Schmalz SUF Series User manual

Suction Plate SUF
Operating Instructions
Note
The Operating instructions were originally written in German. Store in a safe place for future reference. Subject
to technical changes without notice. No responsibility is taken for printing or other types of errors.
Published by
© J.SchmalzGmbH, 07/20
This document is protected by copyright. J.SchmalzGmbH retains the rights established thereby. Reproduction of
the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any mod-
ifications to or abridgments of the document are prohibited without explicit written agreement from
J.SchmalzGmbH.
J. Schmalz GmbH · Johannes-Schmalz-Str. 1 · 72293 Glatten, Germany · T: [phone]
[email protected]
EN-US · 30.30.01.02210 · 01 · 07/20

1 Important Information
1.1 Note on Using this Document
J.SchmalzGmbH is generally referred to as Schmalz in these Operating instructions.
These Operating instructions contain important notes and information about the different operating phases of the
product:
• Transport, storage, start of operations and decommissioning
• Safe operation, required maintenance, rectification of any faults
The Operating instructions describe the product at the time of delivery by Schmalz.
1.2 The technical documentation is part of the product
1. For problem-free and safe operation, follow the instructions in the documents.
2. We recommend downloading and printing the Operating instructions from the following website:
www.schmalz.com. The documentation must be accessible to personnel at all times.
3. Keep the technical documentation in close proximity to the product.
4. Pass on the technical documentation to subsequent users.
ðFailure to follow the instructions in these Operating instructions may result in injuries!
ðSchmalz is not liable for damage or malfunctions that result from failure to heed these instructions.
If you still have questions after reading the technical documentation, contact Schmalz Service at:
www.schmalz.com/services
1.3 Type Plate
The type plate (1) is permanently attached to the Suction
plate SUF and must always be clearly legible.
It includes the following information:
• Name
• Article/part number
• Manufacturing date
• QR code
1
Please specify all the information above when ordering replacement parts, making warranty claims or for any
other inquiries.
1.4 Warnings in This Document
Warnings warn against hazards that may occur when handling the product. This document contains two levels of
danger that you can recognize by the signal word.
Signal word Meaning
CAUTION Indicates a low-risk hazard that could result in minor or moderate injury if not
avoided.
NOTE Indicates a danger that leads to property damage.
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1.5 Symbol
This symbol indicates useful and important information.
üThis symbol represents a prerequisite that must be met prior to an operational step.
4This symbol represents an action to be performed.
ðThis symbol represents the result of an action.
Actions that consist of more than one step are numbered:
1. First action to be performed.
2. Second action to be performed.
2 Fundamental Safety Instructions
2.1 Intended Use
The product is built in accordance with the latest standards of technology and is delivered in a safe operating con-
dition; however, hazards may arise during use.
The round vacuum suction plate SUF is designed to handle flat, smooth workpieces, such as sheet metal, plastics,
coated wood, granite, or concrete. To generate holding force, the vacuum suction plate is connected to a vacuum
supply at the customer’s premises.
It is especially suitable for the following applications:
• General use for handling processes in vacuum automation and with manual vacuum lifting devices
• Processes requiring high suction forces or acceleration
• Use in dirty environmental conditions, e.g. oil
• Handling of thin-walled workpieces, e.g. thin metal sheets
The product is intended for industrial and commercial applications.
To conserve compressed air, an optional touch valve is available as an accessory which activates the vacuum just
prior to placing the suction plate on the workpiece.
2.2 Non-Intended Use
Schmalz does not accept any liability for any direct or indirect losses or damages that result from using the product.
This applies, in particular, to any use of the product that is not in accordance with the intended purpose and to any
use that is not described or mentioned in this documentation.
