saunalife Ergo Series User manual

Ergo-Series EE6G Barrel Sauna
Full Glass Front 63D" x 90H"
Note: Please read manual before construction Rev: 1.0_9/2023

Front & Back Walls

Details list 1.
66.92" x 8.87" x 3.75"
1
x2
55.12" x 1.62"
x2
A
2
x1
62.98" x 4.71" x 1.62
62" x 1.62"
3
6
x1
6a
x2
6b
x1
6c
x1
6d
x1
X
Z
W
Y
x2 kmpl.
G
B
B1
L=~287"
x2
x4
x1
74.40" x 27.17"
20
x1
74.40" x 1.75" x 1.75"
30.75" x 1.75" x 1.75"
20c
x2
29.56" x 1.68" x .75"
20d
x2
20a
x2
20b
x2
72.87" x 1.68" x .75"
F
x3
22
x2
O
N
x55
x8
L=~17.25"
25
x18
62.98" x 11.75" x 1.62"
62" x 1" x 1.62"
62.98" x 1.18" x 1.62
62.98" x .37" x 1.62"
62.98" x 2" x 2"
EE6G Barrel Sauna 63D" x 90H"
62.98" x .75" x 1.62

E
C
D
H
I
J
K
~320
L
M
Torx bits
T10 T15
T20 T25
Bit PH2
(x2)
(x4)
(x4)
11a
x2
10a
x2
HP2
HP2
12a
12b
10b
x1
x1
x1
HP2
HP2
10
14
11
x1
x1
x1
12
x1
x1
16
x1
A
D
E
F
15b
15a
15d
15c
x1
x1
x2
x1
6.68" x 1.75" x 1.75"
HP2
20.07" x 1.75" x 1.75"
11.22" x 1.75" x 1.75"
83.46" x 15.55" x 3.73"
69.68" x 31.18" x 3.46"
25.62" x 17.33" x 3.46"
13
"
27.56" x 28.34" x 2.83"
27.48" x 3.46" x 1.12"
26.34" x 3.46" x 1.12"
24.71" x 3.46" x 1.12"
19.77" x 3.46" x 1.12"
16.18" x 3.46" x 1.12"
19.68" x 2.75" x 1.12"
27.56" x 3.46" x 1.12"
13.75" x 1.75" x 1.12"
(x45)
(x180)
(x20)
(x80)
(x15)
Details list 2.
EE6G Barrel Sauna 63D" x 90H"
11.81" x 1.75" x 1.75"
29.92" x 1.75" x 1.75"
83.46" x 21.27" x 4.53"
22.59" x 3.46" x 1.12"
C
B
L=~9.87"
.18" x 3.50"
.12" x 1.50"
.12" x 1.25"
.18" x 2"
.15" x 2.25"

Tools needed
Circular saw
Measuring tape
Marker pen
Water level
Drill
Cresent wrench
Utility knife
Rubber mallet
Extra hands
Ratchet strap
Hammer
Silicone gun
(Only glass-wall models)

1
2
3a
3b
4a
4b
x1
x1
x3
x3
x2
x2
Thickness 1.06"
x2
1
Thickness .62"
2
x4
3
x2
4
x2
DET 3b
DET 1
DET 2
DET 3a
DET 4a
DET 4b
x1
x1
x3
x3
x2
x2
Use piece of wood to
protect plywood
Apply waterproof
silicone to the groove
II
I
Baseframe 1.06"
TL1
U
x1
Silicone
Front glass wall installation
86.61" x 3.75" x 1.12"
1

I
Mount carefully
glasses.
~.07"
~.07"
~.07"
Use piece of wood to
protect plywood
DET 1
x2
DET 2
DET 3
x2
x4
DET 4
x2
Apply waterproof
silicone
II
III
Coverframe .62"
Front glass wall installation
2

min. .78"
Please be careful!!!
Do not hit the glass
with the screw.
II
~²⁹/₃₂"
40X J
I
III
DET U
Fix it diagonally to make wall
more rigid during the installation.
Please be careful!!!
Do not hit the glass
with the screw.
2X I
Front glass wall installation
3

