOARD SSSY

REF.NO. PART NO. DESCRIPTION

71 614 323 4111 ASSY,PWB FRONT (Only initial)

BR601 614 314 1204 HOLDER,LCD,HOLDER_LCD

BR602 614 315 7038 COVER,LED,COVER_LED

C6200 403 259 0508 NP-ELECT 1U M 50V

CN601 645 012 5096 SOCKET,FPC 12P,FRONT-AMP

CN603 645 012 5195 SOCKET,FPC 15P,FRONT-TU

D6600 407 226 5206 LED LT03A3-41-UB91

D6901 407 012 4406 DIODE 1SS133

D6902 407 012 4406 DIODE 1SS133

IC601 409 504 4802 IC LC72336-9A38,MICON

L6900 645 001 4550 INDUCTOR,10U K

L6901 645 002 1459 INDUCTOR,22U K

LCD60 645 043 6260 LCD

LS601 614 314 9286 DEC,SHEET,LCD,DEC_LCD_SHEET

Q6200 405 011 8500 TR 2SC1740S-R

or 405 143 8706 TR KTC3199-GR

or 405 011 8609 TR 2SC1740S-S

or 405 017 9600 TR 2SC3330-T

or 405 017 9709 TR 2SC3330-U

Q6201 405 017 9709 TR 2SC3330-U

or 405 017 9600 TR 2SC3330-T

or 405 011 8609 TR 2SC1740S-S

or 405 011 8500 TR 2SC1740S-R

or 405 143 8706 TR KTC3199-GR

S6001 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6002 645 006 5958 SWITCH,PUSH 1P-1T

or 645 048 3820 SWITCH,PUSH

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6003 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6004 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6005 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6006 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6007 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6008 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6009 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6010 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6011 645 048 3820 SWITCH,PUSH

or 645 006 5958 SWITCH,PUSH 1P-1T

or 614 240 1002 SWITCH.TACT

or 614 220 5471 SWITCH,TACT

S6500 645 043 6253 SWITCH,ROTARY(ENCODER)

AMPLIFIER P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

74 614 322 3672 ASSY,PWB AMP (Only initial)

C4714 403 058 4608 POLYESTER 0.15U J 50V

C4716 403 366 5205 ELECT 1000U M 16V

or 403 350 8403 ELECT 1000U M 16V

or 403 313 4602 ELECT 1000U M 16V

C4814 403 058 4608 POLYESTER 0.15U J 50V

C4816 403 313 4602 ELECT 1000U M 16V

or 403 350 8403 ELECT 1000U M 16V

or 403 366 5205 ELECT 1000U M 16V

C4913 403 366 5601 ELECT 3300U M 25V

or 403 350 9301 ELECT 3300U M 25V

or 403 329 5907 ELECT 3300U M 25V

C4918 403 056 7502 POLYESTER 1000P J 50V

CN401 645 006 1875 PLUG,2P,SPEAKER

CN402 645 006 1875 PLUG,2P,SPEAKER

CN405 614 310 2755 PLUG,4P

or 645 004 2904 PLUG,4P

CN406 614 310 2458 PLUG,4P

or 645 005 8110 PLUG,4P

CN421 645 011 6384 JACK,PHONE D3.6,HEADPHONE

CN422 645 043 8905 JACK,RCA

CN441 614 310 2731 PLUG,2P,POWER

or 645 004 2881 PLUG,2P,POWER

CN490 645 012 2736 SOCKET,DIP 8P

CN491 645 012 5096 SOCKET,FPC 12P

CN492 614 309 8812 ASSY,WIRE

or 614 314 4809 ASSY,WIRE

D4102 407 012 4406 DIODE 1SS133

D4951 !

!! 407 099 6003 ZENER DIODE MTZJ9.1B

D4953 407 012 4406 DIODE 1SS133

D4961 407 012 4406 DIODE 1SS133

D4962 407 012 4406 DIODE 1SS133

D4963 407 012 4406 DIODE 1SS133

D4964 407 012 4406 DIODE 1SS133

D4980 !

!! 407 098 3300 DIODE RL153-BF-S2

D4981 !

!! 407 098 3300 DIODE RL153-BF-S2

D4982 !

!! 407 098 3300 DIODE RL153-BF-S2

D4983 !

!! 407 098 3300 DIODE RL153-BF-S2

FCL41 !

!! 645 006 4760 HOLDER,FUSE

or !

!! 645 031 7903 HOLDER,FUSE

FCL42 !

!! 645 006 4760 HOLDER,FUSE

or !

!! 645 031 7903 HOLDER,FUSE

HS401 614 315 2873 HEAT SINK

IC410 409 384 3506 IC BA3314F

IC411 409 390 1107 IC LC75392

IC412 !

!! 409 295 7402 IC TA8229K

L4902 645 031 5893 TRANS,OSC,85KHZ,O.S.C

PR495 !

