Schleuniger CrimpCenter 64 SP Installation instructions

Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP 1 | 268
CrimpCenter 64 SP
Base Machine
Original Operating Manual
Edition 1.0 (01-2020)

Address / distributors
2 | 268
Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP
Schleuniger GmbH
Raieisenstrasse 14
42477 Radevormwald
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger AG
Gewerbestrasse 14
6314 Unteraegeri
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger Test Automation GmbH
Steinung 3.1
71131 Jettingen
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P [phone]
F [phone]
[e-mail]
www.schleuniger-na.com
Schleuniger Japan Co., Ltd.
1726-15, Higashi-Naganuma,
Inagi-city, Tokyo
Japan
P [phone]
F [phone]
[e-mail]
www.schleuniger.co.jp
Schleuniger Trading (Shanghai) Co., Ltd.
108, BH Center
7755 Zhongchun Rd
Shanghai, 201101
China
P [phone]
F [phone]
[e-mail]
www.schleuniger.cn
Schleuniger Machinery (Tianjin) Co., Ltd.
A-101 & B-101, D9 Building, No 1 Xuefu West
Road,
Xuefu Industrial Zone
Xiqing Qu, Tianjin Shi 300392
China
P [phone]
[e-mail]
www.schleuniger.cn
Original Manual
The German version of this document is the original manual.
Translation of the original manual
All non-German language editions of this document are translations of the original manual.
© 2019 Schleuniger | ID-0000000299-004-EN
Part #: 481 079

Table of contents
Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP 3 | 268
TABLE OF CONTENTS
1GENERAL 8
1.1 MANUFACTURER .............................................................8
1.2 VALIDITY ....................................................................8
1.3 MANUFACTURING DATE/PRODUCT TYPE ....................................... 8
1.4 INFORMATION ABOUT THE OPERATING INSTRUCTIONS ...........................8
1.4.1 Contents of the manual.......................................................... 9
1.4.2 Depository....................................................................9
1.4.3 Responsibilities................................................................ 9
1.5 GENERAL SYMBOLS AND LEGEND .............................................10
1.5.1 References and Hints........................................................... 10
1.5.2 Legend......................................................................10
1.5.3 Figures......................................................................11
1.6 EC DECLARATION OF CONFORMITY / DECLARATION OF INCORPORATION .........11
1.7 LIMITATION OF LIABILITY .....................................................11
1.8 WARRANTY STATEMENTS AND POLICIES .......................................12
1.9 COPYRIGHT PROTECTION ....................................................12
1.9.1 Trademarks.................................................................. 12
1.10 SPARE PARTS ............................................................... 12
1.11 MISUSE AND MODIFICATIONS ................................................12
1.12 ENVIRONMENTAL PROTECTION ...............................................13
1.13 PRIVACY ....................................................................13
1.14 TECHNICAL SUPPORT ........................................................13
1.15 UPDATING ..................................................................14
2SAFETY 15
2.1 PERSONNEL QUALIFICATION ................................................. 15
2.1.1 Personnel classication..........................................................15
2.1.2 Tasks / Authorities............................................................. 17
2.2 RESPONSIBILITIES ...........................................................18
2.3 WARNING NOTICES ..........................................................18
2.4 INTENDED USAGE OF PRODUCT ..............................................19
2.5 REASONABLY FORESEEABLE MISUSE .......................................... 20
2.6 SAFETY MARKING ...........................................................20
2.7 SAFETY SYMBOLS ...........................................................20
2.8 PERSONAL PROTECTIVE EQUIPMENT ..........................................21
2.8.1 Eye protection................................................................ 21
2.8.2 Protective clothes..............................................................22
2.8.3 Safety Shoes..................................................................22
2.8.4 Safety Gloves................................................................. 22
2.8.5 Snood-type Cap / Safety Cover.................................................... 22

