schmersal AZM400Z-ST2-I1-2P2P-E User manual

操作与安装指示
Solenoid interlock AZM400Z-ST2-I1-2P2P-E
Table of Contents
1 About this document
1.1 Function
1.2 Target group of the operating instructions: authorised qualified personnel
1.3 Explanation of the symbols used
1.4 Appropriate use
1.5 General safety instructions
1.6 Warning about misuse
1.7 Exclusion of liability
2 Product description
2.1 Ordering code
2.2 Special versions
2.3 Purpose
2.4 Technical Data
3 Mounting
3.1 General mounting instructions
3.2 Manual release
3.3 Electrical manual release - E (for -ST2)
3.4 Emergency exit -T
3.5 Assembly with mounting set
3.6 Dimensions
3.7 Actuator and accessories
4 Electrical connection
4.1 General information for electrical connection
4.2 Control options in the normal operating mode
4.3 Requirements for the connected safety-monitoring module
4.4 Wiring configuration and connector accessories
4.5 Wiring examples
5 Actuator teaching / actuator detection
6 Active principle and diagnostic functions
6.1 Mode of operation of the safety outputs
6.2 Diagnostic-LEDs
6.3 Diagnostic outputs
6.4 Diagnostic information
7 Set-up and maintenance
7.1 Functional testing
7.2 Maintenance
8 Disassembly and disposal
8.1 Disassembly
8.2 Disposal
1 About this document
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1.1 Function
This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept
in a legible condition and accessible.
1.2 Target group of the operating instructions: authorised qualified personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component
into operation.
The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.
1.3 Explanation of the symbols used
FInformation, hint, note: This symbol is used for identifying useful additional information.
2Caution:Failure to comply with this warning notice could lead to failures or malfunctions.
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to execute safety-related functions as part of
an entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct
functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications
authorised by the manufacturer. Detailed information regarding the range of applications can be found in the chapter
"Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instructions manual, the country specific
installation standards as well as all prevailing safety regulations and accident prevention rules.
FFurther technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:
products.schmersal.com.
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The information contained in this operating instructions manual is provided without liability and is subject to
technical modifications.
There are no residual risks, provided that the safety instructions as well as the instructions regarding mounting,
commissioning, operation and maintenance are observed.
1.6 Warning about misuse
2In case of inadequate or improper use or manipulations of the component, personal hazards or damage to machinery or plant
components cannot be excluded.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with
the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the use of
unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the
device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive
work, arbitrary repairs, conversions and/or modifications to the device.
2 Product description
2.1 Ordering code
产品描述:
AZM400Z-(1)-(2)-(3)-(4)-(5)
(1)
ST 1 连接插头 M12, 8-脚
ST2 2 连接插头 M12, 8-脚/ 5-脚
(2)
无标准编码
I1 独立编码
I2 独立编码，多次示教
(3)
1P2P 1 串联诊断输出以及2 P型安全输出（仅用于ST）
2P2P 2 串联诊断输出以及2 P型安全输出（仅用于ST2）
(4)
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无手动解锁
T紧急出口
BOW 配装鲍登电缆的固定孔
(5)
无不带电子手动解锁（仅用于ST）
E带电子手动解锁（仅用于ST2）
Actuator AZM400-B1
2Versions AZM400Z-...-BOW may only be used in connection with Bowden cable release ACC-AZM400-BOW-.M-.M, which is available
as accessory. Use without the Bowden cable release fitted is not permissible. Observe the additional notes in the operating
instructions of the Bowden cable release.