!! 645 042 2621 PROTECTOR,1.5A 125V

PR496 !

!! 645 042 2621 PROTECTOR,1.5A 125V

Q4103 405 110 5400 TR KRA102M-A

or 405 000 0508 TR DTA114ES

Q4104 405 109 9204 TR KRC102M-A

or 405 000 3103 TR DTC114ES

- 3 -

CD P.W.BOARD SSSY

The construction of "CD P.W.BOARD ASSY" is similar to that of DC-

DA170/AU.

TUNER P.W.BOARD SSSY

The construction of "TUNER P.W.BOARD ASSY" is similar to that of

DC-DA170/AU.

REF.NO. PART NO. DESCRIPTION

SE601 407 217 1101 PHOTO DIODE SPS-442-1G

X6001 645 032 6424 OSC,CRYSTAL 4.5MHZ

or 645 051 7587 OSC,CRYSTAL 4.5MHZ

614 324 1317 SHIELD,CUSHION

614 324 1324 SHIELD,CUSHION

REF.NO. PART NO. DESCRIPTION

Q4106 405 109 9204 TR KRC102M-A

or 405 000 3103 TR DTC114ES

Q4107 405 146 2206 TR KTC3875-GR

or 405 146 2107 TR KTC3875-Y

or 405 011 1006 TR 2SC1623-L6

or 405 014 4509 TR 2SC2412K-R

Q4108 405 146 2206 TR KTC3875-GR

or 405 146 2107 TR KTC3875-Y

or 405 011 1006 TR 2SC1623-L6

or 405 014 4509 TR 2SC2412K-R

Q4109 405 146 2206 TR KTC3875-GR

or 405 146 2107 TR KTC3875-Y

or 405 011 1006 TR 2SC1623-L6

or 405 014 4509 TR 2SC2412K-R

Q4730 405 006 1806 TR 2SA933S-R

or 405 006 1905 TR 2SA933S-S

or 405 004 5103 TR 2SA608-G-SPA

or 405 143 6504 TR KTA1267-GR

or 405 004 4601 TR 2SA608-F-SPA

Q4751 405 151 4400 TR KTD1303

or 405 021 0204 TR 2SD1012-F-SPA

or 405 021 0600 TR 2SD1012-G-SPA

or 405 033 6706 TR 2SD1468S-R

or 405 033 6805 TR 2SD1468S-S

Q4830 405 143 6504 TR KTA1267-GR

or 405 004 4601 TR 2SA608-F-SPA

or 405 004 5103 TR 2SA608-G-SPA

or 405 006 1806 TR 2SA933S-R

or 405 006 1905 TR 2SA933S-S

Q4851 405 151 4400 TR KTD1303

or 405 021 0204 TR 2SD1012-F-SPA

or 405 021 0600 TR 2SD1012-G-SPA

or 405 033 6706 TR 2SD1468S-R

or 405 033 6805 TR 2SD1468S-S

Q4902 405 143 8706 TR KTC3199-GR

or 405 011 8500 TR 2SC1740S-R

or 405 017 9600 TR 2SC3330-T

or 405 017 9709 TR 2SC3330-U

or 405 011 8609 TR 2SC1740S-S

Q4903 405 151 4400 TR KTD1303

or 405 021 0204 TR 2SD1012-F-SPA

or 405 021 0600 TR 2SD1012-G-SPA

or 405 033 6706 TR 2SD1468S-R

or 405 033 6805 TR 2SD1468S-S

Q4904 405 143 8706 TR KTC3199-GR

or 405 011 8500 TR 2SC1740S-R

or 405 011 8609 TR 2SC1740S-S

or 405 017 9600 TR 2SC3330-T

or 405 017 9709 TR 2SC3330-U

Q4905 405 011 8609 TR 2SC1740S-S

or 405 017 9600 TR 2SC3330-T

or 405 017 9709 TR 2SC3330-U

or 405 011 8500 TR 2SC1740S-R

or 405 143 8706 TR KTC3199-GR

Q4951

405 138 6403 TR KTD2058Y

405 095 1602 TR 2SD2061-E

405 095 1701 TR 2SD2061-F

R4941

402 081 0205 FUSIBLE RES 27 JA 1/4W

S4901

645 052 2772 SWITCH,PUSH 2P-2TX2,POWERSW

S4950 645 038 7586 SWITCH,PUSH,R/PSW

SA401 411 021 6405 SCR S-TPG BIN 3X8

SA402 411 021 6405 SCR S-TPG BIN 3X8

- 4 -

PARTS LIST

POWER TRANSFORMER P.W.BOARD SSSY

The construction of "POWER TRANSFORMER P.W.BOARD ASSY"

is similar to that of DC-DA170/AU.

TAPE MECHANISM (TM-DA70TN-SH)

The construction of "TAPE MECHANISM (TM-DA70TN-SH)" is similar

to that of DC-DA170/AU.

MEMO

- 5 -

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