Schaefer VAF3000A User manual

OWNER’S MANUAL
SAFE Y INS RUC IONS
Please read and keep these instructions with the fan.
MODEL: VAF3000A/B
For use in Non-Explosive/Non-Flammable environments only.
Purchase Date: ___________________ Serial o. ___________________
Dealer: ______________________________________
1.800.779.3267 • www.schaeferfan.com
Item Part# Each Description
1 0SMS8X12PPHSS 4 Screw #8 x 1/2" PPH SS
3 0CAP40UF240V 1 Capacitor 115V
0CAP40UF370V 1 Capacitor 230V
0CC114 1 1-1/4" Clamp (230V only)
4 SWPLTASY-V30A 1 Switch Plate Cord it 115V
4 SWPLTASY-V30B 1 Switch Plate Cord it 230V
CORD-16/3-20NA 1 Cord 115V North America
CORD-16/3-20EU 1 Cord 230V European
CONNECTOR-PG11 1 Cord Strain Relief
0RSSPST20A 1 Rocker Switch
0RSCAP 1 Rocker Switch Cover
SWPLT-VAF3000 1 Switch Plate
5 HSG-VAF3000 1 Shell Housing Blue
6 0BM3-0.5X25HHSS 10 Bolt M3x.5 25mm
7 0WM3SS 10 Washer M3 SS
8 0RF78OD 4 Rubber Foot 7/8" OD
9 0WNM3-0.5HT 10 Well Nut M3x.5
10 0RG38X1316X38 1 Rubber Grommet 3/8"
11 0RIVET6-8A-B 13 Rivet 3/16" x 1/2" G
l2 CS211 1 Motor 1 HP 115V 60 Hz
CS211-50 1 Motor 1 HP 230V 50 Hz
0NY3816Z 1 Nut Nyloc 3/8" -16
0W12X118SS 1 Washer 1/2"
0S838X14HWHTC 12 Screw 8-32 x 1/4" Threading
MTRVN-VAF3000 6 Motor Mount Vane
BLADE-VAF3000 1 Fan Blade 12" 7 Wing
13 RING-VAF3000 2 Duct Ring 12"
l4 GUARD-VAF3000 2 Wire Guard 12"
PROBLEM
Unit will not run.
Unit runs but fan
makes loud scraping
noise.
Unit runs but vibrates
excessively.
Unit runs but fan
does not turn.
Unit runs briefly, then
shuts off on overload.
CAUSE
1) No power to unit.
2) Switch not on.
3) Switch is faulty.
4) Faulty / Broken cord or motor wire.
1) Unit has been severely jolted causing fan to
rub against housing.
2) Unit has been severely jolted causing
housing to deform.
1) Severe jolt has bent motor shaft causing
unit to be out of balance.
2) Fan blade damaged.
3) Dirt build up on one side of fan blade.
1) Fan is jammed against housing.
2) Capacitor wire has broken/come loose,
capacitor has failed.
3) Housing has been damaged such that it
presses on the fan blade.
1) Motorbearings are failing, or motor has
developed an internal electric fault.
2) Intake grill and/or exhaust grill is obstructed.
3) Excessive duct length.
SOLUTION
1) Plug unit in. Check circuit breaker.
2) Place in "ON" position.
3) Replace switch.
4) Perform continuity check, using volt/amp meter,
Repair/replace faulty/broken wire.
1) Remove motor and replace damaged motor
mounts.
2) Replace housing/unit as necessary.
1) Remove and replace motor. Replace fan blade if
necessary.
2) Replace fan blade.
3) Clean fan blade.
1) Remove motor and replace damaged motor
mounts. Replace fan blade if necessary.
2) Repair/replace wires/capacitor as necessary.
3) Replace housing/unit as necessary.
1) Replace motor.
2) Remove obstruction.
3) Reduce duct length to recommended maximum.
AMERIC AXIAL FAN TROUBLESHOOTING
CAUTION: All service procedures should be executed with the unit unplugged.
(Refer to item # on pictorial breakdown)
UNITED KINGDOM CORDS ONLY
WARNING
THIS APPLIANCE MUST BE EARTHED. IMPORTANT!