2.2 Special versions
For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided
that they correspond to the standard version.
2.3 Purpose
The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for
monitoring the position and locking of movable safety guards.
FThe safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual
coding are classified as highly coded.
The first of the two safety functions is the safe shut-down of both safety outputs when unlocking or opening the
guard system and making sure that the switched-off position is maintained when the guard system is open or unlocked
(locking function). The second safety function (interlocking function) is the safe interlocking of a guard system
which was locked only once. The locking of the guard system may only be switched off when there is no fault and a
valid signal to unlock is present.
When the guard system is closed and there is a valid two-channel control signal applied by the user or through the
controller, the locking bolt of the AZM400 can be driven out. As soon as the locking bolt have reached sufficient
depth in the locking hole the guard system is considered to be safely locked.
The AZM400 solenoid interlock is a bi-stable system, which means the interlock remains in the last position if power
is lost.
2The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level.
If multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be
added.
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2The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant
standards.
2.4 Technical Data
许可 - 标准
证书 TÜV
cULus
FCC
IC
ANATEL
总体数据
标准 EN ISO 13849-1
EN ISO 14119
EN IEC 60947-5-3
EN IEC 61508
通用信息 独立编码
编码等级，依据EN ISO 14119 高
作用原理 磁场
RFID
Frequency band RFID 125 kHz
Transmitter output RFID, maximum -6 dB/m
外壳材料 轻合金压铸
操动件关闭时的响应时间安全输出，最大值
100 ms
毛重 692 g
总体数据 - 产品特性
防护装置锁定监控 是
电子手动解锁 是
手动解锁 是
短路检测 是
短路识别 是
安全功能 是
整个系统检测，状态 是
诊断信号数量 2
安全触点数量 2
安全评估
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标准 EN ISO 13849-1
EN IEC 61508
安全评估 - 联锁
性能水平，最高 e
控制类别 4
PFH值 1.00 x 10⁻⁹ /h
PFD值 9.00 x 10⁻⁵
安全完整性等级 (SIL)，适用于以下应用 3
任务时间 20 年
安全评估 - 防护锁定
性能水平，最高 e
控制类别 4
PFH值 1.80 x 10⁻⁹ /h
PFD值 1.60 x 10⁻⁴
安全完整性等级 (SIL)，适用于以下应用 3
任务时间 20 年
机械参数
联锁原理 双稳定
机械寿命，最少 1,000,000 操作
注（机械寿命） 具有横向力的Ftransr= 100 N: 100.000 次操作
Allowed distance interlock to actuator, minimum 1 mm
Allowed distance interlock to actuator, maximum 7 mm
Angular misalignment between solenoid interlock and actuator,
maximum
2 °
设备间最小距离 30 mm
合型力，符合 EN ISO 14119 10,000 N
合型力，最大 13,000 N
螺栓回程侧向力，最大（靠着锁定的门） 300 N
注（螺栓回程侧向力） 不适用于紧急出口、鲍登电缆和手动释放
固定螺丝类型 2x M6
Note (Type of the fixing screws) Property class min. 10.9
螺钉紧固力矩 8 Nm
Note The maximum tightening torque of the cover screw (cover triangle) is
0.55 Nm.
Mechanical data - Connection technique
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终端连接器 2 connector M12, 8 and 5 pin., both A-coded
机械参数 - 尺寸
传感器长度 46.7 mm
传感器宽度 77.8 mm
传感器高度 156.7 mm
环境条件
防护等级 IP67
IP66
Ambient temperature -20 ... +55 °C
储存和运输温度，最小 -40 °C
储存和运输温度，最大 +85 °C
最大相对湿度 93 %
注（相对湿度） 无冷凝
不结冰
抗振性，依据EN 60068-2-6： 10 ... 150 Hz，振幅 0.35 mm
抗冲击 30 g / 11 ms
防护等级 III
允许安装海拔高度，最大值 2,000 m
Ambient conditions - Insulation values
额定绝缘电压 32 VDC
额定冲击耐受电压 0.8 kV
过电压级别 III
污染等级，依据VDE 0100 3
电气参数