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2.9 SAFETY REGULATIONS .......................................................22
2.10 SOURCES OF DANGER / RESIDUAL RISKS .......................................23
2.11 SAFETY INSTALLATIONS ......................................................24
2.12 MODIFICATION AND RETROFITTING OF THE PRODUCT ..........................24
3TRANSPORT / PACKAGING / STORAGE 25
3.1 SAFETY DIRECTIONS FOR THE TRANSPORT .....................................26
3.1.1 Arbitrary transport............................................................. 26
3.1.2 Improper transportation.........................................................26
3.2 PACKAGING SIGNS (STICKERS) ................................................26
3.3 TRANSPORT INSPECTION .................................................... 27
3.4 UNPACKING / LOADING ......................................................27
3.5 LIFTING POINTS .............................................................28
3.6 PACKAGING ................................................................ 28
3.6.1 Storage..................................................................... 28
3.6.2 Disposal.....................................................................28
3.7 INTERNAL TRANSPORTATION .................................................28
3.8 STORAGE ...................................................................29
4PRODUCT SPECIFICATIONS 30
4.1 DIMENSIONS AND WEIGHT ...................................................30
4.2 TECHNICAL SPECIFICATIONS ................................................. 31
4.3 PLANNING DATA ............................................................32
4.3.1 Installation Location............................................................32
4.3.2 Electric and Pneumatic Connection.................................................33
4.3.3 Position of the supply...........................................................34
4.4 MACHINE AREAS ............................................................34
4.5 RATING PLATE .............................................................. 35
5PRODUCT DESCRIPTION 36
5.1 OVERVIEW ..................................................................36
5.2 BASIC EQUIPMENT .......................................................... 38
5.2.1 Process......................................................................38
5.2.2 Check.......................................................................44
5.3 OPTIONAL EQUIPMENT ......................................................45
5.3.1 Process......................................................................45
5.3.2 Check.......................................................................57
5.4 FACT SHEET ................................................................ 59
5.4.1 Available Stations..............................................................59
5.4.2 Available Options..............................................................72
5.4.3 Available Software............................................................. 79
5.4.4 Depositing Table.............................................................. 81
5.5 SAMPLE CONFIGURATIONS ...................................................82

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5.5.1 Sample Conguration 1......................................................... 82
5.5.2 Sample Conguration 2......................................................... 83
5.5.3 Sample Conguration 3......................................................... 84
5.6 SCOPE OF DELIVERY .........................................................85
5.6.1 Product..................................................................... 85
5.6.2 Required Basic Equipment....................................................... 85
6SAFETY ELEMENTS / DANGER AREAS 86
6.1 MAIN SWITCH ...............................................................87
6.2 EMERGENCY STOP SWITCH ...................................................88
6.3 SAFETY COVER ..............................................................90
6.3.1 Safety switch................................................................. 91
6.3.2 Open / close..................................................................92
6.4 CONFIRM BUTTONS .........................................................93
6.5 DANGER ZONES GENERALLY ..................................................94
6.5.1 Danger Zones when Safety Cover is closed........................................... 94
6.5.2 Danger zones when Safety Cover is open............................................ 96
7INSTALLATION / MOUNTING 97
7.1 SAFETY INSTRUCTIONS ......................................................97
7.2 POSITIONING / (DIS-) MOUNTING ............................................100
7.2.1 (De-) Mounting - Transport Aid - Upper Bracket.......................................100
7.2.2 (De-) Mounting - Transport Aid - Dual ToolingShuttle.................................. 101
7.2.3 (De-) Mounting - Straightener....................................................105
7.2.4 (De-) Mounting - Conveyor Belt...................................................106
7.2.5 (De-) Mounting - Dual ToolingShuttle (Option)....................................... 108
7.3 ELECTRIC INSTALLATION ....................................................111
7.3.1 Connections / interfaces........................................................112
7.3.2 Control cabinet...............................................................115
7.4 STATIONS ..................................................................117
8COMMISSIONING 120
8.1 OPEN THE SAFETY COVER ...................................................122
8.2 CONFIRM BUTTONS ........................................................123
8.3 COMMANDPOD ............................................................124
8.4 TOWERLIGHT ..............................................................126
8.4.1 Overview................................................................... 126
8.4.2 Service switch................................................................127
8.4.3 EASY - Description of the function.................................................127
8.4.4 EASY - Settings...............................................................129
8.5 RECOMMENDED SETTINGS ..................................................131
8.5.1 Pneumatic.................................................................. 131
8.6 STARTING CONDITIONS .....................................................132
8.7 STEP BY STEP ..............................................................134
8.7.1 Introduction.................................................................134