The wire of this mains lead are colored in
accordance with the following code:
BLUE---- NEUTRAL
BROWN---- LIVE
YELLOW / GREEN---- EARTH
As the colors of the wires in the mains lead of this appli-
ance may not correspond with the colored markings identi-
fying the terminals in your plug proceed as follows: The
wire colored brown must be connected to the terminal
marked with the letter —L— or colored red.
The wire colored blue must be connected to the terminal
marked with the letter —N— or colored black.
The wire colored yellow/green must be connected to the
terminal marked with the letter E or Ensure that your ma-
chine is connected correctly. If you are in any doubt consult
a qualified electrician.
This appliance must be protected by a 13A fuse if a 13A
(B.S. 1363) plug is used or, if any other type of plug is
used, by a 5A fuse either in the plug or adapter or at the
distribution board.
©2012 Schaefer Ventilation Equipment. All rights reserved.
M-VAF3000A/B

SCHAEFER LIMITED WARRANTY
If you are the original purchaser of a new Americ Vane Axial Fan from Schaefer, then you are entitled to a
limited warranty subject to the terms and conditions set forth herein. To qualify for the limited warranty you
must complete the enclosed registration card and mail it to Schaefer within (30) days of the purchase so that
there is a record of your purchase. Schaefer's limited warranty is for the replacement or repair of any part that
proves to be defective in workmanship or materials for a period of one (1) year from the date of purchase by
the original purchaser. During the first year, Schaefer will provide all parts necessary to correct any defects,
free of charge. This limited warranty extends only to the original purchaser who retains ownership of the Fan.
This limited warranty is not transferable to any subsequent purchaser or second-hand user.
The limited warranty extends only to the repair or replacement of parts found upon Schaefer's examination to
be defective. Unless any part or assembled unit replaced hereunder is returned, freight pre-paid, together with
a letter describing the problem to Schaefer or an authorized Schaefer dealer, this limited warranty will be void
and of no effect.
This warranty is limited to ninety (90) days for labor from the date of the purchase. Thereafter, any labor costs
incurred will be charged to the customer at the prevailing hourly rate.
This limited warranty shall not extend to a product that has been used in an improper manner, or that has been
disassembled, altered or improperly maintained. Nor shall this limited warranty apply if the Fan has been
subjected to corrosive chemicals, improper voltage, unauthorized repairs, fire, flood, abnormal wear or any
causes beyond Schaefer's control.
This limited warranty does not apply if the serial number has been removed, obliterated or defaced.
Schaefer Ventilation reserves the right to make changes to the Vane Axial Fan in design, materials or
specifications as necessary and without prior notice. Schaefer shall not be obliged to make alterations or
modifications to existing products previously manufactured.
To obtain replacement parts pursuant to this limited warranty, you must write to Schaefer or call
[phone] to receive an authorization number. Replacement parts will not be provided unless the
customer first provides the serial number of the Fan and also receives an authorization number from
Schaefer.
OTHER THAN THE FOREGOING LIMITED WARRANTY, THERE ARE NO FURTHER WARRANTIES OR
ANY AFFIRMATIONS OF FACT OR PROMISES BY AMERIC WITH RESPECT TO THE VANE AXIAL FAN.
THE DURATION OF ANY IMPLIED WARRANTIES ARE LIMITED TO THE TERMS OF THE ABOVE LIMITED
WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
MAY LAST, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. WITHOUT LIMITING THE
GENERALITY OF THE FOREGOING, SCHAEFER EXPRESSLY DISCLAIMS ANY INFRINGEMENT OR ANY
AFFIRMATIONS OF FACT OR QUALITY NOT EXPRESSLY CONTAINED HEREIN. SCHAEFER
VENTILATION AND ITS AFFILIATES NEITHER ASSUME NOR AUTHORIZE ANY PERSON TO ASSUME
FOR THEM ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH ITS PRODUCTS. THERE
ARE NO OTHER WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
IN NO EVENT SHALL SCHAEFER VENTILATION BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, OR FOR LOSS OF PROFITS OF ITS CUSTOMERS OR USERS OF
PRODUCT. SOME STATES/JURISDICTIONS DO NOT ALLOW THE EXCLUSIONS OR LIMITATIONS OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.
