saunalife Ergo Series User manual

Ergo-Series E8G Barrel Sauna
Full Glass Front 87D" x 81H"
Note: Please read manual before construction Rev 4/2023

Front & Back Walls

Details list.
63"x8⅞"x3¾"
1
51³/₁₆"•63"•78ｾ"x1⅝"
A
2
(x1)
3
X
Z
W
Y
x2 drain set
6
6a
6b
E
C
F
G
L=~9⅞"
B
B1
L=~256"
D
10
11
18½"x1¾"x1¾"
10a
³/₁₆"x3½"
(x50)
H
⁵/₃₂" x 2¼"
I
³/₁₆"x2"
J
⅛" x 1½"
(x150)
(x45)
(x90)
K
⅛" x 1¼
(x15)
~2lbs.
L
M
5⅞"x1¾"x1¾"
10c
(x2)
15b
3¹⁵/₃₂"x1⅝"1⅛"
15a
15c
15d
20
20c
20d
20a
20b
22
32¹¹/₁₆x3¹⁵/₃₂"x1⅛"
O
N
(x38/50/62)
(x5/7/8)
L=~17³/₁₆
25
Torx bits
T10 T15
T20 T25
6c
6d
Bit PH2
59¹/₁₆"•70⅞"•86⅝"x4²³/₃₂"x1⅝"
(x2)
(x2)
59¹/₁₆"•70⅞"•86⅝"x1⅝"
59¹/₁₆"•70⅞"•86⅝"x1¾"x1⅝"
59¹/₁₆"•70⅞"•86⅝"x1"x1⅝"
59¹/₁₆"•70⅞"•86⅝"x1³/₁₆"x1⅝"
59¹/₁₆"•70⅞"•86⅝"x3/4"x1⅝"
59¹/₁₆"•70⅞"•86⅝"x3/8"x1⅝"
51³/₁₆"•63"•78¾"x20¹¹/₁₆"x3¹⁵/₁₆"
50"•61¹³/₁₆"•77⁹/₁₆"x15³/₁₆"x3⁹/₁₆"
(x1)
(x2)
(x1)
(x1)
(x1)
(x2)
(x2)
(x2)
25¹⁹/₃₂x3¹⁵/₃₂"x1⅛"
27⁹/₁₆x1⅝"x1⅛"
(x2)
(x4)
(x1)
(x3)
(x1)
(x2)
(x2)
(x2)
(x2)
(x16)
(x2)
(x2)
(x2)
(x2)
(x1)
(x2)
(x4)
(x4)
59¹/₁₆"•70⅞"•86⅝"x2"x2"
E8G Barrel Sauna 87D" x 81H"

Tools needed
Circular saw
Measuring tape
Marker pen
Water level
Drill
Cresent wrench
Utility knife
Rubber mallet
Extra hands
Ratchet strap
Hammer
Silicone gun
(Only glass-wall models)

Front glass wall installation
I
DET 1
DET 2
3x DET 3a
3x DET 3b
Top
Bottom
2x DET 4a
2x DET 4b
Use scrap piece of wood
to protect plywood
Apply waterproof
silicone to the groove
II
~5 ⁵/₁₆"
~3 ⁵/₁₆"
1
2
3a
3b
4b
4a
x1
x1
x3
x3
x2
x2
Thickness 1 ¹/₁₆"
x2
1
Thickness ⅝"
2
x2
3
x2
4
x2
5
x2
Baseframe 1 ¹/₁₆"
1.
TL1
76" x 3¾" x 1⅛"
U
x1
Silicone
10a
10c
x2
x2
18½"x1¾"x1¾"
5⅞"x1¾"x1¾"

Mount carefully
glasses.
~⁵/₆₄"
~⁵/₆₄"
~⁵/₆₄"
I
II
2x DET 1
2x DET 2
2x DET 3
2x DET 5
2x DET 4
Top
Bottom
Use scrap piece of wood to
protect plywood
III
Coverframe ¹⁹/₃₂"
2.
Front glass wall installation

I
~²⁹/₃₂"
II
40x J
min.²⁵/₃₂"
CAUTION!
Do not hit the glass
with the screw.
III
Apply waterproof
silicone to the groove
3.
IV
Install front glass-wall same way
as instructed in main manual.
Front glass wall installation