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8.7.2 Safety instructions............................................................ 135
8.7.3 Prerequisite................................................................. 139
8.7.4 Align the Basic Machine........................................................ 140
8.7.5 Insert and align the conveyor belt.................................................143
8.7.6 Use ToolingShuttle............................................................ 149
8.7.7 Use Dual ToolingShuttle........................................................ 150
8.7.8 Adjust the Working Height of the UniCrimp 221/222...................................152
8.7.9 Activate the CrimpCenter....................................................... 153
8.7.10 Mount the guide tubes.........................................................154
8.7.11 Insert Wire.................................................................. 159
8.7.12 Adjust the Contact Pressure of the Wire Feed.........................................163
8.7.13 Adjust the Clamping Force of the Gripper........................................... 165
8.7.14 Conveyor Belt................................................................167
8.7.15 Referencing................................................................. 171
9SERVICING / MAINTENANCE 191
9.1 INTRODUCTION ............................................................191
9.2 SAFETY INSTRUCTIONS .....................................................192
9.2.1 General Safety Advice..........................................................192
9.2.2 Personnel qualication.........................................................193
9.2.3 Personal protective equipment...................................................194
9.3 CUSTOMER SERVICE ........................................................194
9.3.1 Technical Support.............................................................194
9.3.2 Trouble Shooting Procedure.....................................................194
9.4 MAINTENANCE TABLE: BASE MACHINE ........................................195
9.5 MAINTENANCE SHEET - CHECK SAFETY DEVICES ...............................197
9.5.1 Main switch................................................................. 198
9.5.2 Emergency Stop Switch........................................................ 200
9.5.3 Conrm Buttons..............................................................203
9.5.4 Safety Cover - Open / Close - Button............................................... 205
9.5.5 Safety Cover - Safety Switch..................................................... 207
9.5.6 Safety Cover - Closing Force..................................................... 210
9.5.7 Safety Cover - Safety when Lowering...............................................212
9.5.8 Motors..................................................................... 214
9.5.9 Pneumatic.................................................................. 219
9.5.10 Conveyor Belt................................................................221
9.5.11 Power Sockets............................................................... 223
9.6 MAINTENANCE SHEET - CHECK MACHINE .....................................225
9.7 MAINTENANCE SHEET - SURFACE CLEANING AND PREVENTION .................226
9.8 MAINTENANCE SHEET - LUBRICATE GUIDE RAIL(S) ............................. 232
9.9 MAINTENANCE SHEET - CLEANING THE CUTTER BLOCKS ........................234
9.10 MAINTENANCE SHEET - EXCHANGING BLADE ................................. 236
9.11 MAINTENANCE SHEET - EXCHANGE FEEDING BELTS ............................242
9.12 MAINTENANCE SHEET - PNEUMATICS - DRAIN CONDENSATION ..................244
9.13 MAINTENANCE SHEET - PNEUMATICS - CLEAN / REPLACE FILTER .................246
9.14 MAINTENANCE SHEET - CONTROL CABINET - CHECK FILTER .....................250

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9.15 MAINTENANCE SHEET - CHECK CONVEYOR BELT ...............................253
10 SPARE PARTS 254
11 DECOMMISSIONING / DISPOSAL 255
11.1 DECOMMISSIONING ........................................................255
11.2 DISASSEMBLY / DISPOSAL ...................................................256
12 OVERVIEW OF SYMBOLS 257
13 LIST OF FIGURES 261
14 PERSONAL NOTES 264
15 ADDITIONAL DOCUMENTS 266
16 WIRING DIAGRAMS 267
INDEX 259