VAF3000 PICTORIAL BREAKDOW

INTRODUCTION
Congratulations on your selection of a new Vane Axial Fan from Schaefer Ventilation. Our goal is to provide
you with the very best in high performance air ventilators. Reading this Owner's Manual will help you achieve
the maximum benefit from your portable air ventilator. If you do not understand any portion of this Manual
please contact Schaefer, or your authorized Schaefer dealer for proper assistance prior to operating this Fan.
Do not allow anyone to operate the Vane Axial Fan without first reading the Operator's Manual and becoming familiar with its
operation. Schaefer has endeavored to provide you with the finest equipment available for providing air for portable ventila-
tion purposes. The possibility does exist, however, that the Vane Axial Fan can be subjected to applications not intended by
Schaefer. Misuse and/or misapplication of the Vane Axial Fan can lead to the possibility of serious damage, injury or
even death. Anyone operating the Vane Axial Fan should refer to current OSHA job safety and health rules and regulations
pertaining to the construction industry, with a particular emphasis on 29 CFR 1910, which contains rules governing Permit-
Required Confined Spaces for General Industry.
Record the Vane Axial Fan model and serial number in the space provided below.
Model No. Serial No. Date Purchased
All specifications are general in nature and are not intended for specific application purposes. Schaefer accepts no responsi-
bility for variations which may be evident in actual products, specifications, pictures and descriptions contained in this publi-
cation.
MAINTENANCE
DANGER
ALWAYS SHUT OFF THE FAN AND UNPLUG IT FROM ITS POWER SOURCE TO PREVENT ACCIDENTAL STARTING
AND THE POSSIBILITY OF ELECTRICAL SHOCK AND/OR ELECTROCUTION. BE SURE THE FAN BLADE HAS
STOPPED ROTATING BEFORE PLACING ANY OBJECTS OR FINGERS NEAR THE FAN GRILL.
I. Visually check all fasteners and individual components for loose or broken parts. Tighten or replace items as required, with
genuine, factory approved replacement parts only.
2. eep the Fan blade clean from debris. Accumulation of dust, dirt, paint, etc. on the Fan blade will throw the blade rotation
out of balance resulting in damage. To clean the Fan blade, be sure the plug is disconnected and the blade has stopped ro-
tating. Remove one grill and wipe blade and interior shell housing clean of debris with a damp cloth and mild liquid soap. Dry
all parts thoroughly. DO NOT PRESSURE WASH THE FAN. Replace grill prior to next operation.
DANGER
DO NOT OPERATE THE FAN WITHOUT THE INLET AND OUTLET GRILL PROPERLY IN PLACE.
3. Contact Schaefer directly for Fan maintenance or repair not described in this manual (or if you are unsure whether main-
tenance is required.) at Tel# [phone], or at www.schaeferfan.com.
SERVICE
1) Refer to the TROUBLESHOOTING GUIDE in this Manual.
MOTOR SPECIFICATIONS GENERAL INFORMATION & DIMENSIONS
AB
Voltage 115V AC-- 230V AC-- Type Axial
Frequency 60/50 Hz 50Hz Duct adapter 12" dia. (30 cm)
Phase Single Single Height 21" (53.34 cm)
Electric Motor 1 HP 1 HP (.75kw) Width 14" (35.65 cm)
Current (amps) 8/5.7 4.2 Length 17" (43.18 cm)
R.P.M 3300/2800 2850 Weight 32.5 lbs (14.74 kg)
Watts 615W@115V 670W @230V
Free Air (cfm) 2796 (79m³) 2492 (70.6m³)
Max S.P. 3" 2.5" (68mmlaq)
AIR FLOW RATES
(115V AC) (230V AC)
Feet Description CFM M³/Min CFM M³/Min
Free Air 2796 79 2492 70.6
15' duct Straight 1756 50 1700 48.1
15' duct 1-90° bend 1637 46 1400 39.6
25' duct Straight 1734 49 1650 46.7
25' duct 1-90° bend 1550 44 1250 35.4
25' duct 2-90° bends 1498 42 1245 35.2
100' duct Straight 1361 39 1125 31.8
Flow rates were third party tested in a chamber built in accordance with AMCA STD. 210-85. The published flow rates are in-
tended to serve only as a reference. Manufacturing tolerances, duct type, and specific operating parameters will affect the
overall flow rates(s) for each particular Fan.
