Schleuniger CrimpCenter 36 SP Installation instructions

Original Operating Manual | Edition 1.0 (03-2018) | CrimpCenter 36 SP 1 | 190
CrimpCenter 36 SP
Base Machine
Original Operating Manual
Edition 1.0 (03-2018)

Address / distributors
2 | 190
Original Operating Manual | Edition 1.0 (03-2018) | CrimpCenter 36 SP
Schleuniger GmbH
Raieisenstrasse 14
42477 Radevormwald
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger AG
Gewerbestrasse 14
6314 Unteraegeri
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger Test Automation GmbH
Steinung 3.1
71131 Jettingen
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P [phone]
F [phone]
[e-mail]
www.schleuniger-na.com
Schleuniger Japan Co., Ltd.
1726-15, Higashi-Naganuma,
Inagi-city, Tokyo
Japan
P [phone]
F [phone]
[e-mail]
www.schleuniger.co.jp
Schleuniger Trading (Shanghai) Co., Ltd.
108, BH Center
7755 Zhongchun Rd
Shanghai, 201101
China
P [phone]
F [phone]
[e-mail]
www.schleuniger.cn
Schleuniger Machinery (Tianjin) Co., Ltd.
No.8, High-tech Development 3rd street
Huayuan Industry Development Area (Huanwai)
Xiqing District, Tianjin 300392
China
P [phone]
[e-mail]
www.schleuniger.cn
© 2018 Schleuniger | ID-0000000410-006-EN
Part #: 475 599

Table of contents
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TABLE OF CONTENTS
1GENERAL 8
1.1 MANUFACTURER .............................................................8
1.2 MANUFACTURING DATE/PRODUCT TYPE ....................................... 8
1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS ...........................8
1.3.1 Contents of the manual.......................................................... 8
1.3.2 Depository....................................................................9
1.3.3 Responsibilities................................................................ 9
1.4 GENERAL SYMBOLS AND LEGEND ..............................................9
1.4.1 References and Hints............................................................ 9
1.4.2 Legend......................................................................10
1.5 EC DECLARATION OF CONFORMITY / DECLARATION OF INCORPORATION .........10
1.6 LIMITATION OF LIABILITY .....................................................10
1.7 WARRANTY STATEMENTS AND POLICIES .......................................11
1.8 COPYRIGHT PROTECTION ....................................................11
1.8.1 Trademarks.................................................................. 11
1.9 SPARE PARTS ............................................................... 11
1.10 VALIDITY ...................................................................12
1.11 MISUSE AND MODIFICATIONS ................................................12
1.12 ENVIRONMENTAL PROTECTION ...............................................12
1.13 TECHNICAL SUPPORT ........................................................12
1.14 UPDATING ..................................................................13
2SAFETY 14
2.1 WARNING NOTICES ..........................................................14
2.2 SAFETY REGULATIONS .......................................................14
2.3 SOURCES OF DANGER / RESIDUAL RISKS .......................................15
2.4 INTENDED USAGE OF PRODUCT ..............................................17
2.5 REASONABLY FORESEEABLE MISUSE .......................................... 17
2.6 SAFETY SYMBOLS ...........................................................18
2.7 SAFETY MARKING ...........................................................19
2.8 MODIFICATION AND RETROFITTING OF THE PRODUCT ..........................19
2.9 RESPONSIBILITIES ...........................................................19
2.10 PERSONNEL QUALIFICATION ................................................. 20
2.10.1 Personnel classication..........................................................20
2.10.2 Tasks / Authorities............................................................. 22
2.11 PERSONAL PROTECTIVE EQUIPMENT ..........................................23
2.11.1 Eye protection................................................................ 23
2.11.2 Protective clothes..............................................................23
2.11.3 Safety Shoes..................................................................23