1. General
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GENERAL
Thank you for your trust in Schleuniger technology! You have acquired a high performance
product from Schleuniger, carefully designed and manufactured in our factory. Read
through this manual with due care and attention. It contains important tips and safety
instructions, which allow precise and reliable wire/cable production.
1.1 MANUFACTURER
Schleuniger GmbH
Raieisenstrasse 14 Phone: [phone]
42477 Radevormwald Fax: [phone]
Germany Email: [e-mail]
Web: www.schleuniger.com
1.2 VALIDITY
This manual is valid for the following machine/s :
Base machine (article number 467 918)
1.3 MANUFACTURING DATE/PRODUCT TYPE
See „Rating Plate“.
1.4 INFORMATION ABOUT THE OPERATING INSTRUCTIONS
We have taken every possible measures to ensure the accuracy and completeness of this
documentation. Since errors can be avoided despite the diligence never fully, we are always
grateful for any advice and suggestions.
This manual is stated as "Operating Instructions” according to the machinery directive
2006/42/EU" and is part of the product. It contains all the relevant information necessary
to operate the product eciently and safely as intended.
The following phases of the product life cycle are described:
●Transport
●Commissioning
●Operating units
●Maintenance
●Disposal
Observe the safety regulations and instructions. The local accident preventions and safe-
ty regulations must be observed.
If the product changes hands, the Operating Instruction must be handed over to the
new owner.
Published modications and corrections from the manufacturer must be complemented.
Inform at your local Schleuniger distributor.

1. General
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1.4.1 Contents of the manual
General
Each person using the product must be properly trained and have red and understood the
Operating Manual. This is also imperative, even when the respective person has operated
such a product or similar previously and where they have been trained by the manufacturer.
As operating instructions count all documents according to the index of the register in prin-
ted and / or electronic form.
The Operating Manual is no longer valid, if any of its contents (except Quick Start Card,
where available) have been removed or on the data medium are not observed.
Construction
We are trying to make the operation of our products as easy as possible. To achieve this we
have developed a concept for the Operating Manual.
The Operating Manual consists of three parts:
Operating Manual
A detailed Operating Manual for the product with full explanation of all functions available
and the general maintenance. The Operating Manual is meant for the beginner as well as for
the experienced user (qualied personnel) as a learning- and reference guide.
See also chapter "2.1.1 Personnel classication (Page 15)".
Operating Manual - EASY User Software
A detailed Operating Manual for the operation of the user software CrimpCenter 64 SP. The
Operating Manual is meant for the beginner as well as for the experienced user (qualied
personnel) as a learning- and reference guide.
See also chapter "2.1.1 Personnel classication (Page 15)".
Parts catalog
An overview on the components of the product. This part of the Operating Manual is inten-
ded mainly for the technical specialist.
See also chapter "2.1.1 Personnel classication (Page 15)".
1.4.2 Depository
Keep the operating instructions as close as possible to the product and protected
against immissions.
The operating instructions must be available for the operating personnel at all times.
The contents must remain clearly legible beyond the expected lifespan of the product.
1.4.3 Responsibilities
This Operator's Handbook must be kept near the product. It must be available to the
operating personnel at all time.
Always follow the instructions in this Operator's Handbook fully and without restraint.

1. General
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1.5 GENERAL SYMBOLS AND LEGEND
1.5.1 References and Hints
The listed pictograms in the instructions have the following meaning:
Symbols
The symbols are placed in the marginal notes column and refer to the adjacent text. They
have the following meaning:
Symbol Meaning Description
Info Information which helps to operate the product eciently and
error-free.
Overview Detailed description or introductional chapter.
Recycle Recycle parts. Do not dispose o to regular waste.
Dispose.o Environmental contaminating substances to return to supplier.
1.5.2 Legend
In the text, mark-up is used in the following manner.
Mark-up Meaning Description
[SWITCH] Switch / button Commands and buttons on screen representa-
tions are in the text shown in squared brackets,
capital letters and orange colored.
„Conguration“ Screen title / menu Screen titles and menus are represented in the
text in "quotation marks".
Schleuniger Product names and
company
Product- and company names are represented
italic.
"1.5.2 Legend
(Page 10)"
Cross referencing Cross referencing are represented in blue and
italic.
1.▹Activity direction Activity directions are a summary of activity
steps.
➥Consequence of an
activity direction
Results or released actions in activity directions
are represented with a leading arrow.
The following abbreviations are used.
Abbreviation Meaning Description
Fig. Figure Figures are captioned as "Fig."
mm Millimeter All Measures in the manual are given in millime-
ters.

