Schleuniger CoaxCenter 6000 User manual

Reference Manual |Edition 5.0 (09-2016) | CoaxCenter 6000 1 | 194
CoaxCenter 6000
Automatic Coaxial Cable Cut & Strip Machine
Reference Manual
Software Version 2.2x |Edition 5.0 (09-2016)

Address / distributors
2 | 194
Reference Manual |Edition 5.0 (09-2016) | CoaxCenter 6000
Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger AG
Business Unit Solutions
Gewerbestrasse 14
6314 Unteraegeri
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.ch
Schleuniger GmbH
Raieisenstrasse 14
42477 Radevormwald
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P [phone]
F [phone]
[e-mail]
www.schleuniger-na.com
Schleuniger Japan Co., Ltd.
1726-15, Higashi-Naganuma,
Inagi-city, Tokyo
Japan
P [phone]
F [phone]
[e-mail]
www.schleuniger.co.jp
Schleuniger Trading (Shanghai) Co., Ltd.
108, BH Center
7755 Zhongchun Rd
Shanghai, 201101
China
P [phone]
F [phone]
[e-mail]
www.schleuniger.cn
Original Instructions
The German edition of this document is the original Instructions.
Translation of the original Instructions
All non German language editions of this document are translations of the original Instructions.
© 2016 Schleuniger | ID-0000000212-005-EN
Publication type variant: Extract

Topic list
Reference Manual |Edition 5.0 (09-2016) | CoaxCenter 6000 3 | 194
TOPIC LIST
ADDRESSES
Web site for our products, manufacturer address and distributors, email
addresses.
▸www.schleuniger.com
▸[e-mail]
▸Page 2
GUIDELINES / SAFETY
General information about this manual, warranty statements and policies,
sources of danger (symbols).
▸Page 11
▸Page 15
▸Page 20
PRODUCT OVERVIEW
An overview of the models and options. Machine overview and description
on the processing- and function modules.
▸Page 23
▸Page 29
INSTALLATION / FIRST COMMISSIONING
Step by step instruction for the installation and commissioning of the prod-
uct. Production of a test wire. Safety instructions during the installation.
▸Page 49
OPERATION
Detailed description (reference part) for the operation of the product.
▸Page 67
▸Page 79
CONFIGURATION
Conguration and pre-settings on machine and control software.
▸Page 99
▸Page 107
MAINTENANCE
Maintenance of the product, maintenance schedule, troubleshooting, soft-
ware upgrade.
▸Page 127

Topic list
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Reference Manual |Edition 5.0 (09-2016) | CoaxCenter 6000

Table of contents
Reference Manual |Edition 5.0 (09-2016) | CoaxCenter 6000 5 | 194
TABLE OF CONTENTS
1GENERAL 11
1.1 MANUFACTURER ............................................................11
1.2 PRODUCT TYPE .............................................................11
1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS ..........................11
1.3.1 Contents.................................................................... 11
1.3.2 Safekeeping..................................................................12
1.4 SYMBOLS .................................................................. 12
1.5 LEGEND ....................................................................13
1.6 DECLARATION OF CONFORMITY ..............................................14
1.7 LIMITATION OF LIABILITY .....................................................14
1.8 WARRANTY STATEMENTS AND POLICIES .......................................14
1.9 COPYRIGHT PROTECTION ....................................................14
1.9.1 Trademarks.................................................................. 14
1.10 SPARE PARTS ............................................................... 14
2SAFETY 15
2.1 TARGET AUDIENCES .........................................................15
2.2 WARNING NOTICES ..........................................................16
2.3 CAUTION PROPERTY DAMAGE ................................................16
2.4 GENERAL SAFETY NOTES .....................................................17
2.5 RESIDUAL RISKS .............................................................17
2.6 SAFETY SYMBOLS IN MANUAL ................................................18
2.7 SAFETY SYMBOLS ON PRODUCT ..............................................19
2.8 SAFETY INSTALLATIONS ......................................................19
2.9 RETROFITTING ..............................................................19
2.10 PERSONAL PROTECTIVE EQUIPMENT ..........................................19
3TRANSPORTATION 20
3.1 PACKAGING ................................................................ 20
3.2 PACKAGING SIGNS (STICKERS) ................................................20
3.3 TRANSPORT INSPECTION .................................................... 21
4PRODUCT SPECIFICATIONS 23
4.1 APPLICATION PURPOSE ......................................................23
4.1.1 Intended usage of product.......................................................23
4.1.2 Reasonably foreseeable misuse....................................................23
4.2 DIMENSIONS AND WEIGHT ...................................................24
4.3 POSITION OF CENTER OF GRAVITY FOR THE COAXCENTER 6000 ...................25