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2.11.4 Safety Gloves................................................................. 23
2.11.5 Snood-type Cap / Safety Cover.................................................... 23
2.12 SAFETY INSTALLATIONS ......................................................23
3TRANSPORT / PACKAGING / STORAGE 24
3.1 SAFETY DIRECTIONS FOR THE TRANSPORT .....................................25
3.1.1 Arbitrary transport............................................................. 25
3.1.2 Improper transportation.........................................................25
3.2 TRANSPORT INSPECTION .................................................... 25
3.3 UNPACKING / LOADING ......................................................26
3.4 LIFTING POINTS .............................................................26
3.5 PACKAGING ................................................................ 27
3.5.1 Storage..................................................................... 27
3.5.2 Disposal.....................................................................27
3.6 INTERNAL TRANSPORTATION .................................................27
3.7 STORAGE ...................................................................27
4PRODUCT SPECIFICATIONS 29
4.1 DIMENSIONS AND WEIGHT ...................................................29
4.2 TECHNICAL SPECIFICATIONS ................................................. 29
4.3 PLANNING DATA ............................................................30
4.3.1 Installation Location............................................................30
4.3.2 Electric and Pneumatic Connection.................................................32
4.3.3 Position of the supply...........................................................32
4.4 MACHINE AREAS ............................................................32
4.5 RATING PLATE .............................................................. 34
5PRODUCT DESCRIPTION 35
5.1 OVERVIEW ..................................................................35
5.2 EQUIPMENT OPTIONS ....................................................... 36
5.2.1 Assemblies of the Base Machine................................................... 36
5.2.2 Processing Stations and Options...................................................39
5.3 PROCESSING CAPABILITIES ...................................................39
5.3.1 Available Processing Stations..................................................... 40
5.3.2 Available Quality Assurance...................................................... 41
5.4 SAMPLE CONFIGURATIONS ...................................................43
5.4.1 Sample Conguration 1......................................................... 43
5.4.2 Sample Conguration 2......................................................... 44
5.4.3 Sample Conguration 3......................................................... 44
5.4.4 Sample Conguration 4......................................................... 45
5.4.5 Sample Conguration 5......................................................... 46
5.4.6 Sample Conguration 6......................................................... 47
5.5 PROCESSING STATIONS AND OPTIONS .........................................48
5.5.1 Overview of available Stations.................................................... 48

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5.6 AVAILABLE OPTIONS .........................................................57
5.6.1 Depositing Table.............................................................. 58
5.7 SCOPE OF DELIVERY .........................................................59
5.7.1 Product..................................................................... 59
5.7.2 Required Basic Equipment....................................................... 59
5.8 BLADES ....................................................................60
6SAFETY ELEMENTS / DANGER AREAS 61
6.1 SAFETY COVER - PUSHBUTTON AND CONFIRM BUTTON .........................62
6.2 EMERGENCY STOP SWITCH ...................................................64
6.3 SAFETY COVER SWITCH ......................................................65
6.4 DANGER ZONES GENERALLY ..................................................66
6.4.1 Danger Zones when Safety Cover is closed........................................... 67
6.4.2 Danger zones when Safety Cover is open............................................ 68
7INSTALLATION / MOUNTING 70
7.1 SAFETY INSTRUCTIONS ......................................................70
7.2 POSITIONING / (DIS-) MOUNTING .............................................72
7.2.1 Installing the Touch Screen....................................................... 72
7.2.2 Removing the Conveyor Belt......................................................73
7.2.3 Mounting of the guide rods...................................................... 73
7.3 ELECTRIC INSTALLATION .....................................................74
7.3.1 Control cabinet................................................................74
7.4 PROCESSING STATIONS ......................................................77
8COMMISSIONING 78
8.1 STARTING CONDITIONS ......................................................79
8.2 PROTECTIVE GUARD PLATES ..................................................81
8.3 MOUNTING THE TOOLINGSHUTTLE ...........................................88
8.4 ACTIVATE THE CRIMPCENTER .................................................88
8.5 OPEN THE SAFETY COVER ....................................................89
8.6 CONFIRM BUTTONS .........................................................89
8.7 ADJUST THE WORKING HEIGHT OF THE UNICRIMP 221/222 ......................90
8.8 MOUNT THE GUIDE TUBES ...................................................91
8.9 INSERT WIRE ................................................................93
8.10 ADJUST THE CONTACT PRESSURE OF THE WIRE FEED ............................98
8.11 ADJUST THE CLAMPING FORCE OF THE GRIPPER ................................99
8.12 CONVEYOR BELT ........................................................... 101
8.13 REFERENCING ..............................................................103
8.13.1 Cutting Unit and Swivel........................................................ 103
8.13.2 Deposit Gripper.............................................................. 112
8.13.3 Crimp station................................................................ 117