4x I
DET U
2x H
Pre-drill holes .15"
before screws.
U
x1
TL1
"
Details
4x H
Pre-drill holes .15"
before screws.
Brackets
inside.
Wooden back wall assembly
4

DET 1
2xDET A
DET 1
4x M
4x M
Front
Back
Diagonal measurements should be equal
EE6G Barrel Sauna 63D" x 90H"
5

Position
cradles inside
grooves of
stave 2
2x M
X
Z
W
Y
mm=mm
DET 2
I
II
2
3
3
DET 3
Center stave 2 on
cradle 1
EE6G Barrel Sauna 63D" x 90H"
6

16x M
I
II
EE6G Barrel Sauna 63D" x 90H"
7

I
Drill 4 holes .50"
through DET 2
outside
90°
4x H
Use waterlevel
II
3xDET 3
Fix temporarily to
support walls.
~.25"
4x H
IMPORTANT! Be sure to leave
a .25" gap when tightening screws
to leave room for adjustment
when the outer bands (B) are
installed.
Check walls installation
manual on extra pages!
Sauna wall configuration
depends on Your model!
Brackets inside
EE6G Barrel Sauna 63D" x 90H"
8

I
III
DET 3
H
~1/4
Important!
Leave space
H
Remove
temporary
bracing
DET 3
See the next page.
II
Use strap to support
boards during installation
Strap
IMPORTANT! Be sure to leave a .25"
gap when tightening screws to leave
room for adjustment when the outer
bands (B) are installed.
EE6G Barrel Sauna 63D" x 90H"
9

A
3
3
DET 6
4
If needed, trim the flat edge of the
board to create the desired width.
Fasten the two halves using
proper size screws
I
Raise slightly before installing
the combined board
II
III
Join two boards together (as shown in
diagram II) that will bridge the width of
the "A" gap. It is recommended that
the combined boards are
approximately .25" wider than the gap.
6
6a
6b
6c
6d
EE6G Barrel Sauna 63D" x 90H"
10

I
Remove
strap
C
E
D
~9.43"
DET B1
~5.87"
DET B
DET B1
DET B
2x DET B
Place the bands around
the barrel on the outer
side of the cradle.
II
III
EE6G Barrel Sauna 63D" x 90H"
11

I
Remove all
temporary braces
3x DET F
1x DET G
Upper vent
Lower vent
6x K
6x K
II
2x DET 10a
2x DET 11a
1x DET 12a
12x H
min.1.37"
Use waterlevel for installation!
29.87"
15.93"
Use waterlevel for installation!
29.87"
15.93"
EE6G Barrel Sauna 63D" x 90H"
12

I
1x DET 12
1x DET 11
2x M
1x DET 10
II
2x H
6x H
2x M
4x H
1x DET 12b Cut on right size
2x H
1x M
Pre-drill holes .12"
EE6G Barrel Sauna 63D" x 90H"
13

I
X
II
18x H
1x DET 20
2x DET 20c
2x DET 20d
2x M
2x M
X
Use waterlevel!
Fasten door from inside.
X= Front wall thickness
Wooden front wall 1.12"
Glass front wall 1.62"
6x H
1x DET 13
1x DET 14
3x H
1x DET 10b
Cut on right size
EE6G Barrel Sauna 63D" x 90H"
14

I
16x J
2x DET 20a
2x DET 20b
8x H
1x DET 16
12x J
Please be careful!!! Do not
hit the glass with the screw.
Fasten the screws
at a slight angle.
II
1x DET 15a
1x DET 15b
2x I
2x DET 15c
2x DET 22
8x H
~46.50"
IV
1x DET 15d
Place saunaheater first!
2x J
3x I
Fasten the screws
at a slight angle.
Pre-drill holes .12"
III
A
B
C
D
E
F
EE6G Barrel Sauna 63D" x 90H" Ensure door frame is pressed
tightly against the wall and
fasten from inside
15