Schletter FixZ-7 User manual

EN
1
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-7 Mounting Instructions
Safety instructions
FixZ-7
Mounting Instructions
System rail upper
End clamp
Middle clamp
System rail lower
Planning, mounting and start-up of the solar plant must be performed by qualied personnel only. Poor quality execution can
result in damage to the plant and to the building and can present a risk to people.
Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident
prevention regulations must be observed and appropriate safety equipment must be used.
Risk of injury! Objects falling from the roof can hurt or even kill people. The danger area around the installation site must be sealed
oand people close to this area must be warned.
Required tools
Screwdriver with bits:
Bit T40
Bit hex-head SW6
Corresponding tools
for the selected fasteners
The Schletter tool kit comprises
tools required for all standard
systems.
Risk of breakage! PV modules can be damaged if stepped upon.
Risk of electric shock! The mounting and maintenance of the PV modules must be carried out by qualied
personnel only. Please observe the all safety regulations issued by the manufacturer!
Fastener (Fix2000 KlickTop)
Additional documentation
Structural analysis
Analysis print-out with schematic diagram
from the plant calculation

EN
2
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-7 Mounting Instructions
 Define the area of installation
t Concentrate the number of fasteners
in edge and corner zones.
t Further recommendations are
offered in the structural analysis.
Calculation formula:
e = min (x / y or 2 .h)
x
y
e/4e/4
e/10e/10
e/10
e/10
e/4
e/4
h
a
b
b
a
 Mount fasteners
t Select corresponding distance be-
tween fasteners afor the respective
module. The exact dimensions are
displayed for you in the Autokalkula-
tor schematic diagram.
t Please observe shading distances
bbetween rows - also visible in the
schematic diagram.
t The distance between fasteners
c must comply with the structural
analysis for fasteners - and is also
displayed in the schematic diagram.
t Further recommendations are offered
in the structural analysis (for fasteners).
The number of fasteners required is
also dependent upon the properties
of the roof - please verify details with
the manufacturer!
c
Building
c bottom
c top
Corner zone Edge zone Corner zone
Field zone
Edge zone Edge zone
Corner zone Edge zone Corner zone

EN
3
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-7 Mounting Instructions
 Mount system rail
t Mount system rail on the fasteners
in our example:
Hook in to the KlickTop top piece and
secure with a Torx screw (T40).
 Extend system rail
t Position next rail.
t Mount connector E from below.
t Tighten SW6 screws
(pre-assembled)
Please ensure that sufficient space is
left at rail joints for the connector.

EN
4
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-7 Mounting Instructions
For further information relating to our systems, please visit our website: www.schletter.eu
under Downloads in the Solar section.
 Module mounting
t Position the first module flush with the
end of the rail then observe the inden-
tation distance d(c.f. Autokalkulator
schematic diagram and information
issued by the manufacturer)
t Fasten module with two end clamps - in
our example: click in the Rapid end clamps
and tighten the 6-Lobe screws (T40).
t Connect module cables accordingly.
t Position further modules and secure
each between the modules with 2
middle clamps.
t Secure the last module of a row with
2 end clamps.
d
© Schletter GmbH, 2012, I400178GB, V2

EN
1
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 01/2015 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-15 Mounting Instructions
Safety precautions
FixZ-15
Mounting Instructions
Upper system rail
End clamp
Middle clamp
Lower system rail
Planning, mounting and start-up of the solar plant must be performed by qualied personnel only. Improper execution can result
in damage to the plant and to the building and can present a risk to people.
Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident
prevention regulations must be observed and appropriate safety equipment must be used.
Risk of injury! Objects falling from the roof can cause injury to people. The danger area around the installation site must be blocked
oand persons in the vicinity must be warned of the risks.
Required tools
Screwdriver with bits and socket wrench
Bit T40
Bit hex-head 6-spanner
Socket wrench 8-spanner
Corresponding tools
for the selected fasteners
The Schletter tool kit
comprises tools required for
all standard systems.
Risk of breakage! PV modules can be damaged if stepped upon.
Risk of electric shock! The mounting and maintenance of the PV modules must be carried out by qualied personnel only. Please
observe the safety regulations issued by the solar module manufacturer!
Additional documentation
Structural analysis
Analysis print-out with schematic diagram
from the plant calculation
Fastener (Fix2000 KlickTop)

EN
2
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 01/2015 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-15 Mounting Instructions
 Defining the area of installation
• Concentrate the number of fasteners
in the edge and corner zones.
• Further recommendations are pro-
vided in the structural analysis.
Calculation formula:
e = min (x resp. y or 2 . h)
Corner zone Edge zone Corner zone
Roof center zone
Edge zone Edge zone
Corner zone Edge zone Corner zone
x
y
e/4e/4
e/10e/10
e/10
e/10
e/4
e/4
h
a
b
b
a
 Mounting the fasteners
• Select corresponding distance be-
tween fasteners afor the respective
module. The exact dimensions are
displayed in the Autokalkulator
schematic diagram of your plant
configuration.
• Please observe shading distances
bbetween rows - also visible in the
schematic diagram.
• The distance between fasteners c
must comply with the structural
analysis for fasteners - and is also
displayed in the schematic diagram.
• Further recommendations are pro-
vided in the structural analysis (for
fasteners).
The number of fasteners required is
also dependent upon the properties
of the roof - please verify details with
the manufacturer!
c
Building
c bottom
c top