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8.14 TOWERLIGHT ..............................................................123
9SERVICING / MAINTENANCE 125
9.1 INTRODUCTION ............................................................125
9.2 SAFETY INSTRUCTIONS .....................................................126
9.2.1 General Safety Advice..........................................................126
9.2.2 Personnel qualication.........................................................127
9.2.3 Personal protective equipment...................................................127
9.3 CUSTOMER SERVICE ........................................................128
9.3.1 Technical Support.............................................................128
9.3.2 Trouble Shooting Procedure.....................................................128
9.4 MAINTENANCE TABLE: BASE MACHINE ........................................128
9.5 MAINTENANCE SHEET - CHECK SAFETY DEVICES ...............................130
9.5.1 Main switch................................................................. 130
9.5.2 Emergency Stop Switch........................................................ 131
9.5.3 Conrm Buttons..............................................................134
9.5.4 Safety Cover Pushbutton........................................................135
9.5.5 Safety Cover Switch........................................................... 137
9.5.6 Safety Cover.................................................................139
9.5.7 Safety Cover.................................................................140
9.5.8 Motors..................................................................... 141
9.5.9 Pneumatic.................................................................. 145
9.5.10 Conveyor Belt................................................................146
9.5.11 Power Sockets............................................................... 147
9.6 MAINTENANCE SHEET - CHECK MACHINE .....................................149
9.7 MAINTENANCE SHEET - SURFACE CLEANING AND PREVENTION .................150
9.7.1 Touch Screen................................................................ 151
9.7.2 PET - Surfaces................................................................152
9.7.3 Plastic / Rubber / Eladur........................................................ 153
9.7.4 Steel Surfaces - Stainless Steel (V2A)............................................... 154
9.7.5 Steel Surfaces - Crude Steel (not gliding)............................................154
9.7.6 Steel Surfaces - Crude Steel (guide rails)............................................ 155
9.7.7 Steel Surfaces - Nitried Steel.................................................... 156
9.7.8 Zinc Coated Surfaces.......................................................... 157
9.7.9 Aluminum Surfaces........................................................... 158
9.7.10 Powdered / Painted Surfaces.....................................................159
9.7.11 Tinning Station / Surrounding Parts................................................160
9.8 MAINTENANCE SHEET - LUBRICATE GUIDE RAIL(S) ............................. 161
9.9 MAINTENANCE SHEET - CLEANING THE CUTTER BLOCKS ........................162
9.10 MAINTENANCE SHEET - EXCHANGING BLADE ................................. 164
9.11 MAINTENANCE SHEET - EXCHANGE FEEDING BELTS ............................169
9.12 MAINTENANCE SHEET - DUMP CONDENSATE ..................................172
9.13 MAINTENANCE SHEET - FILTER ELEMENT(S) ................................... 174
9.14 MAINTENANCE SHEET - CHECK CONVEYOR BELT ...............................177

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10 SPARE PARTS 178
11 DECOMMISSIONING / DISPOSAL 179
11.1 DECOMMISSIONING ........................................................179
11.2 DISASSEMBLY / DISPOSAL ...................................................180
12 OVERVIEW OF SYMBOLS 181
13 PERSONAL NOTES 185
14 ADDITIONAL DOCUMENTS 187
15 WIRING DIAGRAMS 188
INDEX 183

1. General
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GENERAL
Thank you for your trust in the Schleuniger technique! You have acquired a high perform-
ance Schleuniger product, designed and manufactured in our factory to your needs. Read
through this manual with due care and attention. It contains important tips and safety
instructions, which allow precise and reliable wire/cable production.
1.1 MANUFACTURER
Schleuniger GmbH
Raieisenstrasse 14 Phone: [phone]
42477 Radevormwald Fax: [phone]
Germany Email: [e-mail]
Web: www.schleuniger.com
1.2 MANUFACTURING DATE/PRODUCT TYPE
See „Rating Plate“.
1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS
The Operating Manual is part of the product and contains all the relevant information
necessary to operate the product eciently and safely as intended.
The mentioned safety notes and directions, as well as the valid local accident prevention
regulations and general safety regulations for the scope of application, must be com-
plied.
If the product changes hands, the Operating Manual must be supplied to the new owner.
Make sure to update any relevant safety changes and corrections to the Operating Man-
ual which are available.
Ask your local Schleuniger distributor.
1.3.1 Contents of the manual
General
Each person using the product must be properly trained and have red and understood the
Operating Manual. This is also imperative, even when the respective person has operated
such a product or similar previously and where they have been trained by the manufacturer.
As operating instructions count all documents according to the index of the register in prin-
ted and / or electronic form.
The Operating Manual is no longer valid, if any of its contents (except Quick Start Card,
where available) have been removed or on the data medium are not observed.
Construction
We are trying to make the operation of our products as easy as possible. To achieve this we
have developed a concept for the Operating Manual.
The Operating Manual consists of three parts:

1. General
Original Operating Manual | Edition 1.0 (03-2018) | CrimpCenter 36 SP 9 | 190
Operating Manual
A detailed Operating Manual for the product with full explanation of all functions available
and the general maintenance. The Operating Manual is meant for the beginner as well as for
the experienced user (qualied personnel) as a learning- and reference guide.
See also chapter "2.10.1 Personnel classication (Page 20)".
Operating Manual - EASY User Software
A detailed Operating Manual for the operation of the user software CrimpCenter 36 SP. The
Operating Manual is meant for the beginner as well as for the experienced user (qualied
personnel) as a learning- and reference guide.
See also chapter "2.10.1 Personnel classication (Page 20)".
Parts catalog
An overview on the components of the product. This part of the Operating Manual is inten-
ded mainly for the technical specialist.
See also chapter "2.10.1 Personnel classication (Page 20)".
1.3.2 Depository
The Operator's Handbook must be available to the operating personnel at all times. Keep
the Operator's Handbook in such a way that it will not become damaged, so that the con-
tents will remain clearly legible beyond the expected lifespan of the product.
1.3.3 Responsibilities
This Operator's Handbook must be kept near the product. It must be available to the
operating personnel at all time.
Always follow the instructions in this Operator's Handbook fully and without restraint.
1.4 GENERAL SYMBOLS AND LEGEND
1.4.1 References and Hints
The listed pictograms in the instructions have the following meaning:
Symbols
The symbols are placed in the marginal notes column and refer to the adjacent text. They
have the following meaning:
Symbol Meaning Description
Overview Detailed description or introductional chapter.
Recycle Recycle parts. Do not dispose o to regular waste.
Dispose.o Environmental contaminating substances to return to supplier.

1. General
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1.4.2 Legend
In the text, mark-up is used in the following manner.
Mark-up Meaning Description
[SWITCH] Switch / button Commands and buttons on screen representa-
tions are in the text shown in squared brackets,
capital letters and orange colored.
„Conguration“ Screen title / menu Screen titles and menus are represented in the
text in "quotation marks".
Schleuniger Product names and
company
Product- and company names are represented
italic.
"1.4.2 Legend
(Page 10)"
Cross referencing Cross referencing are represented in blue and
italic.
1.▹Activity direction Activity directions are a summary of activity
steps.
➥Consequence of an
activity direction
Results or released actions in activity directions
are represented with a leading arrow.
The following abbreviations are used.
Abbreviation Meaning Description
Fig. Figure Figures are captioned as "Fig."
mm Millimeter All Measures in the manual are given in millime-
ters.
UZS Clockwise Direction of rotation for a component or an oper-
ating element viewed from rotation axis.
GUZS Counter clockwise Direction of rotation for a component or an oper-
ating element viewed from rotation axis.
1.5 EC DECLARATION OF CONFORMITY / DECLARATION OF INCORPO-
RATION
See document „EC Declaration of Conformity“ or „Declaration of Incorporation“.
1.6 LIMITATION OF LIABILITY
The content of these operating instructions was put together taking into consideration the
current standards and guidelines according to the state of the technology and our many
years of experience.
The manufacturer disclaims any liability for damages and accidents as a result of:
Disregard of the instructions.
Disregard of warning notices.
Use of the machine or processing stations not according to their intended use.
Use of parts not included in the approved product range.