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4.4 TECHNICAL DATA ........................................................... 25
4.5 REQUIREMENTS ON THE INSTALLATION LOCATION ..............................26
4.6 RATING PLATE .............................................................. 27
5PRODUCT DESCRIPTION 29
5.1 CONCEPT ...................................................................29
5.1.1 Functional steps (sample set-up)...................................................29
5.1.2 Base unit / options............................................................. 30
5.2 OVERVIEW OF COMPONENTS .................................................31
5.2.1 Main view of the CoaxCenter 6000 ................................................. 31
5.2.2 Further elements.............................................................. 32
5.2.3 Power and compressed air connector............................................... 33
5.2.4 Processing stations base machine..................................................34
5.2.5 Connections / interfaces.........................................................34
5.2.6 Safety installations............................................................. 36
5.2.7 Danger zones.................................................................36
5.3 DESCRIPTION OF OPERATING ELEMENTS / COMPONENTS ........................39
5.3.1 Common elements.............................................................39
5.3.2 Raw material supply............................................................43
5.3.3 General units................................................................. 43
5.3.4 Optional stations.............................................................. 44
5.3.5 Connections / interfaces.........................................................46
5.4 DELIVERY / ACCESSORIES .................................................... 47
5.4.1 Accessories...................................................................47
5.4.2 Options..................................................................... 47
6INSTALLATION / FIRST COMMISSIONING 49
6.1 SAFETY INSTRUCTIONS ......................................................49
6.2 UNPACKING / POSITIONING ..................................................49
6.2.1 Lifting machine o the packaging..................................................49
6.2.2 Power connection..............................................................50
6.2.3 Positioning / mounting / switch-on.................................................51
6.2.4 Mounting options..............................................................54
6.3 COMMISSIONING / SAMPLE CABLE ............................................55
6.3.1 Preparation.................................................................. 55
6.3.2 Article programming........................................................... 58
6.3.3 Mounting guides / loading raw material............................................. 64
6.3.4 Producing article / inspection.....................................................65
7GENERAL HANDLING / OPERATION 67
7.1 GENERAL TOPICS FOR THE OPERATION ........................................67
7.2 SWITCHING ON THE MACHINE ................................................67
7.3 SWITCHING OFF THE MACHINE ...............................................67
7.4 WORK TO BE DONE AFTER OPERATION ........................................ 67
7.4.1 General maintenance........................................................... 67
7.4.2 Additional maintenance work.....................................................67
7.5 CONTROL SOFTWARE ........................................................68
7.5.1 Overview touch screen..........................................................68