CAUTION
THE AIR FLOW RATE DECREASES AS THE LENGTH OF DUCT INCREASES FOR BOTH BLOWING AND
SUCTION APPLICATIONS. AIR FLOW RATES WILL VARY WITH SPECIFIC DUCT TYPES AND
MANUFACTURES.

SAFE Y PRECAU IONS
DANGER
THE FA IS DESIG ED FOR PORTABLE AIR VE TILATIO PURPOSES O LY. THE FA IS OT DESIG ED
FOR TRA SPORTI G LIQUID OR SEMI-SOLID MATERIALS. HE ELEC RIC MO OR AND FAN HOUSING ARE
NO DESIGNED FOR OPERA ION IN AN EXPLOSIVE OR FLAMMABLE A MOSPHERE. OPERA ION OF
HE FAN IN AN EXPLOSIVE OR FLAMMABLE A MOSPHERE MAY RESUL IN PROPER Y DAMAGE, PER-
SONAL INJURY OR EVEN DEA H. I CORRECT USE OF THE FA CA RESULT I A ELECTRICAL SHOCK
A D/OR ELECTROCUTIO . ALWAYS OPERATE THE FA I COMPLIA CE WITH CURRE T OSHA A D A-
TIO AL ELECTRIC CODE REGULATIO S.
DANGER
I CORRECT USE OF THE FA CA RESULT I PROPERTY DAMAGE, PERSO AL I JURY OR EVE DEATH.
TO REDUCE THIS RISK, GIVE COMPLETE A D U DIVIDED ATTE TIO TO THE JOB AT HA D. A E VIRO -
ME T ATMOSPHERE CO STA TLY CHA GES. THEREFORE, IT'S RECOMME DED THAT AIR MO ITORI G/
GAS DETECTIO EQUIPME T BE USED FREQUE TLY. IF TESTS SHOW THAT THE ATMOSPHERE QUALI-
FIES AS A HAZARDOUS LOCA ION (A AREA WHERE THE POSSIBILITY OF EXPLOSIO A D FIRE IS CRE-
ATED BY THE PRESE CE OF COMBUSTIBLE LIQUIDS, FLAMMABLE GASES, VAPORS, DUST, FIBERS,
FLAMES OR FILI GS.) DO NO USE HIS FAN. READ A D U DERSTA D THE FOLLOWI G PREPARATIO
ITEMS A D GE ERAL SAFETY I FORMATIO .
PREPARA ION
1) Become familiar with the Fan operations before utilizing this Fan. Read and understand all Cautions and Warn-
ings in this Manual. Refer to current OSHA publications for complete job safety and health rules and regulations
(CFR 1926 and 1910).
2) Confirm that the Fan is in its original, factory configuration and has not been modified in any manner.
3) Minors should not be allowed to operate the Fan. Close attention is necessary when used, especially when used
near children or animals.
4) Guard against the possibility of back-related injuries. Always lift the Fan with leg muscles and not with the back.
5) Periodically inspect the Fan visually for damaged or worn parts. Check for loose and/or broken parts. Be sure that
the Fan and accessories are in good working condition before operating.
6) Ground the motor securely. The (U.S.) Fan utilizes a EMA 5-15P plug. It is designed to operate O LY from a
grounded, 115 volt nominal AC~, 60Hz, single phase power source that utilizes a EMA 5-15R receptacle. The 230
volt, 50Hz Fan (VAF3000B) comes with a power cord having no end connector. The customer must provide a plug
suitable for use with grounded receptacles at their location. The use of a ground fault circuit interrupter (GFCI) gives
additional on the job protection from electrical shock hazards caused by ground faults in commercial, industrial and
residential applications.
7) Know how to stop the Fan quickly in an emergency. Turn unit off at (on/off) switch located on side of unit or un-
plug Fan from power supply.
