Sauder File Cart User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-14
Français pg 15-17
Español pg 18-20
Lot # 361948 05/08/14
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
File Cart
410637
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
3
4
5-14
15-17
18-20
21-22
23
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E BACK (1)
F LARGE DRAWER FRONT (1)
J DRAWER FRONT (1)
D44 RIGHT DRAWER SIDE (1)
D45 LEFT DRAWER SIDE (1)
D48 LARGE RIGHT DRAWER SIDE (1)
D49 LARGE LEFT DRAWER SIDE (1)
D78 LARGE DRAWER BACK (1)
D86 DRAWER BACK (1)
D716 DRAWER BOTTOM (2)
Now you know
our ABCs.
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A
B
C
D
E
F
J
D86
D716
D44
D45
D78
D716
D48
D49

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
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35DA CABINET RIGHT - 2 35DB CABINET LEFT -2 35DC DRAWER RIGHT - 2 35DD DRAWER LEFT - 2
HIDDEN CAM - 4
R2 CAM DOWEL - 4 S2
NON-SWIVEL
CASTER - 2
U
SWIVEL CASTER - 2
T
DRAWER FRONT
BRACKET - 1
VSMALL DRAWER
FRONT BRACKET - 2
WKNOB - 2 X
BLACK 1-7/8" FLAT HEAD SCREW - 4
YBLACK 7/8" MACHINE SCREW - 2 Z
BLACK 9/16" LARGE HEAD SCREW - 22
AA BB GOLD 5/16" FLAT HEAD SCREW - 16
NAIL - 14
CC
FILE GLIDE - 2
4B
30S BLACK 1-9/16" FLAT HEAD SCREW - 8

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push four HIDDEN CAMS (R2) into the ENDS (A and B).
Then, insert the metal end of a CAM DOWEL (S2) into
each HIDDEN CAM.
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Arrow
R2
S2
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
(4 used)
A
B

Step 2
å Fasten the CABINET RIGHTS (35DA) and CABINET
LEFTS (35DB) to the ENDS (A and B). Use eight GOLD
5/16" FLAT HEAD SCREWS (BB) through holes #1 and #3.
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35DA
35DA
35DB
35DB
Roller end
1
3
2
1
3
2
Roller end
Finished edge
Finished edge
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
A
B
Remember:
Righty tighty.
Lefty loosey.
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
BB

å Fasten the ENDS (A and B) to the TOP (C). Tighten four
HIDDEN CAMS.
Step 3
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
A
B
C
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
Finished edge
Finished edge
Unfinished edge
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

Step 4
å Fasten the CASTERS (T and U) to the BOTTOM (D). Use
fourteen BLACK 9/16" LARGE HEAD SCREWS (AA).
å Fasten the BOTTOM (D) to the ENDS (A and B). Use four
BLACK 1-7/8" FLAT HEAD SCREWS (Y).
å NOTE: Two of the BLACK 1-7/8" FLAT HEAD SCREWS
will go through the SWIVEL CASTERS (T) and into
the ENDS.
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BLACK 9/16" LARGE HEAD SCREW
(14 used for the CASTERS)
AA
BLACK 1-7/8" FLAT HEAD SCREW
(4 used for the BOTTOM)
Y
The tabs on the NON-SWIVEL
CASTERS must insert into these holes.
Y
Y
D
B
A
Unfinished
surface
U
T
U
T

å Carefully turn your unit over onto its front edges. Lay the
BACK (E) over your unit.
å Make equal margins along all four edges of the BACK (E).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (E) to your unit using the NAILS (CC).
The NAILS should be 5-1/2" apart, 1-1/2" from the
corners, and 1/4" in from the edges.
Step 5
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1/4"
5-1/2"
1-1/2"
NAIL
(14 used in this step)
CC
E
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

Step 6
å Fasten the LARGE DRAWER SIDES (D48 and D49) to the
LARGE DRAWER BACK (D78). Use four BLACK 1-9/16"
FLAT HEAD SCREWS (30S).
å Slide one of the DRAWER BOTTOMS (D716) into the
grooves in the LARGE DRAWER SIDES and LARGE
DRAWER BACK.
å Repeat this step for the other drawer.
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D48
D78
D49
D48
D78
D49
D716
Finished surface
Groove
BLACK 1-9/16" FLAT HEAD SCREW
(8 used in this step)
30S