4.
I
2x I
DET U
Fix it diagonally to make wall
more rigid during the installation.
Proceed with main manual
until benches installation!
2x DET 10
Drill holes ⅛"
before screws.
4x DET 10a
4x H
II
III
10x I
Pre-drill holes ⅛"
Under the benches both sides.
4x H
4x DET 10c
8x H
Fasten screws under the
benches on both sides
2x I
CAUTION! Do not hit
the glass with the screw.
Front glass wall installation
WARNING: Do not
let screws touch glass!
Pre-drill holes ⅛"

Install front glass-wall same way
as instructed in main manual.
Wooden back wall assembly
4x I
DET U
2x H
Pre-drill holes 5/32"
before screws.
II
III
Brackets
inside.
U
x1
TL1
76" x 3¾" x 1⅛"
Details

DET 1
2xDET A
DET 1
4x M
4x M
63"
51³/₁₆"•63"•78¾"
Diagonal measurements should be equal
1.
E8G Barrel Sauna 87D" x 81H"

2.
2x M
X
Z
W
Y
mm=mm
3a
DET 2
Position
cradles inside
grooves of
stave 2
I
II
2
3
3
8x DET 3
Center stave 2 on
cradle 1
E8G Barrel Sauna 87D" x 81H"

3.
16x M
I
II
E8G Barrel Sauna 87D" x 81H"

4.
I
Drill 4 holes Ø1/2"
through DET 2
outside
90°
6x H
Use waterlevel
II
3xDET 3
Fix temporarily to
support walls.
~1/4"
4x H
IMPORTANT! Be sure to leave a
1/4”gap when tightening screws to
leave room for adjustment when
the outer bands (B) are installed.
Check walls installation
manual on extra pages!
Sauna wall configuration
depends on Your model!
Brackets inside
E8G Barrel Sauna 87D" x 81H"

5.
I
III
DET 3
H
~1/4
Important!
Leave space
H
Remove
temporary
bracing
DET 3
See the next page.
II
Use strap to support
boards during installation
Strap
IMPORTANT! Be sure to leave a 1/4”
gap when tightening screws to leave
room for adjustment when the outer
bands (B) are installed.
E8G Barrel Sauna 87D" x 81H"

6.
A
3
3
DET 6
4
If needed, trim the flat edge of the
board to create the desired width.
Fasten the two halves using screws
I
Raise slightly before installing
the combined board
II
III
Join two boards together (as shown in
diagram II) that will bridge the width of
the "A" gap. It is recommended that
the combined boards are approximately
1/4" wider than the gap.
6
6a
6b
6c
6d
E8G Barrel Sauna 87D" x 81H"

7.
I
Remove
strap
C
E
D
~9⁷/₁₆"
DET B1
~5⅞"
DET B
DET B1
DET B
2x DET B
Place the bands around
the barrel on the outer
side of the cradle.
II
III
E8G Barrel Sauna 87D" x 81H"

8.
I
Remove all
temporary braces
3x DET F
1x DET G
Upper vent
Lower vent
6x K
6x K
2x DET 10
2x DET 10a
II
2x H
Pre-drill holes Ø5/32"
before screws.
III
72" and 88" Saunas
with front-glass wall
have 4 pc. of DET 10a.
NB! If Your sauna equipped with front-glass
wall, see front-glass wall installation manual
for proper benches installation.
E8G Barrel Sauna 87D" x 81H"

9.
I
10x I
10x I
2x H
Pre-drill holes 1/8"
Use level for
installation of benches
2x DET 10c
II
Under the benches
4x H
2x DET 11
6x M
III
72" & 88" Saunas with
front-glass walls have
four pieces of 10c.
E8G Barrel Sauna 87D" x 81H"

10.
I
2x DET 15a
2x DET 15b
2x H
If needed - To accommodate
the size of your heater, trim
15A on the end that meets
the back wall, before adding
part H
2x DET 15c
2x J
6x I
II
1x DET 15d
Mount sauna heater before
installing safety rail, per
manufacturer's recommended
safety clearance
2x J
E7G Barrel Sauna 71D" x 81H"

X
11.
I
18x H
1x DET 20
2x DET 20c
2x DET 20d
2x M
2x M
X
Use waterlevel!
II
Fasten door from inside.
III
16x J
2x DET 20a
2x DET 20b
8x H
Ensure door frame is pressed
tightly against the wall and
fasten from inside
2x DET 22
8x H
~39⅜"
IV
E8G Barrel Sauna 87D" x 81H"
X= Front wall thickness
Wooden front wall 1⅛"
Glass front wall 1⅝"