EN
3
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 01/2015 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-15 Mounting Instructions
 Mounting the system rails
• Mount system rails on the fasteners -
in our example:
Hook in to the KlickTop attachment
and secure with a 6-Lobe screw (T40).
 Extending the lower system rail
• Position next rail.
• Mount the E connector from below.
• Tighten the pre-assembled 6-spanner
screws.
Please make sure that sufficient space
is left for the connector at rail joints.
 Extending the upper system rail
• Position next rail.
• Mount the E* connector from below.
• Tighten pre-assembled hexagon
socket head screws.
• Position the additional connector
plate** against the inner side of the rail.
• Fasten each with a self-drilling screw
(8-spanner) per rail end.
Please make sure that sufficient space
is left for the connector at rail joints.
*
**

EN
4
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 01/2015 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
FixZ-15 Mounting Instructions
For further information relating to our systems, please visit our website:
www.schletter.eu under "Downloads" in the "Solar Mounting" section.
a
 Mounting the module
• Position the rst module ush with
the end of the rail, then observe the
indentation distance d
(c.f. Autokalkulator schematic diagram
and information issued by the manu-
facturer)
• Fasten module with two end clamps -
in our example: click in the Rapid end
clamps and tighten the 6-Lobe screws
(T40).
• Connect the module cables as required.
• Position further modules and secure
each between the modules with two
middle clamps.
• Secure the last module of the row with
two end clamps.
© Schletter GmbH, 2015, I400238GB, V3

LaQ07 Framed - Mounting Instructions GB
1
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
LaQ07 Framed
Mounting Instructions
Bearing plate
End clamp
Middle clamp
Safety instructions
Planning, mounting and start-up of the solar plant must be carried out exclusively by qualied specialists. Poor quality execution
can result in damage to the plant and to the building and can present a risk to people.
Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building.
Accident prevention regulations must be observed and appropriate safety equipment must be in place.
Risk of injury! Objects falling from the roof can cause injury to people. The danger area around the installation site must be
secured and people present in the area warned of the risks.
Risk of breakage! PV modules can be damaged if stepped upon.
Risk of electric shock! The mounting and maintenance of the PV modules must be carried out exclusively by qualied specialists.
Please observe all safety regulations issued by the manufacturer!
Module bearing
prole
Required tools
Screwdriver with bits:
Bit hex-head SW6
Bit 6-Lobe T40
Flat wrench / spanner SW15
Corresponding tools
For the selected fasteners
The Schletter tool kit
comprises tools required for all
standard systems.
Additional documentation
Structural analysis
Analysis print-out with schematic diagram
from the plant calculation
Fastener (Fix2000 Standard)

LaQ07 Framed - Mounting Instructions GB
2
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
 Mount fasteners
t Select corresponding distance a
between fasteners for the respective
module. Measurement ais derived
from the module width plus 20 mm.
t Distance between fasteners bshould
be taken from the structural analysis
for fasteners - schematic diagram is
displayed in Autokalkulator.
t Further recommendations are
offered in the structural analysis (for
fasteners).
The number of fasteners required is
also dependent upon the properties
of the roof - please verify details with
the manufacturer!
We recommend the use of a fas-
tener with a slotted hole (e.g. Fix2000
standard). Measurement acan there-
fore be optimally adjusted.
LAQ07 can be installed if the distanc-
es between module-bearing profiles
can be precisely set - e-g- trapezoidal
sheet metal roofs, seamed roofs and
cross rails.
a
 Define the area of installation
t Concentrate the number of fasteners
in edge and corner zones.
t Further recommendations are oered
in the structural analysis.
Calculation formula:
e = min (x / y or 2 . h)
x
y
e/4e/4
e/10e/10
e/10
e/10
e/4
e/4
h
Building
b
Corner zone Edge zone Corner zone
Field zone
Edge
zone
Edge
zone
Corner zone Edge zone Corner zone

LaQ07 Framed - Mounting Instructions GB
3
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
 Mount module-bearing profile
t Feed square-head screws M10x25 into
the lower bearing profile and through
the slotted holes of the fasteners.
t Secure with flange nuts M10.
 Extend module-bearing profile
t Position next prole.
t Mount splice E from below.
t Tighten SW6 screws
(pre-assembled)
Please ensure that sufficient space is
left at profile joints for the splice.

