schmersal AZ 415 Series User manual

EN Operating instructions. . . . . . . . . . . . .pages 1 to 4
Original
1
AZ 415-../..
Operating instructions
Safety switch
EN
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. the operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with
the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.6 Warning about misuse
In case of improper use or manipulation of the safety
switchgear, personal hazards or damages to machinery
or plant components cannot be excluded. The relevant
requirements of the standard ISO 14119 must be observed.
Content
x.000 / 11.2017 / v.A. - 101154121-EN / I / 2017-11-08 / AE-Nr. 8356
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................1
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Purpose ..............................................2
2.4 Technical data .........................................2
2.5 Safety classication .....................................2
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................3
3.3 Adjustment............................................3
4 Rear side Electrical connection
4.1 General information for electrical connection..................3
4.2 Contact variants........................................3
5 Set-up and maintenance
5.1 Functional testing.......................................3
5.2 Maintenance ..........................................3
6 Disassembly and disposal
6.1 Disassembly...........................................3
6.2 Disposal ..............................................3
7 EU Declaration of conformity

2
Operating instructions
Safety switch AZ 415-../..
EN
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
AZ 415-
➀
ZPK-
➁
No. Option Description
➀
S1 S2
02/11 2 NC 1 NO / 1 NC
02/02 2 NC 2 NC
02/20 2 NC 2 NO
11/11 1 NO / 1 NC 1 NO / 1 NC
➁
1637 Gold-plated contacts
Only if the information described in this operating instructions
manual are realised correctly, the safety function and
therefore the compliance with the Machinery Directive is
maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
Safety switches with separate actuators are suitable for movable safety
guards, which need to be closed to ensure the necessary operational
security. The safety switches are used for applications, in which the
hazardous situation is terminated without delay when the safety guard
is opened. When the safety guard is opened, the NC contacts are
positively opened and the NO contacts are closed.
Operating principle
By closing the safety guard, switch insert S1 is released and switch insert
S2 actuated (differentiated operating principle). When the actuator is fully
inserted, the safety guard is not subject to any ejection force.
The safety switchgears are classified according to
ISO 14119 as type 2 interlocking devices.
The user must evaluate and design the safety chain in
accordance with the relevant standards and on the required
safety level.
The entire concept of the control system, in which the safety
component is integrated, must be validated to the relevant
standards.
2.4 Technical data
Standards: IEC 60947-5-1, BG-GS-ET-15
Enclosure: light-alloy diecast, paint finish
Actuator: zinc-plated metal / aluminium
Coding level according to ISO 14119: low
Protection class: IP67 to IEC 60529
Contact material: Silver
Contact types: Change-over contact with double break, type Zb
or 2 NC contacts, with galvanically
separated contact bridges
Switching system: A IEC 60947-5-1; slow action,
NC contact with positive break
Connection: screw terminals
Cable section: 0.75 … 1.5 mm²
(incl. conductor ferrules)
Cable entry: 2 × M20 x 1.5
Rated impulse withstand voltage Uimp:4 kV
Rated insulation voltage Ui:250 V
Thermal test current Ithe:6 A
Utilisation category: AC-15 / DC-13
Rated operating current/voltage Ie/Ue:4 A / 230 VAC
4 A / 24 VDC
Max. fuse rating: 6 A gG D-fuse
Required short-circuit current: 1000 A
Positive break travel: 3.8 mm
Positive break force: min. 31 N
Ambient temperature: −25 °C … +70 °C
Mechanical life: > 1 million operations
Latching force: 80 … 400 N (adjustable)
Actuating speed: max. 0.2 m/s
Max. switching frequency: 2000/h
2.5 Safety classification
Standards: ISO 13849-1
Envisaged structure:
- Basically: applicable up to Cat. 1 / PL c
- With 2-channel usage and
fault exclusion mechanism*: applicable up to Cat. 3 / PL d
with suitable logic unit
B10d NC contact: 2,000,000
B10d NO contact at 10% ohmic contact load: 1,000,000
Service life: 20 years
* If a fault exclusion to the 1-channel mechanics is authorised.
MT
TF
Bdxx
hs/h3600
D
10Dopop
op
n
0,1 x nop tcycle
(Determined values can vary depending on the application-specific
parameters hop, dop and tcycle as well as the load.)
If multiple safety components are wired in series, the Performance
Level to ISO 13849-1 will be reduced due to the restricted error
detection under certain circumstances.