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7.5.2 Visual representation of the operating elements and pictograms...........................68
7.5.3 Production keys / machine state / info area...........................................69
7.5.4 Navigation area............................................................... 69
7.5.5 Content area................................................................. 70
7.5.6 Footer area...................................................................70
7.5.7 Keys / commands / pictograms....................................................70
7.5.8 Functional elements in the header area..............................................74
8PROGRAMMING OF ARTICLES / PRODUCTION 79
8.1 OVERVIEW ARTICLE EDITOR ..................................................79
8.2 DESCRIPTION OF MAIN FUNCTIONS ...........................................79
8.2.1 Raw Material editor.............................................................79
8.2.2 Processing editor.............................................................. 80
8.2.3 Wire length.................................................................. 80
8.2.4 Application type left / right.......................................................80
8.2.5 Application editor left / right......................................................80
8.2.6 Application editor window....................................................... 80
8.2.7 Quantity of articles.............................................................80
8.2.8 Produced articles.............................................................. 80
8.2.9 Remaining articles............................................................. 80
8.2.10 Reset production counter........................................................80
8.2.11 Batch on / o................................................................. 81
8.2.12 Total batch...................................................................81
8.2.13 Remaining batches.............................................................81
8.3 RAW MATERIAL EDITOR ......................................................81
8.3.1 Single conductor cable..........................................................81
8.3.2 Multi-layer cable...............................................................82
8.4 PROCESSING EDITOR ........................................................82
8.4.1 Overview.................................................................... 82
8.4.2 Feeding..................................................................... 82
8.4.3 Swivel unit side 1 / 2............................................................83
8.4.4 Cut.........................................................................84
8.4.5 Options..................................................................... 85
8.5 APPLICATIONS ..............................................................86
8.5.1 Application type left / right.......................................................86
8.5.2 Settings in the application editor.................................................. 86
8.5.3 Window application............................................................ 92
8.6 PRODUCTION ...............................................................94
8.6.1 Status.......................................................................94
8.6.2 Mode.......................................................................94
8.6.3 Statistics.....................................................................94
8.6.4 Process......................................................................95
8.6.5 Stop production...............................................................95
8.6.6 Q-Cam 360 Analysis............................................................ 95
8.7 PROGRAMMING OF OPTIONAL MODULES ......................................95
8.7.1 Crimp station................................................................. 95
9CONFIGURATION SETTINGS 99
9.1 SETTINGS IN THE SOFTWARE .................................................99
9.1.1 Overview.................................................................... 99
9.1.2 Description...................................................................99

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10 USER INTERFACE / USER LEVELS 107
10.1 OVERVIEW USER INTERFACE .................................................107
10.2 USER INTERFACE ...........................................................108
10.2.1 User interface................................................................108
10.2.2 Units...................................................................... 108
10.3 USER LEVEL CONTROL ......................................................109
11 DIAGNOSTICS / TROUBLESHOOTING 111
11.1 GENERAL FAULT LOCALIZATION ..............................................111
11.1.1 Safety instructions............................................................ 111
11.1.2 Behavior in case of an error......................................................111
11.2 CAUSES OF FAULTS AND ACTION REQUIRED ...................................111
11.3 STATUS MESSAGES ON THE DISPLAY ..........................................112
11.4 DRAWINGS / CIRCUIT DIAGRAMS / FLOW DIAGRAMS ...........................114
11.5 ACTIONS AFTER SOLVING ERRORS ............................................114
11.6 DIAGNOSTIC FUNCTIONS IN THE CONTROL SOFTWARE .........................115
11.6.1 Overview................................................................... 115
12 DATA MANAGEMENT / UPGRADES / SERVICES 123
12.1 OVERVIEW .................................................................123
12.2 DATA BACKUP ............................................................. 124
12.3 DATA RESTORE .............................................................124
12.4 UPGRADE OF THE CONTROL SOFTWARE ......................................125
13 MAINTENANCE / MAINTENANCE SCHEDULE 127
13.1 CUSTOMER SERVICE ........................................................127
13.2 MAINTENANCE SCHEDULE ..................................................128
13.3 MAINTENANCE / REPAIR WORK ..............................................128
13.3.1 Lubrication..................................................................135
13.4 SETTINGS ................................................................. 136
13.4.1 Q-Cam 360 calibration..........................................................136
13.4.2 Calibration rotary incising unit................................................... 138
13.4.3 Calibration swivel arm unit...................................................... 143
13.4.4 Calibration cutting unit.........................................................145
13.4.5 Calibration wire bundler........................................................147
13.4.6 Calibration crimping unit....................................................... 150
14 SPARE PARTS / EXPLODED VIEW DRAWINGS 152
15 DECOMMISSIONING / DISPOSAL 152
16 APPENDIX 155
16.1 BLOCK DIAGRAM ...........................................................156
16.2 PNEUMATIC SCHEMA .......................................................162

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16.3 LUBRICATING GREASE SDS MICROLUBE GBU-Y 131 .............................164
16.4 LUBRICATING SPRAY TREND ULTRA-PLUS-EXTRA ...............................175
16.5 TABLE OF GRAPHICS ........................................................185
16.6 TABLE OF CHARTS ..........................................................185
INDEX 189

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Reference Manual |Edition 5.0 (09-2016) | CoaxCenter 6000