Operating voltage 24 VDC -15 % / +10 %
Auxiliary power supply Uhe 24 VDC -15 % / +10 % (UPS / uninterruptable power supply)
No-load supply current I0, typical 100 mA
Operating current while bolt movement, peak 600 mA / 100 ms
Rated operating voltage 24 VDC
依据EN 60947-5-1额定短路电流 100 A
External wire and device fuse rating 2 A gG
准备就绪时间，最大 1,500 ms
转换频率，最大 0.3 Hz
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开/关循环（电机），最小 3
最小平均循环时间（连续运转） 20 s
Utilisation category DC-12 24 VDC / 0.05 A
电气参数 - 控制输入
指定，控制输入 E1 und E2 (p-schaltend), E3 (n-schaltend)
控制输入的开关阈值 −3 V … 5 V (Low)
15 V … 30 V (High)
分类 ZVEI CB24I，接收器 C0
分类 ZVEI CB24I，信号源 C1
C2
C3
Current consumption at 24V, minimum 5 mA
Current consumption at 24V, maximum 10 mA
允许的差异时间（输入），最大 10 s
Test pulse interval, maximum 40 ms
Test pulse duration, maximum 5 ms
Permissible residual drive current 1.5 mA
Electrical data - Safety digital outputs
指定，安全输出 Y1和Y2
版本 短路保护，P型
电压降 Ud，最大值 2 V
电流漏泄 0.5 mA
电压，应用类别 DC-12 24 VDC
电流，应用类别 DC-12 0.25 A
电压，应用类别 DC-13 24 VDC
电流，应用类别 DC-13 0.25 A
Test pulse interval, typical 1000 ms
Test pulse duration, maximum 0.5 ms
分类 ZVEI CB24I，信号源 C2
分类 ZVEI CB24I，接收器 C1
C2
电气参数 - 诊断输出
指定， 诊断输出 OUT1 / OUT2
版本 短路保护，P型
电压降 Ud，最大值 2 V
电压，应用类别 DC-12 24 VDC
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电流，应用类别 DC-12 0.05 A
电压，应用类别 DC-13 24 VDC
电流，应用类别 DC-13 0.05 A
注意 诊断输出不是安全相关输出！
状态显示
备注：（LED开关状态显示） 工作状态：LED绿色
错误 / 功能故障：LED红色
供电电压 UB：LED 绿色
引脚分配
连接 Connector 1
PIN 1 OUT2 诊断输出 2
PIN 2 E1 1
PIN 3 n.c.
PIN 4 Y1 安全输出 1
PIN 5 OUT1 诊断输出 1
PIN 6 E3 3
PIN 7 Y2 安全输出 2
PIN 8 E2 2
连接 Connector 2
PIN 1 A1 供电电压 UB
PIN 2 H2 GND
PIN 3 A2 GND
PIN 4 H1 辅助电压 Uhe
PIN 5 FE（功能接地连接）
UL notice
For use in NFPA 79 Applications only.
Use Limited Voltage/Current power supply only.
Adapters providing field wiring means are available from the manufacturer. Refer to manufacurers information.
This device shall be powered with the use of a Listed (CYJV) cable/connector assembly rated 24Vdc, 0.6A minimum.
FCC/IC - Note
This device complies with Part 15 of the FCC Rules and contains licence-exempt transmitter/receivers that are
compliant with ISED (Innovation, Science and Economic Development) Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference signals, and
(2) This device must be able to tolerate interference signals. These also include interference signals that could
cause the device to function improperly.
This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100 mm.
Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's authority to
operate the equipment.
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The licence-free transmitter/receiver contained in this device satisfies the requirements of the "Radio Standards
Specification" of the Innovation, Science and Economic Development Canada (ISED) authority that apply to licence-free
radio equipment. Operation is permissible under the following two conditions:
(1) The device must not create disturbances.
(2) The device must tolerate received radio frequency interference, even if this could impair its functionality.
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 mm.
In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the
user's authorisation to use the device may become ineffective.