1. General
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Improper installation, initial operation, operation and/or maintenance.
Operation with safety equipment or protective covers not duly installed or not function-
ing well.
Failure to observe the operating instructions regarding transport, storage, installation,
initial operation, operation, maintenance and/or repair.
Supplement or modication of the machine or processing stations without written per-
mission of the Schleuniger GmbH.
Modication of the machine or adjoining assemblies or adjoining assemblies allowing
misuse.
Unauthorized structural alteration.
Inadequate control of parts which are subject to wear.
Improperly executed repairs.
1.7 WARRANTY STATEMENTS AND POLICIES
See Schleuniger document „General Conditions of Sale and Delivery”.
1.8 COPYRIGHT PROTECTION
Keep this Operating Manual condential. It is intended for the exclusive use of persons oper-
ating the product. Without written permission of the manufacturer, this manual shall not be
made available to third parties.
The content of the Operating Manual in the form of text, illustrations, drawings, circuit dia-
grams or other presentations, is protected by copyright law of the manufacturer.
The same applies to copying, saving or distribution with electronic media.
1.8.1 Trademarks
Windows®Windows® (XP, Vista, 7, 8, 10 or CE) are registered brands of Microsoft Corporation
in USA and other countries.
All other brands or product names are trademarks or registered trademarks of their owners.
Registered trademarks are not specially marked in these instructions. However, this does not
mean that they can be used freely.
1.9 SPARE PARTS
Always order original spare parts from your local Schleuniger distributor.
CAUTION
Use of unveried spare parts!
Unveried or defective spare parts may lead to damage, malfunc-
tion or complete failure of the product.
Unveried or defective spare parts may impair the safety of the
operating personnel.
The following instructions are to be followed!
Exclusively use original Schleuniger spare parts only.

1. General
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Any modications in design or function of the spare parts, in terms of ongoing product
improvement, are subject to change without prior notication.
1.10 VALIDITY
This manual is valid for the following machine/s :
Base machine (article number 472 805)
1.11 MISUSE AND MODIFICATIONS
Do not make any modications to the machine or processing station and only utilize it for
the intended use.
See also chapter "2.4 Intended usage of product (Page 17)".
In particular please note:
Modications lead to the loss of the guarantee by the manufacturer.
Modications of adjacent components that enable misuse, also lead to the loss of guar-
antee.
Do not use any parts that are not included in the approved product range.
Do not use any accessories that do not correspond with the specied requirements.
Only use original spare parts.
If you want to change the basic operation of the machine or processing stations, contact
your authorized Schleuniger service partner.
1.12 ENVIRONMENTAL PROTECTION
Make sure that substances and materials are handled and disposed appropriately, in particu-
lar when working with lubricants and cleaning with solvents.
1.13 TECHNICAL SUPPORT
If you have any questions about your product, please do not hesitate to contact us.
For direct support from the manufacturer, choose your product range:
Technical problem
If you have a technical problem.
(e.g.: Machine downtime)
Phone [phone]
Service
If you need maintenance / a technician. Phone [phone]
E-Mail [e-mail]
Training
If you need training. Phone [phone]
E-Mail [e-mail]

1. General
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Spare parts
If you need a spare part. E-Mail [e-mail]
Complaint
If you have a complaint. E-Mail [e-mail]
We suggest periodic maintenance by our service department.
Please contact your local sales and service partner.
1.14 UPDATING
Your safety is important to us. In order to remain up to date and receive information about
safety and security, please contact your local Schleuniger service partner.

2. Safety
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SAFETY
2.1 WARNING NOTICES
The warning notices in the entire Operating Manual are marked with the following symbols.
They are headed by a safety alert symbol and the warning word which represents the
degree of endangerment.
To avoid any injuries or material damage it is essential that you read and fully understand
and follow these symbols.
DANGER
Warning notice „Danger”
This panel indicates a hazardous situation, which if not avoided, will
result in death or serious injury.
WARNING
Warning notice „Warning”
This panel indicates a hazardous situation, which if not avoided, could
result in death or serious injury.
CAUTION
Warning notice „Caution
This panel indicates a hazardous situation, which if not avoided, may
result in minor or moderate injury.
NOTICE
Warning notice „Property damage”
This panel indicates a hazardous situation, which if not avoided, can
result in damage to property.
2.2 SAFETY REGULATIONS
DANGER
Risk of injury due to missing test!
The following instructions are to be followed!
Check the safety devices of the machine yearly.
Record the test.
Safety devices are
all emergency stop buttons.
all safety covers with safety cover switches.
all conrmation switches.
The machine has been designed in accordance with the European Standard EN ISO
12100:2010 for persons above the age of 14 years. It is strictly forbidden to allow access
to the machine to persons younger than this age.