LaQ07 Framed - Mounting Instructions GB
4
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 08/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
For further information relating to our systems, please refer to our website:
www.schletter.eu under Downloads in the Solar section.
 Position bearing plate
t Place bearing plate in required
fastening position.
 Module mounting
t Position rst module to the end of prole
t Secure module with end- and mid-
dle clamps which are bolted to the
module-bearing prole through the
respective bearing plates.
t Fasten module with two end clamps -
in our example: Click in the Rapid end
clamps and tighten the 6-Lobe screws
(T40).
t Connect the corresponding module
cables
t Position further modules and secure
each between the modules with two
middle clamps.
t Secure the last module of a row with
two end clamps.
© Schletter GmbH, 2012, I400239GB, V1

LaQ07 Laminate Mounting Instructions GB
1
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 04/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [email protected]
LaQ07 Laminate
Mounting Instructions
Bearing plate
End clamp
Middle clamp
Safety hook
Safety instructions
Required tools
Screwdriver with bits:
Bit hex-head SW6
Flat wrench / spanner SW15
Corresponding tools
For the selected fasteners
The Schletter tool kit comprises
tools required for all standard systems.
Planning, mounting and start-up of the solar plant must be carried out exclusively by qualied specialists. Poor quality execution
can result in damage to the plant and to the building and can present a risk to people.
Risk of falling! There is a risk of falling when working on the roof as well as when ascending and descending the building. Accident
prevention regulations must be observed and appropriate safety equipment must be in place.
Risk of injury! Objects falling from the roof can cause injury to people. The danger area around the installation site must be secured
and people present in the area warned of the risks.
Risk of breakage! PV modules can be damaged if stepped upon.
Risk of electric shock! The mounting and maintenance of the PV modules must be carried out exclusively by qualied
specialists. Please observe the all safety regulations issued by the manufacturer!
Module bearing prole
Distance pieces
Fastener (Fix2000 Standard)
Additional documentation
Structural analysis
Analysis print-out with schematic diagram
from the plant calculation

LaQ07 Laminate Mounting Instructions GB
2
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
 Mount fasteners
t Select corresponding distance a
between fasteners for the respective
module. Measurement ais derived
from the module width plus 24 mm.
t Distance between fasteners bshould
be taken from the structural analysis
for fasteners - schematic diagram is
displayed in Autokalkulator.
t Further recommendations are
offered in the structural analysis (for
fasteners).
The number of fasteners required is
also dependent upon the properties
of the roof - please verify details with
the manufacturer!
We recommend the use of a fas-
tener with a slotted hole (e.g. Fix2000
standard). Measurement acan there-
fore be optimally adjusted.
LAQ07 can be installed if the distanc-
es between module-bearing profiles
can be precisely set - e-g- trapezoidal
sheet metal roofs, seamed roofs and
cross rails.
a
 Define the area of installation
t Concentrate the number of fasteners
in edge and corner zones.
t Further recommendations are
oered in the structural analysis.
Calculation formula:
e = min (x / y or 2 . h)
x
y
e/4e/4
e/10e/10
e/10
e/10
e/4
e/4
h
Building
b
Corner zone Edge zone Corner zone
Field zone
Edge
zone
Edge
zone
Corner zone Edge zone Corner zone

LaQ07 Laminate Mounting Instructions GB
3
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 04/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [email protected]
 Mount module-bearing profile
t Feed square-head screws M10x25 into
the lower bearing profile and through
the slotted holes of the fasteners.
t Secure with flange nuts M10.
 Extend module-bearing profile
t Position next prole.
t Mount splice E from below.
t Tighten SW6 screws
(pre-assembled)
Please ensure that sufficient space is
left at profile joints for the splice.

LaQ07 Laminate Mounting Instructions GB
4
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [email protected] • www.schletter.eu • Updated 04/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [e-mail]
 Insert square nuts
t Feed KlickIn click components into the
groove at the required positions.
t Feed square nuts into the click com-
ponents and twist through 90° so that
the rounded edge is underneath.
 Position bearing plate
t Insert bearing plates centrally at the
selected positions (from Point 4).
 Position safety hooks
t Position safety hooks on the bearing
plates
 Pre-assemble module clamps
t Position module clamps
t Feed screws through module clamps
and all underlying components (bearing
plate, safety hook) and tighten loosely
t Use end clamps for the edges and
middle clamps between modules

LaQ07 Laminate Mounting Instructions GB
5
© Schletter GmbH • Gewerbegebiet an der B15 • Alustraße 1 • 83527 Kirchdorf/Haag i. OB • Germany • Tel.: [phone]
Fax: [phone] • E-mail: [e-mail] • www.schletter.eu • Updated 04/2012 • Subject to change without notice
Your contact in the UK: Schletter UK Limited, Tel.: [phone], Fax: [phone], E-mail: [email protected]
 Module mounting
t Guide modules into the clamps
For further information relating to our systems, please refer to our website:
www.schletter.eu under Downloads in the Solar section.
*
© Schletter GmbH, 2012, I400180GB, V2
t Push in safety hooks flush to the
module
t Clamp spacer*between modules
t Connect the corresponding module
cables
t Tighten screws (SW6)