schmersal AZM201Z-I2-SK-T-1P2PW-DU Service manual

INSTRUCTIONS FOR OPERATION AND ASSEMBLY
Solenoid interlock AZM201Z-I2-SK-T-1P2PW-DU
Table of Contents
1 About this document
1.1 Function
1.2 Target group of the operating instructions: authorised qualified personnel
1.3 Explanation of the symbols used
1.4 Appropriate use
1.5 General safety instructions
2 Product description
2.1 Ordering code
2.2 Special versions
2.3 Purpose
2.4 Warning about misuse
2.5 Exclusion of liability
2.6 Technical Data
3 Mounting
3.1 General mounting instructions
3.2 Dimensions
4 Electrical connection
4.1 General information for electrical connection
4.2 Serial diagnostic -SD
4.3 Wiring examples for series-wiring
4.4 Wiring configuration and connector accessories
5 Anlernen der Betätiger / Betätigererkennung
6 Active principle and diagnostic functions
6.1 Magnet control
6.2 Mode of operation of the safety outputs
6.3 Diagnostic-LEDs
6.4 Solenoid interlock with conventional diagnostic output
6.5 Solenoid interlock with serial diagnostic function SD
7 Set-up and maintenance
8 Disassembly and disposal
8.1 Disassembly
8.2 Disposal
1 About this document
1.1 Function
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This document provides all the information you need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions enclosed with the device must always be kept
in a legible condition and accessible.
1.2 Target group of the operating instructions: authorised qualified
personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel,
authorised by the plant operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable
legislations regarding occupational safety and accident prevention prior to installation and putting the component into
operation.
The machine builder must carefully select the harmonised standards to be complied with as well as other technical
specifications for the selection, mounting and integration of the components.
The information contained in this operating instructions manual is provided without liability and is subject to technical
modifications.
1.3 Explanation of the symbols used
FInformation, hint, note: This symbol is used for identifying useful additional information.
2
Caution:Failure to comply with this warning notice could lead to failures or malfunctions.
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to execute safety-related functions as part of an
entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct
functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications
authorised by the manufacturer. Detailed information regarding the range of applications can be found in the chapter
"Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation
standards as well as all prevailing safety regulations and accident prevention rules.
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FFurther technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:
products.schmersal.com.
2 Product description
2.1 Ordering code
Product type description:
AZM201(1)-(2)-(3)-T-(4)-(5)
(1)
ZSolenoid interlock monitored
BActuator monitored
(2)
without Standard coding
I1 Individual coding
I2 Individual coding, re-teaching enabled
(3)
SK Screw terminals
CC Cage clamps
ST2 Connector plug M12, 8-pole
(4)
1P2PW 1 diagnostic output, p-type and >2 safety outputs, p-type >
(combined diagnostic signal: guard system closed and interlock
locked)
SD2P serial diagnostic output and 2 p-type safety outputs
(5)
without Power to unlock
APower to lock
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Betätiger geeignet für
AZ/AZM201-B1-... verschiebbare Schutzeinrichtungen
AZ/AZM201-B30-... drehbare Schutzeinrichtungen
AZ/AZM201-B40-... Anschlagtüren mit überlappender Falz
2.2 Special versions
For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that
they correspond to the standard version.
2.3 Purpose
The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring
the position and locking of movable safety guards.
FThe safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding
are classified as highly coded.
The different variants can be used as safety switch with interlocking function either as solenoid interlock.
2If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used,
marked with the > symbol in the ordering code.
The actuator monitoring variant (B) is a safety switch with an interlock function for process protection.
The safety function consists of safely switching off the safety outputs when the safety guard is unlocked or opened and
maintaining the safe switched off condition of the safety outputs for as long as the safety guard is open.
2Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk, since
the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch.
Series-wiring
Series-wiring can be set up. In the case of a series connection, the risk time remains unchanged and the reaction time
increases by the sum of the reaction time of the inputs per additional unit specified in the technical data. The quantity
of devices is only limited by the cable drops and the external cable fuse protection, according to the technical data. Up
to 31 device variants with serial diagnostics can be wired in series.
2The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. If
multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be added.