2. Safety
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The product must only be operated when in good working order and condition. It must
be checked for intactness prior to the start of operation.
Never operate the product in environments where there is a risk of re or explosion.
Operate the product only in dry, dust-free rooms.
Never operate the machine without its safety cover.
Never work on the machine without wearing eye protection.
Operate the product always with the ground connector connected in the network cable.
Do not make any modications to the machine and only utilize it for its intended pur-
pose according to section "2.4 Intended usage of product (Page 17)".
Other applications are only permitted with written approval of the manufacturer.
The manufacturer will accept no liability for damages resulting from disregard of this
regulation.
Never operate the machine without having red and understood all instructions rst.
Train operators in their mother tongue.
If you would like to translate the operating instruction into another language, please
contact the manufacturer.
Repair work may only be carried out by authorized persons who have been specially
trained for this work.
Never switch on the machine during repair work.
Ensure that long hair is not worn loose, and do not wear loose clothing or ornaments
that could get caught in the moving parts of the machine.
Never deactivate or bypass the safety circuits, if the machine does not work correctly.
In this case switch o the machine and contact your Schleuniger service partner.
Processing stations must be tightly mounted on the support designated by Schleuniger
when starting production.
Take care that the work area is suciently illuminated.
Use only original Schleuniger parts/accessories, in particular interface cables (electro-
magnetic compatibility).
Compulsory operate the product connected to the Schleuniger emergency stop circuit, if
it is operated together with peripheral devices in a production line. Only then can a safe
interruption of the complete production line be guaranteed during an emergency.
Use lubricants supplied solely according to the specications in the operating manual.
Any modication of the safety equipment is strictly forbidden.
Failure to do so may result in serious injury or death.
The CrimpCenter complies with the noise protection regulations.
In combination with other machines a permissible noise level can be reached. In this
case the operator has to place a mandatory-sign "Wear ear protection".
Through an increased noise level the communication of personnel can be more compli-
cated.
Through this hazards can occur.
2.3 SOURCES OF DANGER / RESIDUAL RISKS
Danger due to catching body parts and clothing in the wire axis between peripheral
devices and the wire processing machine.
●Always close o these areas

2. Safety
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Danger due to blocked wire/cable on the inlet. Tensile forces can move to overturn
machine, peripheral or bobbin and injure the operator personnel.
●Fixate machines and devices
●Ensure a continuing wire/cable supply
Danger of tripping, falling and slipping caused by connecting cables, wire waste, air
hoses and objects lying on the oor.
●Install wires and hoses orderly arranged
●Catch wire waste
●Keep work area clear from objects scattered about
Risk of tripping, falling and slipping on the ground.
●The oor must be technically proper and maintained.
Risk due to increased noise level while working in an environment with multiple
machines.
●Take up noise control measures!
Certain wires contain talcum. It is released during wire processing and pollutes the work-
ing environment.
●Use extraction facility
●Wear dust mask
Crushing hazard in the area of the wire intake when engaging in the processing area of
the CrimpCenter.
●Only trained and qualied personnel is allowed to operate the machine
Danger of pulling in and/or catching of body parts and loose clothing in the area of the
wire feed and the wire intake in front of the wire processing machine.
●The operator has to ensure that the wires are led in a proper and safe way to the
machine
●The personnel has to wear tight-tting clothes and close hair
●The area may only be entered by trained and qualied personnel
In the area of the conveyor belt there is pulling in risk, crushing risk and the risk of shear-
ing the nger.
●Only trained and qualied personnel is allowed to operate the machine

2. Safety
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2.4 INTENDED USAGE OF PRODUCT
WARNING
Caution, risk of injury, property damage!
Only use the product according to its intended use. It is designed and
manufactured exclusively for the following intended application!
The CrimpCenter 36 SP is an expandable fully automatic crimping
machine with up to six processing stations, depending on the congu-
ration.
According to the respective technical data, the CrimpCenter 36 SP is
suitable for the following purposes of the wire processing:
Cut to length
Stripping
Crimping (one or two sides)
Doubling crimp
Wire printing (Inkjet)
Good / bad part sorting
Wire stacking
Sealing
Twisting
Tinning
"5.3 Processing Capabilities (Page 39)"
For better protection of the operator, the processing can be stopped at
any time.
The following instructions are to be followed!
The CrimpCenter 36 SP is to be operated according to its intended
use and only with the processing stations and options as described
in this manual.
Schleuniger accepts no responsibilities for consequences resulting from
improper use.
Any modication requires the written consent of the Schleuniger
GmbH.
2.5 REASONABLY FORESEEABLE MISUSE
The product must only be operated when in good working order and condition. It must
be checked for intactness prior to the start of operation.
Never operate the product in environments where there is a risk of re or explosion.
Operate the product only in dry, dust-free rooms.
Operate the product in an ambient temperature between 15° - 40°C.
To avoid any dangerous situations and for an optimal performance, it is not allowed to
make any modications to, or retrotting of the product, without explicit written permis-
sion of the manufacturer.