1. General
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Abbreviation Meaning Description
UZS Clockwise Direction of rotation for a component or an oper-
ating element viewed from rotation axis.
GUZS Counter clockwise Direction of rotation for a component or an oper-
ating element viewed from rotation axis.
1.5.3 Figures
Pictures may dier from your product.
Schleuniger always strives for a clear, understandable and consistent visual language. That's
why illustrations
are clearly identied as good as possible.
with a clear recognition value are used across products.
are used as examples across products.
By continuously improving its products, these illustrations may dier from the actual state of
your product.
Please note, therefore, that images that are not clearly marked may dier from your
product.
1.6 EC DECLARATION OF CONFORMITY / DECLARATION OF INCORPO-
RATION
See document „EC Declaration of Conformity“ or „Declaration of Incorporation“.
1.7 LIMITATION OF LIABILITY
The content of these operating instructions was put together taking into consideration the
current standards and guidelines according to the state of the technology and our many
years of experience.
The manufacturer disclaims any liability for damages and accidents as a result of:
Disregard of the instructions.
Disregard of warning notices.
Use of the machine or processing stations not according to their intended use.
Use of parts not included in the approved product range.
Improper installation, initial operation, operation and/or maintenance.
Operation with safety equipment or protective covers not duly installed or not function-
ing well.
Failure to observe the operating instructions regarding transport, storage, installation,
initial operation, operation, maintenance and/or repair.
Supplement or modication of the machine or processing stations without written per-
mission of the Schleuniger GmbH.
Modication of the machine or adjoining assemblies or adjoining assemblies allowing
misuse.
Unauthorized structural alteration.

1. General
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Inadequate control of parts which are subject to wear.
Improperly executed repairs.
1.8 WARRANTY STATEMENTS AND POLICIES
See Schleuniger document: "General Conditions of Sale and Delivery".
1.9 COPYRIGHT PROTECTION
Keep this Operating Manual condential. It is intended for the exclusive use of persons oper-
ating the product. Without written permission of the manufacturer, this manual shall not be
made available to third parties.
The content of the Operating Manual in the form of text, illustrations, drawings, circuit dia-
grams or other presentations, is protected by copyright law of the manufacturer.
The same applies to copying, saving or distribution with electronic media.
1.9.1 Trademarks
Windows®Windows® (XP, Vista, 7, 8, 10 or CE) are registered brands of Microsoft Corporation
in USA and other countries.
All other brands or product names are trademarks or registered trademarks of their owners.
Registered trademarks are not specially marked in these instructions. However, this does not
mean that they can be used freely.
1.10 SPARE PARTS
Always obtain original spare parts from your local Schleuniger distributor.
CAUTION
Use of unveried spare parts!
Unveried or defective spare parts may lead to damage, malfunc-
tion or complete failure of the product.
Unveried or defective spare parts may impair the safety of the
operating personnel.
The following instructions are to be followed!
Only use original spare parts from Schleuniger.
Any modications in design or function of the spare parts, in terms of ongoing product
improvement, are subject to change without prior notication.
1.11 MISUSE AND MODIFICATIONS
Do not make any modications to the machine or processing station and only utilize it for
the intended use.
See also chapter "2.4 Intended usage of product (Page 19)".
In particular please note:
Modications lead to the loss of the guarantee by the manufacturer.

1. General
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Modications of adjacent components that enable misuse, also lead to the loss of guar-
antee.
Do not use any parts that are not included in the approved product range.
Do not use any accessories that do not correspond with the specied requirements.
Only use original spare parts.
If you want to change the basic operation of the machine or processing stations, contact
your authorized Schleuniger service partner.
1.12 ENVIRONMENTAL PROTECTION
Make sure that substances and materials are handled and disposed appropriately, in particu-
lar when working with lubricants and cleaning with solvents.
1.13 PRIVACY
Schleuniger processes personal data in accordance with the Schleuniger privacy statement.
This statement is available in following languages and adresses.
Schleuniger processes personal data in accordance with the Schleuniger privacy statement.
This statement is available in following languages and adresses.
Language Address
German schleuniger.com/global/de/rechtsmittel-und-datenschutzerklärung
English schleuniger.com/global/en/legal-information-and-privacy-statement
Spanish schleuniger.com/na/es/información-legal-y-aviso-de-privacidad
Japanese schleuniger.com/jp/jp/ 法的情報およびプライバシー宣言
Chinese schleuniger.com/cn/cn/ 法律和隐私条款
1.14 TECHNICAL SUPPORT
If you have any questions about your product, please do not hesitate to contact us.
For direct support from the manufacturer, choose your product range:
Technical problem
If you have a technical problem.
(e.g.: Machine downtime)
Phone [phone]
Service
If you need maintenance / a technician. Phone [phone]
E-Mail [e-mail]
Training
If you need training. Phone [phone]
E-Mail [e-mail]

