3/33
Table of Contents
1. General Information ................................................................................................................................................................. 4
1.1. Short Description ....................................................................................................................................................................................4
1.2. Intended Use.............................................................................................................................................................................................4
1.3. Copyright and Intellectual Property Rights...................................................................................................................................4
1.4. Safety Precautions ..................................................................................................................................................................................5
1.5. Obligation of the Plant Owner / Operating Company...............................................................................................................7
1.6. Commitment of the Sta......................................................................................................................................................................7
1.7. Training of the Sta ................................................................................................................................................................................7
1.8. Additional documents relevant for the mounting......................................................................................................................8
2. Transportation, Loading and Unloading .............................................................................................................................. 8
2.1. Delivery of the components................................................................................................................................................................8
2.2. Preparing the delivery...........................................................................................................................................................................8
2.3. Provide forklift trucks and hoisting equipment...........................................................................................................................9
2.4. Check the scope of delivery (for completeness)..........................................................................................................................9
2.5. Storage of the components.................................................................................................................................................................9
3. Technical data...........................................................................................................................................................................10
3.1. System description and properties ............................................................................................................................................... 10
3.2. Rack tolerances ..................................................................................................................................................................................... 10
3.3. Systems overview................................................................................................................................................................................. 11
3.4. Components .......................................................................................................................................................................................... 12
3.4.1. Foundation posts.................................................................................................................................................................... 12
3.4.2. Module-bearing rails and connection elements......................................................................................................... 12
3.4.3. Strut assembly ......................................................................................................................................................................... 12
3.4.4. Girder assemblies and components................................................................................................................................ 13
3.4.5. Module clamps for vertical module mounting............................................................................................................ 14
3.4.6. Module clamps for horizontal module mounting...................................................................................................... 15
3.4.7. Module clamp adapter and connection elements for module clamps .............................................................. 15
3.4.8. Screws for standard module clamps ............................................................................................................................... 16
3.4.9. Auxiliary equipment / accessories.................................................................................................................................... 16
4. Mounting information............................................................................................................................................................17
4.1. Terrain....................................................................................................................................................................................................... 17
4.2. Foundation ............................................................................................................................................................................................. 18
4.2.1. Ramming (pile-driving) tolerances ................................................................................................................................... 18
4.2.2. Pile-driving obstacles and concreting ............................................................................................................................. 18
4.3. Tools .......................................................................................................................................................................................................... 19
4.3.1. Dening the positions of the foundation posts and marking these positions (staking).............................. 19
4.3.2. Pile-driving (ramming) ......................................................................................................................................................... 19
4.3.3. Rack mounting ........................................................................................................................................................................ 19
4.3.4. Module mounting .................................................................................................................................................................. 20
4.4. Torque specications .......................................................................................................................................................................... 20
4.4.1. Bolted connections in the substructure......................................................................................................................... 20
4.4.2. Fastening of the module clamps ...................................................................................................................................... 20
5. Assembly steps ........................................................................................................................................................................21
5.1. Pile-driving of foundation posts and applying corrosion protection.............................................................................. 21
5.2. Mounting the girder assembly....................................................................................................................................................... 23
5.3. Mounting the module-bearing rail (purlin)............................................................................................................................... 24
5.4. Mounting the purlin connectors (optional) .............................................................................................................................. 25
5.5. Mounting the module clamp adapter (optional) .................................................................................................................... 25
6. Module mounting and module clamping ..........................................................................................................................27
6.1. Module mounting and clamping in the case of vertical module bearing....................................................................... 28
6.2. Module mounting and clamping in the case of horizontal module bearing................................................................. 29
6.3. Module mounting and clamping in the case of combined module bearing................................................................. 30
7. Disassembly and disposal......................................................................................................................................................31
8. Maintenance and care ............................................................................................................................................................32
9. Warranty and liability .............................................................................................................................................................32