2.3 Modifications to the Product
Schmalz assumes no liability for consequences of modifications over which it has no control:
1. The product must be operated only in its original condition as delivered.
2. Use only original spare parts from Schmalz.
3. The product must be operated only in perfect condition.
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3 Design of the Suction Plate SUF
1
3
2
45
7
8
6
9
1 Sealing ring 2 Suction cup connection disc
3 Disassembly tab (4x) 4 M8 mounting thread (4x) (for SUF 210 and
160)
5 Type plate (for SUF 210 and 160) 6 Central vacuum connection and mounting
thread
7 Optional: Peripheral vacuum connection, seal-
ing plug or touch valve interface
8 NFC symbol
9 Optional: Screen insert — —
4 Near Field Communication (NFC)
NFC (Near Field Communication) refers to a standard for wireless data transfer between different devices over
short distances.
An NFC chip is integrated in the suction cup connection disc, which functions as a passive NFC tag that can be read
or written by a read or write device with NFC enabled such as a smartphone or tablet.
Read access only can be obtained via a website viewed in a browser. This does not require an additional app. It re-
quires only that NFC and the internet connection are enabled. However, we suggest using the Schmalz Control-
Room app as it allows additional information to be made available. The app is available in the Google Play Store.
For the best data connection, place the reading device
on the NFC symbol in the middle.
The reading distance is very short for NFC applications. If necessary, find the position of the NFC an-
tenna in the reading device used.
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5 Technical Data
5.1 General Parameters
Parameter Unit Values
Max. ambient temperature °C +50
Max. relative humidity % 90
Max. workpiece temperature °C +70
Operating medium Use only well-maintained compressed air (air or neutral gas according to
EN983, filtered to 40µm, oiled or unoiled).
Mass SUF 210 g 550
SUF 160 g 390
SUF 125 g 200
5.2 Suction Plates Technical Data
Type Suction force
[N]*
Suction force
d2
[N]**
Volume
[cm3]
Min. workpiece ra-
dius
(convex)
[mm]
Hose diameter (recom-
mended) d
[mm]***
SUF 210 2070 1400 362 800 12
SUF 160 1200 790 176 400 12
SUF 125 730 450 96 250 9
*The suction force data consists of theoretical values at -0.6 bar vacuum on dry, flat and even workpiece surfaces.
They are defined without safety factors.
**Suction force is based on sealing edge diameter d2.
***The recommended hose diameter is based on a hose length of approx. 2 m.
Weather conditions can reduce the lateral force.
A protective cover (> See ch. Accessories, Spare Parts and Wearing Parts,Page 12) is recommended to protect the
vacuum suction plate from UV radiation. Attach the cover while decommissioned.
5.3 Dimensions
Type Ds Dmax(s) d2 L2 H Z
SUF 210 210 220 172.9 46.5 32 11
SUF 160 160 170 130 32.5 30 9
SUF 125 125 132 98 22 29 8
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Type G1 LG1 G2 LG2 Dmk G3 LG3
SUF 210 G1/2" fe-
male
thread
14 G1/4" fe-
male
thread
11.8 100 M8, female 11.1
SUF 160 G1/2" fe-
male
thread
14 G1/4" fe-
male
thread
11.8 66.5 M8, female 11.1
SUF 125 G1/4" fe-
male
thread
11.8 G1/8" fe-
male
thread
9.5 — — —
6 Transport and Storage
6.1 Checking the Delivery
The scope of delivery can be found in the order confirmation. The weights and dimensions are listed in the delivery
notes.
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing.
2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier
and J.SchmalzGmbH.
6.2 Storage of Suction Cups and Other Elastomer Products
NOTE
The effects of ozone, light (especially UV), heat, oxygen, humidity as well as mechanical in-
fluences can reduce the service life of rubber products.
Damage to the suction plates due to incorrect storage!
4You must store rubber parts such as suction cups and suction plates in a cool place (0°C to
+15°C, max. 25°C) that is dark, dry, low in dust and that offers protection from the weather,
ozone and drafts. They should also be free of tension (e.g. stacked appropriately to avoid defor-
mation).
6.3 Storage Regulations
Observe the following storage regulations in accordance with DIN7716 and ISO2230:
• Suction cups must be protected against light and air during storage. Airtight, sealed containers can be used
for this purpose. Alternatively, they may be stored in airtight plastic bags in small load carriers or boxes with
covers (e.g. a dark intermediate layer).