20941-22-14519
Este equipamento nao tem direito àprotecao contra interferência
prejudicial e nao pode causar interferencia em sistemas devidamente
autorizados.
Para maiores informacores consultar: www.gov.br/anatel
3 Mounting
3.1 General mounting instructions
2Please observe the remarks of the standards EN ISO 12100, EN ISO 14119 and EN ISO 14120.
Any position is possible.
2The accumulation of fine-grained dirt in the bolt area must be avoided.
In such a case it is therefore not advised to have vertical mounting, where the bolt goes upwards from below.
For the correct fixing of the solenoid interlock, the device is provided with two mounting holes for M6-screws.
2The M6 screws should have at least the strength class 10.9. The tightening torque of the M6 screws is 8 Nm.
2The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures
(tamperproof screws, gluing, drilling of the screw heads).
2Use in temperatures below freezing is permitted only with dry cold. The customer must take this into account when assembling
the safety switch.
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Actuating directions and switch distances
The AZM400 can be operated within the following tolerance limits:
X axis ± 4 mm
Y axis ± 4 mm
Z axis Distance between actuator and solenoid interlock 1…7 mm with max.
angle offset of 2°
FThe actuating curves show the typical detection range of the actuator depending on the actuating direction.

2The approach direction must only be from the X and Y directions.
2The maximum distance of 7 mm between the actuator and the solenoid interlock must be maintained so that the stipulated
holding force and the safe clamping function is achieved according to SIL 3. The construction of the guard door is to be
designed so that it is not possible to move the guard system with the actuator on the Z axis so far that the distance
between the interlock and the actuator is greater than 7 mm.
2The safety equipment must be designed so that there is no crushing hazard due to the movement of the bolt.
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Mounting of the actuators
Refer to the mounting instructions manual for the corresponding actuator.
To avoid any interference inherent to this kind of system and any reduction of the switching distances, please
observe the following guidelines:
Metal parts and magnetic fields in the area of the solenoid interlock and the actuator can influence the
switch distance or lead to malfunctions
Keep away from metal chips
Minimum distance between two solenoid interlocks
as well as other systems with same frequency (125 kHz): 30 mm
 
3.2 Manual release
For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. Turning the triangle of
the manual release using the triangular key to the q position releases the solenoid interlock. The normal locking
function is only restored after the manual release has been returned to its original position p.
Triangular key TK-M5 (101100887) available as accessory.
2Structurally, after turning back the mechanical release a mechanical release that is still active can be indicated by the
LEDs (all three LEDs flash). These will be reset after the control inputs are driven again.
2Do not turn the manual release beyond the end stop.
After successful commissioning the attached cover is to be screwed onto the manual release and then secured with the
appropriate seal. The maximum tightening torque of the cover screw is 0.55 Nm.
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Locked position Unlocked position
 
3.3 Electrical manual release - E (for -ST2)
The electrical manual release can be achieved with an additional auxiliary power supply. The auxiliary power supply
unit H1 is for this purpose.
The AZM400 should only be supplied with the auxiliary power supply, this is so the locking bolt can be released
independently of the control inputs.
Then no other actions are required, the safety and diagnostic units remain off.
System condition (only valid during the initialising phase):
Main supply Auxiliary supply System condition
0 V 0 V Locking bolt remains in position (safety
outputs switched off)
24 V 0 V dependent on the control inputs
0 V 24 V Locking bolt is retracted automatically
(unlock)
24 V 24 V Locking bolt remains in position (fault)
2The wiring and actuation of the electrical manual release is to undergo a technical safety validation. The signal from the
auxiliary power supply via UPS is then processed differently and internally so that short-circuits can be detected.
3.4 Emergency exit -T
Emergency exit for use within the hazardous area.
To activate the emergency exit, turn the red lever in the direction of the arrow to the end stop. The bolt moves due
to spring force to the unlocked position so that the guard system can be opened in this position and the safety
outputs switch off. In the unlocked position, the guard system is secured against unintentional locking.
2Do not turn beyond the end stop.
Locked position Unlocked position
 
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2To ensure correct operation of emergency exit -T the safety door/guard must not be in a mechanically tensioned state.
3.5 Assembly with mounting set
When using 40 mm aluminium profile, the optimum mounting set MS-AZM400 can be used. This consists of two mounting
plates including four bolt and four nuts.
3.6 Dimensions
All measurements in mm.
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AZM400Z-ST AZM400Z-ST2
AZM400 with emergency exit
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AZM400Z-ST..-T AZM400Z-ST2..-T
 