GENERAL SAFE Y INFORMA ION
1) ever place the Fan in standing water because of extreme shock hazard.
2) ever allow air intake grill to become blocked.
3) ever discharge flammable solvents or kerosene based chemicals through the Fan air intake grill.
4) Do not use the Fan in areas where flammable or combustible liquids, gases, vapors, dust, fibers, or filings
may be present.
5) ever put any object in the air intake grill.
6) ever run the Fan outside when it is raining. ever store the Fan outdoors.
7) Do not use the Fan as a toy.
8) Use the Fan only with a properly grounded outlet.
9) Unplug the Fan from outlet when not in use and before servicing.
WARNING: o reduce the risk of fire or electric shock, do not use this fan with any
solid state speed control device.
GENERAL SAFE Y INFO. (Continued)
10) Do not use the Fan with a damaged cord or plug. Do not pull or carry the Fan by its cord, do not use cord as a
handle, do not close a door on the cord, and do not pull cord around sharp edges or corners. Keep cord away from
heated surfaces. Do not unplug the Fan by pulling on cord, grasp the plug and not the cord. Do not handle the plug
or cord with wet hands.
11) Keep hair, loose clothing, fingers and all parts of the body away from the air intake grill.
12) Do not allow water inside the motor. If the motor becomes wet for any reason, unplug the Fan and thoroughly
dry it before using again.
13) ever remove the ground from the power cord or plug as this may result in electrical shock or electrocution.
Removing the ground would void the warranty.
14) If the Fan has been dropped, left outdoors, or dropped into water, etc...,please thoroughly inspect it prior to use.
If the Fan is not working or if you have a question about its safe operation, do not operate it. Contact Schaefer
Ventilation directly at [phone] or at www.schaeferfan.com.
OPERA ION
1) Your new Fan comes to you completely assembled and ready to operate. Upon removing the Fan from its carton,
inspect it for any possible damage in transit.
2) Before operating the Fan, please read all the safety Precautions and General Safety Information about the proper
and safe use of the Fan.
3) Assess your job site, certain job site locations are classified as being hazardous because the atmosphere may
contain gas vapor or dust in explosive quantities.
DANGER
HE ELEC RIC MO OR AND FAN HOUSING ARE NO DESIGNED FOR OPERA ION IN AN EX-
PLOSIVE AND/OR FLAMMABLE A MOSPHERE OF ANY CLASS OR GROUP. OPERA ION OF
HE FAN IN AN EXPLOSIVE OR FLAMMABLE A MOSPHERE MAY RESUL IN PERSONAL IN-
JURY OR DEA H.
4) Locate a properly grounded outlet.
5) Prior to plugging in the Fan into a grounded outlet, inspect the inlet and outlet grills and remove debris which may
restrict airflow movement. ever operate the Fan without the inlet and outlet grills properly secured and in place.
ever replace the grills with other than factory supplied replacement units.
6) ote the directional airflow indicator on the external shell. This is the way the air moves.
7) Place the Fan on secure footing to prevent it from shifting while in use.
8) ) Do not stand directly in front of and/or face the Fan outlet. Personal injury can result from
being struck by debris thrown at a relatively high velocity from the Fan blade.
9) When ducting is required, do not install duct while Fan is in operation. Place duct lip over
the Fan duct adapter, secure firmly, and note direction of the airflow.
10) When duct is used, be aware that the airflow rate decreases as the length of duct increases. Airflow rates will
vary with specific duct types and manufactures.
11 ) Position Fan air inlet away from walls and other obstructions to allow for maximum air intake.
12) For safe operation, use the Fan only in combination with thorough gas detection tests and continual
retesting.
DANGER
ALWAYS ASSUME A CONFINED SPACE WORK AREA IS CON AMINA ED UN IL I HAS BEEN
PROVEN SAFE FOR WORK PERSONNEL. NEVER EN ER A CONFINED SPACE WORK AREA
UN IL I HAS BEEN HOROUGHLY ES ED WI H APPROPRIA E GAS DE EC ION EQUIP-
MEN AND PROVEN SAFE FOR WORK PERSONNEL.