2The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant
standards.
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2.4 Warning about misuse
2In case of improper use or manipulation of the safety switchgear, personal hazards or damages to machinery or plant
components cannot be excluded. There are no residual risks, provided that the safety instructions as well as the instructions
regarding mounting, commissioning, operation and maintenance are observed.
2.5 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with
the operating instructions manual. The manufacturer shall accept no liability for damages resulting from the use of
unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device
are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work,
arbitrary repairs, conversions and/or modifications to the device.
2.6 Technical Data
Approvals - Standards
Certificates TÜV
cULus
FCC
IC
General data
Standards EN ISO 13849-1
EN ISO 14119
EN IEC 60947-5-3
EN IEC 61508
Coding Individual coding, multiple teaching
Coding level according to EN ISO 14119 High
Working principle RFID
Frequency band RFID 125 kHz
Transmitter output RFID, maximum -6 dB/m
Enclosure material Glass-fibre, reinforced thermoplastic
Gross weight 586 g
Duration of risk, maximum 200 ms
Reaction time, switching off safety outputs via actuator, maximum 100 ms
Reaction time, switching off safety outputs via safety inputs,
maximum
1.5 ms
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General data - Features
Power to unlock Yes
Solenoid interlock monitored Yes
Manual release Yes
Short circuit detection Yes
Cross-circuit detection Yes
Series-wiring Yes
Safety functions Yes
Integral system diagnostics, status Yes
Number of safety contacts 2
Safety classification
Standards EN ISO 13849-1
EN IEC 61508
Safety classification - Interlocking function
Performance Level, up to e
Category 4
PFH value 1.90 x 10⁻⁹ /h
PFD value 1.60 x 10⁻⁴
Safety Integrity Level (SIL), suitable for applications in 3
Mission time 20 Year(s)
Safety classification - Guard locking function
Performance Level, up to d
Category 2
PFH value 1.00 x 10⁻⁸ /h
PFD value 8.90 x 10⁻⁴
Safety Integrity Level (SIL), suitable for applications in 2
Mission time 20 Year(s)
Mechanical data
Mechanical life, minimum 1,000,000 Operations
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Holding force FZh in accordance with EN ISO 14119 2,000 N
Note (clamping force FZh) 1,000 N when used with the AZ/AZM201-B30 actuator, for indoor use.
Holding force Fmax, maximum 2,600 N
Note (clamping force Fmax) 1,300 N when used with the AZ/AZM201-B30 actuator, for indoor use.
Latching force 30 N
Actuating speed, maximum 0.2 m/s
Type of the fixing screws 2x M6
Tightening torque of the fixing screws, maximum 8 Nm
Tightening torque of the fastening screws for the housing cover,
minimum
0.7 Nm
Tightening torque of the fastening screws for the housing cover,
maximum
1 Nm
Note Torx T10
Mechanical data - Connection technique
Termination Screw terminals
Length of sensor chain, maximum 200 m
Note (length of the sensor chain) Cable length and cross-section change the voltage drop dependiing
on the output current
Note (series-wiring) Unlimited number of devices, oberserve external line fusing, max. 31
devices in case of serial diagnostic SD
Cable entry 1x M20
Cable section, minimum 0.25 mm²
Cable section, maximum 1.5 mm²
Note (Cable section) All indications including the conductor ferrules.