Key
A1 Manual release with cover
A2 Emergency Exit
B Locking bolt (extended)
C1 Connector plug M12, 8-pole
C2 Connector plug M12, 5-pole
D RFID Sensor
3.7 Actuator and accessories
Actuator AZM400-B1 (not included in delivery)
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Mounting plate, part of the mounting set MS-AZM400
(available as accessory)
Lockout tag SZ400
(available as accessory)
For detailed information and assembly instructions, see operating instructions SZ400
Bowden cable release ACC-AZM400-BOW-.M-.M
(available as accessory)
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Observe the additional notes in the operating instructions of the Bowden cable release.
4 Electrical connection
4.1 General information for electrical connection
2The electrical connection may only be carried out by authorised personnel in a de-energised condition.
The voltage inputs A1 (and H1 with the AZM400Z-ST2..), and the control inputs E1, E2 and E3 must have a permanent
protection against over-voltage. The use of PELV Supply units according to EN 60204-1 is recommended,
The safety outputs can be integrated into the safety circuit of the control system.
The required electrical cable fuse protection must be integrated in the installation.
4.2 Control options in the normal operating mode
Due to the control inputs E1, E2 and E3 for controlling the guard locking function it is possible to use different
control options to be able to drive the AZM400 with a different safety controller. The function of the control inputs
is the same for both ST and ST2 versions. Setting the operational control inputs according to the following table
causes the interlock to unlock.
Input condition Version P/P Version P/N
 E1 E2 E3 E1 = E2 E3
Lock open open GND open open
Unlock 24 V 24 V GND 24 V GND
Use of safety outputs of the type P/P:
safety controller
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Use of safety controls of the type P/N:
safety controller 
2The outputs used for the control must correspond to the Performance Level (PL) of the guard system. To achieve the PL e the
control must have tested outputs as these are not tested by the AZM400.
2Independent of the version used, the notes in the Operating Instructions of the used controller should be observed.
These could include:
- Shielded installed cable
- Minimum interval every 24 hours
- etc.
Block drive
If the locking bolt does not reach the "locked" condition with the first attempt, the AZM400 makes an autonomous
attempt. If the second attempt also fails, the AZM400 signals a fault (comp. table 2).
After a malfunction, condition of the control inputs has to be changed to allow the locking bolt to be driven out
again.
When the guard system closes slowly, a block drive can occur if the actuator that is opening is not in front of the
bolt being driven out (see Chapter "Operating equipment and distances").
Unlocking after Power On
If after switching on, the AZM400 is already in the locked position, the device must first be unlocked and then
locked again. This is to verify the causality of the drive signals and to check the sufficient depth of the locking
bolt. The yellow LED flashes after power-on in the locked position.
4.3 Requirements for the connected safety-monitoring module
Dual-channel safety input, suitable for 2 p-type semi-conductor outputs (OSSD)
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The solenoid interlock cyclically switch off the safety output to test them. The safety-monitoring module therefore
does not need to be equipped with a cross-wire short detection. The test impulse time of ≤ 0.4 ms must be tolerated
by the evaluation. The test impulse, the switch-off time of the solenoid interlock can be extended depending on the
cable length and the capacity of the cable used.
FSafety controller configuration
If the solenoid interlock is connected to electronic safety-monitoring modules, we recommend that you set a discrepancy time
of 100 ms. The safety inputs of the safety-monitoring module must be able to blank a test impulse of < 1 ms.
FInformation for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the
online catalogue on the Internet: products.schmersal.com.
If the safety component is wired to relays or to non-safety relevant control components, a new risk analysis must be
carried out.
4.4 Wiring configuration and connector accessories
Pin assignment of the version AZM400Z-ST-…
Function safety
switchgear
 Pin configuration of the
connector M12. 8-pole
Colour codes of the
Schmersal connector plugs
to DIN 47100
Possible colour code of
other commercially
available connector plugs
according to EN 60947-5-2
 
A1 UB1 WH BN
E1 Control input 1 2 BN WH
A2 GND 3 GN BU
Y1 Safety output 1 4 YE BK
OUT Diagnostic output 5 GY GY
E3 Control input 3 6 PK PK
Y2 Safety output 2 7 BU VT
E2 Control input 2 8 RD OR
Pin assignment of the version AZM400Z-ST2-…
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