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Spare parts
If you need a spare part. E-Mail [e-mail]
Complaint
If you have a complaint. E-Mail [e-mail]
We suggest periodic maintenance by our service department.
Please contact your local sales and service partner.
1.15 UPDATING
Your safety is important to us. In order to remain up to date and receive information about
safety and security, please contact your local Schleuniger service partner.

2. Safety
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SAFETY
2.1 PERSONNEL QUALIFICATION
This operating manual is intended for dierent groups of people. Individual parts of this
manual require specic qualications and are marked accordingly. Only persons with this
qualication are allowed to perform the corresponding activities.
WARNING
Risk of injury if operated by unqualied personnel!
Improper handling of the machine may lead to serious injury to per-
sonnel and damage to the property.
The product is intended to be operated by personnel older than 14 years. It is strictly forbid-
den to grant access to younger persons.
For further information please contact the Schleuniger service.
2.1.1 Personnel classication
The following qualications in these instructions are specied for the individual group of
persons.
Operating Company
Creates operator´s instructions for the CrimpCenter.
Qualication
Higher level juristic person
Authority to give directives
Dene competences
Accident prevention
First-aid measures
Schleuniger GmbH Specialist
Exclusively employees of the Schleuniger GmbH in Radevormwald.
Third Person
External persons attracted by Schleuniger
Partner
Personnel of the operating company
Service technician
Employees of Schleuniger

2. Safety
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Qualication
Mechanical and electrical training
Product-specic training
Application-specic training
Specialist in wire processing technique
Has good command of English or German language
and the language of the operating personnel
Accident prevention
First aid measures
Technical Specialists
Qualication
Mechanical and electrical basic training
Product-specic training
Application-specic training
Know-how in wire processing techniques
Has good command of English or German language
and the language of the operating personnel
Accident prevention
First-aid measures
Electrically Qualied Person
Qualication
Electrically training
Product-specic training
Application-specic training
Know-how in wire processing techniques
Has good command of English or German language
and the language of the operating personnel
Accident prevention
First-aid measures
Qualied Personnel
Qualication
Technical skills
Product-specic training
Know-how in wire processing techniques
Accident prevention
First-aid measures
Operating personnel
Qualication
Product-specic training
Accident prevention
First-aid measures

2. Safety
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2.1.2 Tasks / Authorities
The following tasks must only be executed by the specic groups of persons
Task / Authority
Operating Company
Technical Specialist
Electrically Qualied Person Qualied Personnel
Operating Personnel Schleuniger GmbH Qualied Person Third Party
Train for the product ✓*✓*✓ ✓
Appoint personnel to the product ✓
Create operator´s instructions for the product ✓
Creates risk evaluations for the product ✓
Operate the product according to its intended
use
✓
Unpack the product ✓*✓*✓ ✓
Place the product ✓*✓*✓ ✓
Install the product ✓*✓*✓ ✓
Makes initial operation of the product ✓*✓*✓ ✓
Reference product ✓*✓*✓ ✓
Operates the product ✓ ✓ ✓ ✓ ✓ ✓
Setup the product ✓ ✓ ✓ ✓ ✓
Gives instructions for the product ✓ ✓ ✓ ✓
Maintains the product ✓*✓*✓ ✓
Cleans the product ✓ ✓ ✓ ✓ ✓ ✓
Repairs the product ✓*✓*✓ ✓*
Works on the pneumatic ✓*✓*✓ ✓
Works on the electric ✓*✓*✓ ✓
Modies product ✓ ✓
Disassemble product ✓*✓*✓ ✓
Disposes the product properly ✓*✓*✓ ✓
*depends on the application specic training