• The workpiece temperature must be between 0° C and 25° C.
• Suction cups must be packaged and stored free of voltage. This applies to shipping packaging as well.
• Solvents, fuels, lubricants, chemicals, acids, disinfectants, and other volatile substances stored in containers
that are not gas-tight may not be stored in the same storage room as suction cups.
7 Installation
7.1 Installation Instructions
CAUTION
A strong vacuum is produced on the suction cup and suction lines.
Hair, skin, body parts and items of clothing can be sucked in.
4Wear protective glasses and tight-fitting clothing.
4Use a hairnet if necessary.
4Do not look or reach into the suction cup openings.
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CAUTION
Noise pollution due to incorrect installation of the pressure and vacuum connections
Hearing damage
4Correct installation.
4Wear ear protectors.
Take note of the following when mounting:
• Use only the provided connections and mounting threads.
• Dirt particles or foreign bodies in the suction plate connections, hoses or pipelines can lead to malfunctions or
failure.
• Shorten the hoses and pipelines as much as possible.
• Evacuation time is increased if the selected internal diameter of the hoses or pipelines is too short.
• Hose lines must be laid without bends or crimps.
7.2 Mechanical Attachment
The suction plate may be installed in any position.
The thread integrated into the suction cup connection disc is used to adapt the vacuum suction plate to the han-
dling system.
Option A:
4Use the central G1 female thread:
— Observe the max. tightening torque of 25Nm
for the SUF 160 and 210, G1/2" female thread vari-
ants
— Observe the max. tightening torque of 15Nm
for the SUF 125, G1/4" female thread variant.
Option B (for SUF 160 and 210):
4Use the four G3 female threads (M8) with a max.
tightening torque of 10 Nm.
Ensure that the suction plate is always attached
with four screws and observe the thread depth of
11 mm when selecting the screws.
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7.3 Connecting the Vacuum
Use a PTFE strip, PA ring, aluminum ring or O-ring to seal the screw unions.
Option A:
4Connection to the centered G1 female thread us-
ing a hollow bolt:
— Observe the max. tightening torque of 25Nm
for the SUF 160 and 210, G1/2" female thread vari-
ants
— Observe the max. tightening torque of 15Nm
for the SUF 125, G1/4" female thread variant.
Option B:
4Connection to the peripheral G2 female thread us-
ing a hollow bolt:
— Observe the max. tightening torque of 15Nm
for the SUF 160 and 210, G1/4" female thread vari-
ants
— Observe the max. tightening torque of 10Nm
for the SUF 125, G1/8" female thread variant.
7.4 Inserting the Screen (optional)
Screens prevent dirt particles from entering the vacuum line and vacuum generator.
üDisassemble the sealing ring in accordance with the instructions (> See ch. Replacing the Sealing Ring,Page
9).
4Insert the screen in the slot around the hole.
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7.5 Installing the Touch Valve (optional)
1. Remove the plug in the G2 thread.
2. For sealing, prepare the male thread in the area
displayed on the touch valve with a PTFE strip or
low-strength thread lock before mounting.
3. Screw the touch valve into the G2 thread until it
stops (SW11 hexagonal mid section).
ðThe touch valve must be screwed in so that the button protrudes at least 1 mm over edge of the sealing ring.
This ensures that the button is actuated just before the sealing edge is placed on the workpiece.
8 Maintenance and Cleaning
8.1 Cleaning the Suction Plate
1. For cleaning, do not use aggressive cleaning agents such as industrial alcohol, white spirit or thinners. Only
use cleaning agents with pH 7–12.
2. Remove dirt on the exterior of the device with a soft cloth and soap suds at a maximum temperature of 60°C.
3. Optional: Clean the screen.
Remove the screen and blow off with compressed air.
8.2 Replacing the Sealing Ring
NOTE
Sharp objects cause damage to rubber components.
Damage and malfunction
4Do not use sharp objects (e.g. screwdriver, etc.) to mount or disassemble rubber components.