Wire cross-section, minimum 23 AWG
Wire cross-section, maximum 15 AWG
Wire cross-section 23 ... 15 AWG
Allowed type of cable solid single-wire
solid multi-wire
flexible
Mechanical data - Dimensions
Length of sensor 50 mm
Width of sensor 40 mm
Height of sensor 220 mm
Ambient conditions
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Degree of protection IP67
IP66
Ambient temperature -25 ... +60 °C
Storage and transport temperature, minimum -25 °C
Storage and transport temperature, maximum +85 °C
Relative humidity, maximum 93 %
Note (Relative humidity) non-condensing
non-icing
Resistance to vibrations 10 … 150 Hz, amplitude 0.35 mm
Restistance to shock 30 g / 11 ms
Protection class III
Permissible installation altitude above sea level, maximum 2,000 m
Ambient conditions - Insulation values
Rated insulation voltage Ui32 VDC
Rated impulse withstand voltage Uimp 0.8 kV
Overvoltage category III
Degree of pollution 3
Electrical data
Operating voltage 24 VDC -15 % / +10 % (stabilised PELV power supply)
No-load supply current I0, maximum 50 mA
Current consumption with magnet ON, average 200 mA
Current consumption with magnet ON, peak 700 mA / 100 ms
Rated operating voltage 24 VDC
Operating current 1,200 mA
Required rated short-circuit current 100 A
External wire and device fuse rating 4 A gG
Time to readiness, maximum 4,000 ms
Switching frequency, maximum 1 Hz
Electrical data - Magnet control
Designation, Magnet control IN
Switching thresholds -3 V … 5 V (Low)
15 V … 30 V (High)
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Current consumption at 24 V 10 mA
Magnet switch-on time 100 %
Test pulse duration, maximum 5 ms
Test pulse interval, minimum 40 ms
Classification ZVEI CB24I, Sink C0
Classification ZVEI CB24I, Source C1
C2
C3
Electrical data - Safety digital inputs
Designation, Safety inputs X1 and X2
Switching thresholds −3 V … 5 V (Low)
15 V … 30 V (High)
Current consumption at 24 V 5 mA
Test pulse duration, maximum 1 ms
Test pulse interval, minimum 100 ms
Classification ZVEI CB24I, Sink C1
Classification ZVEI CB24I, Source C1
C2
C3
Electrical data - Safety digital outputs
Designation, Safety outputs Y1 and Y2
Rated operating current (safety outputs) 250 mA
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 2 V
Current at Voltage drop Ud2 A
Leakage current Ir, maximum 0.5 mA
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0.25 A
Test pulse interval, typical 1000 ms
Test pulse duration, maximum 0.5 ms
Classification ZVEI CB24I, Source C2
Classification ZVEI CB24I, Sink C1
C2
Electrical data - Diagnostic outputs
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Designation, Diagnostic outputs OUT
Operating current 50 mA
Design of control elements short-circuit proof, p-type
Voltage drop Ud, maximum 4 V
Voltage, Utilisation category DC-13 24 VDC
Current, Utilisation category DC-13 0.05 A
Status indication
Note (LED switching conditions display) Operating condition: LED green
Error / functional defect: LED red
Supply voltage UB: LED green
Note about the safety classification
2Die Sicherheitsbetrachtung der Zuhaltefunktion ist nur für Standardgeräte mit überwachter Zuhaltefunktion AZM201Z-...-
1P2PW-... gültig (vgl. Typenschlüssel). Eine Sicherheitsbetrachtung der Zuhaltefunktion für Geräte mit serieller Diagnose
„SD2P" ist aufgrund des nicht-sicheren Sperr-/Entsperrsignals durch das SD-Gateway nicht zulässig.
2If for a certain application the power to unlock version of a solenoid interlock cannot be used, for this exception an interlock
with power to lock can be used if additional safety measure need to be realised that have an equivalent safety level.
2The safety analysis of the guard locking function refers to the component solenoid interlock AZM as part of the complete
system.
On the customer side further measures such as safe actuation and safe cable installation to prevent faults are to be
implemented.
In the event of a fault resulting in the unlocking of the guard locking, this is detected by the solenoid interlock and the safety
gates Y1/Y2 switch off. When such a fault occurs the protection equipment may open immediately, just once, before the safe
condition of the machine is reached. The system reaction of category 2 allows that a fault can occur between tests causing the
loss of the safety function which is detected by the test.
2The actuation of the interlock must be compared externally with the OSSD release. If a shut-down now occurs due to an
unintentional unlocking this is detected by an external diagnostic.
UL notice
Use isolated power supply only. For use in NFPA 79 Applications only. Adapters providing field wiring means are
available from the manufacturer. Refer to manufacturers information.
FCC/IC - Note
This device complies with Part 15 of the FCC Rules and contains licence-exempt transmitter/receivers that are
compliant with ISED (Innovation, Science and Economic Development) Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference signals, and
(2) This device must be able to tolerate interference signals. These also include interference signals that could cause
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