2. Safety
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Thereof excluded are ocial options and accessories, provided for the product from the
Schleuniger GmbH.
The product CrimpCenter 36 SP is not intended for the processing of materials with the fol-
lowing characteristic:
Explosive
Flammable
Toxic
2.6 SAFETY SYMBOLS
In this manual, safety symbols are used which alert the user to potential hazards. They will
be described here in detail.
Symbol Description Description
Entanglement
hazard
In case of carelessness there is a danger, that body parts
or clothes can be pulled into the machine. Damages to
personnel or to property are possible.
Automatic start Machine can start automatically. The operator has to
ensure, that no other persons are in the area of the
machine.
Escaping pro-
cessed wire
Wires can escape out of the machine on the wire exit area
with high speed. Do not look into the wire ejection chan-
nel during the production! Escaping wires can injure eyes
and face.
Electric current There is a danger of electric shock by contact with parts
inside the machine and on the mains supply. Before open-
ing the machine always switch o the main switch and
unplug the machine from the mains. Touching electric
components can cause injury to the operating personnel.
Even if the machine is switched o the assemblies are
energized!
Material damage This sign indicates the possibility of serious damage.
Danger of crush-
ing
This sign warns you about the danger of crushing. You
may be injured if you do not observe this warning.

2. Safety
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Symbol Description Description
Risk of getting
burned
danger
Motors and other electric components can get very hot
during operation.
There is a risk of getting burned!
The tinning station operates with hot tin.
Observe the safety advices in the operating manual of the
tinning station.
2.7 SAFETY MARKING
Safety markings axed to the product, advert to possible danger situations and must be
strictly observed.
The safety markings must not be removed.
Damaged or illegible labels must be replaced immediately.
2.8 MODIFICATION AND RETROFITTING OF THE PRODUCT
To avoid any dangerous situations and for an optimal performance, it is not allowed to make
any modications to, or retrotting of the product, without explicit written permission of the
manufacturer.
Standard options and accessories supplied by Schleuniger are excluded.
2.9 RESPONSIBILITIES
The legal entity has to ensure, that every employee, working with the Schleuniger product
has received training in accordance with these operating manual (initial operation, opera-
tion, maintenance).
The training of the operating personnel has to include the following:
Purpose of the machine
See also section "2.4 Intended usage of product (Page 17)".
Danger areas
See also section "6 Safety elements / danger areas (Page 61)" .
Safety regulations
See also section "2.2 Safety Regulations (Page 14)" .
Ensure that personnel fullls the required qualications
See also section "2.10 Personnel qualication (Page 20)" .
General safety instructions and measures in case of emergency
Accident prevention regulations
Personal protective clothing
Operating the machine in accordance with these operating instructions

2. Safety
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2.10 PERSONNEL QUALIFICATION
WARNING
Risk of injury if operated by unqualied personnel!
Improper handling of the machine may lead to serious injury to per-
sonnel and damage to the property.
The product is intended to be operated by personnel older than 14 years. It is strictly forbid-
den to grant access to younger persons.
For further information please contact the Schleuniger service.
2.10.1 Personnel classication
The following qualications in these instructions are specied for the individual group of
persons.
Operating Company
Creates operator´s instructions for the CrimpCenter.
Qualication
Higher level juristic person
Authority to give directives
Dene competences
Accident prevention
First-aid measures
Schleuniger GmbH Specialist
Exclusively employees of the Schleuniger GmbH in Radevormwald.
Third Person
External persons attracted by Schleuniger
Partner
Personnel of the operating company
Service technician
Employees of Schleuniger
Qualication
Mechanical and electrical training
Product-specic training
Application-specic training
Specialist in wire processing technique
Has good command of English or German language
and the language of the operating personnel
Accident prevention
First-aid measures