The sealing ring sustains various degrees of wear depending on the application and is thus considered a wearing
part. The following section describes how to replace a worn sealing ring.
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Removing the Worn Sealing Ring from the Suction Cup Connection Disc:
1. Beginning with a single tab, pull the sealing ring
from the suction cup connection disc in the direc-
tion indicated in the image.
2. Gradually release the sealing ring from the slot us-
ing the remaining tabs and detach the suction
plate from the suction cup connection disc.
ðThe sealing ring and suction cup connection disc are detached.
Mounting the New Sealing Ring:
1. Wet the sealing ring all around with soapy water
in the area of the groove shown to facilitate the
joining of the components.
2. Lift the tab on the sealing ring and push the suc-
tion cup connection disc with the raised Schmalz
logo under the tab.
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3. Simultaneously fit the sealing ring into the slot and
recess on the suction cup connection disc.
4. Continue pulling the sealing ring from this location
over the suction cup connection disc and insert it
into the slot until the suction cup connection disc is
completely inserted into the sealing ring and the
sealing ring does not protrude over the suction cup
connection disc at any point, i.e. it must be flush.
5. Check the tightness of the seal between the seal-
ing ring and the suction cup connection disc.
8.3 Replacement Interval for the Suction Cup Connection Disc
The suction cup connection disc is subject to wear depending on the operating conditions.
The main contributory factors include:
• Ambient temperature
• Humidity
• UV radiation
• Ozone level
• Exposure to chemicals
• Oxidative degradation
• Level of mechanical load as a result of the process cycle times and lift capacity
The suction cup connection disc should generally be checked for signs of wear, and replaced if necessary, each time
the sealing ring is replaced.
We suggest replacing the entire suction plate once the third sealing ring is worn.
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9 Accessories, Spare Parts and Wearing Parts
Maintenance work may only be carried out by qualified personnel.
Designation Part no. Type
Sealing ring SUF, suction plate 210
DR-SUF 210 NBR-60
10.01.01.13846 W
Sealing ring SUF, suction plate 160
DR-SUF 160 NBR-60
10.01.01.14327 W
Sealing ring SUF, suction plate 125
DR-SUF 125 NBR-60
10.01.01.14319 W
Round screen SIEB 27x1 MS-A2 100
Central screen SUF 210 and 160
10.07.01.00110 A
Round screen SIEB 17x0.8 MS-A2
Peripheral screen SUF 210
10.07.01.00271 A
Round screen SIEB 15x0.8 MS-A2
Peripheral screen SUF 160
Central and peripheral screen SUF 125
10.07.01.00211 A
Touch valve TV G1/4-AG 12
SUF 210 and 160
10.05.10.00086 A
Protection cover PC 250
SUF 210
10.01.01.13090 A
Protection cover PC 175
SUF 160
10.01.01.13088 A
Protection cover PC 150
SUF 125
10.01.01.13087 A
Legend: W … Wearing part
A … Accessories
10 Warranty
This system is guaranteed in accordance with our general terms of trade and delivery. The same applies to spare
parts, provided that these are original parts supplied by us.
Wearing parts are not covered by the warranty.
11 Disposing of the product
4Sort and dispose of all components according to the country-specific regulations.
For proper disposal, please contact a company specializing in the disposal of technical goods and in-
struct the company to observe the applicable disposal and environmental regulations. Schmalz is happy
to assist you in finding a suitable company.
12 EC Declaration of Conformity
EC declaration of conformity
The manufacturer Schmalz confirms that the product Suction plate SUF described in these operating instructions
fulfills the following applicable EC directives:
2014/53/EU Harmonization of the laws of the Member States relating to the making available
on the market of radio equipment and repealing Directive 1999/5/EC
2011/65/EU Directive on the restriction of the use of certain hazardous substances in electrical
and electronic equipment
The following harmonized standards were applied:
EN 50581 Technical documentation for the assessment of electrical and electronic products
with respect to the restriction of hazardous substances
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