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2.2 RESPONSIBILITIES
The legal entity has to ensure, that every employee, working with the Schleuniger product
has received training in accordance with these operating manual (initial operation, opera-
tion, maintenance).
Die Ausbildung des Bedienpersonals muss folgende Punkte enthalten:
Purpose of the machine
See also chapter "2.4 Intended usage of product (Page 19)".
Danger areas
See also chapter "6 Safety elements / danger areas (Page 86)" .
Safety regulations
See also chapter "2.9 Safety Regulations (Page 22)" .
Ensure that personnel fullls the required qualications
See also chapter "2.1 Personnel qualication (Page 15)" ..
General safety instructions and measures in case of emergency
Accident prevention regulations
Personal protective clothing
Operating the machine in accordance with these operating instructions
2.3 WARNING NOTICES
The warning notices in the entire Operating Manual are marked with the following symbols.
They are headed by a safety alert symbol and the warning word which represents the
degree of endangerment.
To avoid any injuries or material damage it is essential that you read and fully understand
and follow these symbols.
DANGER
Warning notice „Danger”
This panel indicates a hazardous situation, which if not avoided, will
result in death or serious injury.
WARNING
Warning notice „Warning”
This panel indicates a hazardous situation, which if not avoided, could
result in death or serious injury.
CAUTION
Warning notice „Caution
This panel indicates a hazardous situation, which if not avoided, may
result in minor or moderate injury.
NOTICE
Warning notice „Property damage”
This panel indicates a hazardous situation, which if not avoided, can
result in damage to property.

2. Safety
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2.4 INTENDED USAGE OF PRODUCT
WARNING
Caution, risk of injury, property damage!
Only use the product according to its intended use. It is designed and
manufactured exclusively for the following intended application!
The CrimpCenter 64 SP is an expandable fully automatic crimping
machine with up to four processing stations, depending on the cong-
uration.
According to the respective technical data, the CrimpCenter 64 SP is
suitable for the following purposes of the wire processing:
Cut to length
Stripping
Crimping (one or two sides)
Doubling crimp
Wire printing (Inkjet)
Coax cable processing
Good / bad part sorting
Wire stacking
Compacting
Sealing
Twisting
Tinning
For further details see chapter "5 Product description (Page 36)".
For better protection of the operator, the processing can be stopped at
any time.
The following instructions are to be followed!
The CrimpCenter 64 SP is to be operated according to its intended
use and only with the processing stations and options as described
in this manual.
Schleuniger accepts no responsibilities for consequences resulting from
improper use.
Any modication requires the written consent of the Schleuniger
GmbH.

2. Safety
20 | 268
Original Operating Manual | Edition 1.0 (01-2020) | CrimpCenter 64 SP
2.5 REASONABLY FORESEEABLE MISUSE
The product must only be operated when in good working order and condition. It must
be checked for intactness prior to the start of operation.
Never operate the product in environments where there is a risk of re or explosion.
Operate the product only in dry, dust-free rooms.
Operate the product in an ambient temperature between 15° - 40°C.
To avoid any dangerous situations and for an optimal performance, it is not allowed to
make any modications to, or retrotting of the product, without explicit written permis-
sion of the manufacturer.
Thereof excluded are ocial options and accessories, provided for the product from the
Schleuniger GmbH.
The product CrimpCenter 64 SP is not intended for the processing of materials with the fol-
lowing characteristic:
Explosive
Flammable
Toxic
2.6 SAFETY MARKING
Safety markings axed to the product, advert to possible danger situations and must be
strictly observed.
The safety markings must not be removed.
Damaged or illegible labels must be replaced immediately.
2.7 SAFETY SYMBOLS
In this manual, safety symbols are used which alert the user to potential hazards. They will
be described here in detail.
Electric
Voltage
There is a risk of electrical voltage when connecting the product
and inside the product. When you touch a current-carrying
component, the user can get hurt. Even if the machine is switch-
ed o the assemblies are energized!
The following instructions are to be followed!
Before connecting or opening the product.
Always switch o the main switch of the product!
Always disconnect the product from the power supply!