3
AZ 415-../..
Operating instructions
Safety switch
EN
3. Mounting
3.1 General mounting instructions
The mounting holes are accessible after removal of the cover.
The enclosure must not be used as an end stop. Any mounting position.
The mounting position however must be chosen so that the ingress of
dirt and soiling in the used opening is avoided.
Mounting of the actuators: See mounting instructions actuators.
Please observe the remarks of the standards ISO 12100,
EN 953 and ISO 14119.
The safety component and the actuator must be
permanently fitted to the safety guards and protected
against displacement by suitable measures (tamperproof
screws, gluing, drilling, pinning).
3.2 Dimensions
All measurements in mm.
28
¤ 6,5
7,8
822,3 20
M20x1,5
8,8
A
88
84,6
46,5
103,6
26,8
29,5
¤ 11
Key
A Setting screw ball latch: 80-400 N
3.3 Adjustment
In the unlocked condition, the safety guard is kept in a closed condition
by the adjustable ball latch. By rotating a hexagonal key wrench
clockwise, the desired holding force can be increased; if the hexagonal
key wrench is rotated counterclockwise, the holding force is decreased.
The holding force must always be set as low as possible.
4. Rear side Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
The contact labelling can be found in the wiring compartment of the
switch. For the cable entry, suitable cable glands with an appropriate
degree of protection must be used. Non-used input openings must be
sealed by means of threaded plugs. After wiring, dust and soiling must
be removed from the wiring compartment.
The conductors of the connecting cables must not obstruct the
movement of the switching lever.
Maximum tightening torque for the screws:
Cover 0.6 + 0.1 Nm; bottom cover 0.7 + 0.1 Nm
4.2 Contact variants
Contacts are shown with safety guard closed.
AZ 415-11/11ZPK-M20 AZ 415-02/11ZPK-M20
S1 1 NO / 1 NC
S2 1 NO / 1 NC
S1 2 NC
S2 1 NO / 1 NC
21
13
21
13
22
14
22
14
S2
S1
21
13
11
21
22
14
12
22
S2
S1
AZ 415-02/20ZPK-M20 AZ 415-02/02ZPK-M20
S1 2 NC
S2 2 NO
S1 2 NC
S2 2 NC
13
23
11
21
14
24
12
22
S2
S1
11
21
11
21
12
22
12
22
S2
S1
Key
A Positive break
P Actuated
Q not actuated
5. Set-up and maintenance
5.1 Functional testing
The safety function of the safety components must be tested.
The following conditions must be previously checked and met:
1. Fitting of the safety switch and the actuator.
2. Check the integrity of the cable entry and connections.
3. Check the switch enclosure for damage.
5.2 Maintenance
A regular visual inspection and functional test, including the following
steps, is recommended:
1. Check for correct installation of the actuator and the safety switch.
2. Remove particles of dust and soiling.
3. Check cable entry and connections.
Adequate measures must be taken to ensure protection
against tampering either to prevent tampering of the safety
guard, for instance by means of replacement actuators.
Damaged or defective components must be replaced.
6. Disassembly and disposal
6.1 Disassembly
The safety switchgear must be disassembled in a de-energised
condition only.
6.2 Disposal
The safety switchgear must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.

4EN
AZ415-E-EN
Operating instructions
Safety switch AZ 415-../..
7. EU Declaration of conformity
Place and date of issue: Wuppertal, November 6, 2017
Authorised signature
Philip Schmersal
Managing Director
EU Declaration of conformity
Original K.A. Schmersal GmbH & Co. KG
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Name of the component: AZ 415
Type: See ordering code
Description of the component: Positive break position switch with separate actuator for safety
functions
Relevant Directives: Machinery Directive
RoHS-Directive
2006/42/EC
2011/65/EU
Applied standards: DIN EN 60947-5-1:2010,
DIN EN ISO 14119:2014
Person authorised for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: [email protected]
Internet: http://www.schmersal.com