Schrack Technik EMCIONH1C User manual

Operating Manual
Charging Station for Charging Battery Electric Vehicles (BEV)
i-CHARGE CION
Operating Manual V2.2 (Translation from the German Original)

© Schrack Technik GmbH
2023 All rights reserved.
We have verified that the content of this documentation matches the hardware and software described therein.
Nevertheless, deviations, remaining errors and omissions cannot be ruled out. Therefore, we expressly do not accept any liability for
damage that may result therefrom.
However, the information in this publication is checked regularly and necessary corrections will be included in subsequent versions.
We are grateful for any suggested improvements submitted.
Technical information subject to change.

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Contents
1 Introduction..................................................................................................................................... 8
1.1 Preamble ................................................................................................................................. 8
1.2 Manufacturer contact details.................................................................................................. 8
1.3 Markings.................................................................................................................................. 9
1.4 Technical data........................................................................................................................ 10
1.4.1 General .......................................................................................................................... 10
1.4.2 Home ............................................................................................................................. 11
1.4.3 Semipublic ..................................................................................................................... 11
1.4.4 Pro Online & Ethernet ................................................................................................... 11
1.4.5 RFID reader.................................................................................................................... 12
1.5 Warranty and liability............................................................................................................ 12
1.6 Content and scope of this documentation............................................................................ 13
1.7 Validity................................................................................................................................... 13
1.8 Recommendation.................................................................................................................. 13
2 Limits of use................................................................................................................................... 14
2.1 Intended use.......................................................................................................................... 14
2.2 Reasonably foreseeable misuse ............................................................................................ 14
2.3 Operating conditions............................................................................................................. 15
2.4 Target group and prior knowledge........................................................................................ 15
2.5 Principle................................................................................................................................. 16
3 Safety............................................................................................................................................. 17
3.1 Classification of document conventions ............................................................................... 17
3.1.1 Warnings and safety instructions.................................................................................. 17
3.1.2 Instructions.................................................................................................................... 18
3.1.3 Information.................................................................................................................... 18
3.2 Signal words and safety instructions used ............................................................................ 18
3.3 Warning, mandatory and prohibitory signs used.................................................................. 19
3.3.1 Warning signs ................................................................................................................ 19
3.3.2 Mandatory signs............................................................................................................ 19
3.3.3 Prohibitory signs............................................................................................................ 19
3.4 General safety instructions ................................................................................................... 20
3.5 General regulations............................................................................................................... 20
3.6 Warning, mandatory and prohibitory signs on the product ................................................. 22
3.7 Safety elements & temperature monitoring......................................................................... 22
4 Installation/ initial operation......................................................................................................... 23

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4.1 Transportation....................................................................................................................... 23
4.2 Installation conditions........................................................................................................... 23
4.3 Storage .................................................................................................................................. 23
4.4 Installation site...................................................................................................................... 23
4.5 Mounting............................................................................................................................... 24
4.5.1 Scope of delivery ........................................................................................................... 25
4.5.2 Wall mounting and electrical connection ..................................................................... 26
4.5.3 Installation on mounting pole ....................................................................................... 39
4.6 Installation regulations.......................................................................................................... 40
4.7 Initial operation..................................................................................................................... 41
4.8 Operator handover................................................................................................................ 41
5 Operation ...................................................................................................................................... 42
5.1 Operating elements............................................................................................................... 42
5.1.1 Charging socket ............................................................................................................. 43
5.1.2 Charging cable ............................................................................................................... 44
5.2 Display elements –LED status display................................................................................... 45
5.2.1 CION Home (EMCIONHxxx) ........................................................................................... 45
5.2.2 CION Semipublic (EMCIONSxxx).................................................................................... 48
5.2.3 CION Pro (EMCIONP2xx)................................................................................................ 54
6 Configuration................................................................................................................................. 55
6.1 Configuration of charge controller for Home and Semipublic models ................................. 55
6.1.1 12 V DC actuator (external activation).......................................................................... 56
6.1.2 Integration of photovoltaic & smart home systems ..................................................... 57
6.2 Configuration of charge controller for CION Pro models...................................................... 62
6.2.1 Configuration Manual.................................................................................................... 62
6.2.2 Load management......................................................................................................... 62
7 Maintenance.................................................................................................................................. 64
7.1 Inspection.............................................................................................................................. 64
7.2 Cleaning................................................................................................................................. 65
7.3 Servicing ................................................................................................................................ 65
7.4 Spare and wear parts ............................................................................................................ 66
7.5 Repair .................................................................................................................................... 66
7.6 Periodic inspection................................................................................................................ 67
7.7 Shutdown .............................................................................................................................. 67
7.8 Dismantling............................................................................................................................ 67
7.9 Disposal ................................................................................................................................. 68

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8 Maximum back-up fuse................................................................................................................. 69
9 Appendix........................................................................................................................................ 71
9.1 Dimensions - drill template ................................................................................................... 71
9.2 Spare and wear parts ............................................................................................................ 72
9.3 Unit table............................................................................................................................... 72
9.4 Packaging icons...................................................................................................................... 73
9.5 Notes ..................................................................................................................................... 74
Table of Figures
Figure 1 CE mark symbol ......................................................................................................................... 9
Figure 2 Positioning the drill template on the wall ............................................................................... 26
Figure 3 Drilling the holes in the wall .................................................................................................... 27
Figure 4 Inserting the wall plugs ........................................................................................................... 28
Figure 5 Opening the cover ................................................................................................................... 29
Figure 6 Removing the connection cable............................................................................................... 30
Figure 7 and 8 Drilling the cable inlets from the rear I and from below II............................................. 31
Figure 9 and 10 Inserting the feed cable from the rear I and from below II ......................................... 32
Figure 11 Mounting the wall box on the wall........................................................................................ 33
Figure 12 Connecting the feed to the terminal block - 3-phase connection.......................................... 34
Figure 13 Connecting the feed to the terminal block - 1-phase connection.......................................... 35
Figure 14 Checking the correct feed line position - correct ................................................................... 36
Figure 15 Checking the correct feed line position - incorrect ................................................................ 36
Figure 16 Checking the cable attachment............................................................................................. 37
Figure 17 Connecting the connection cable (RFID reader, LED board).................................................. 38
Figure 18 Mounting the cover ............................................................................................................... 39
Figure 19 Charging socket ..................................................................................................................... 43
Figure 20 Charging cable....................................................................................................................... 44
Figure 21 Home - Stand-by operation ................................................................................................... 45
Figure 22 Home - Connecting the BEV................................................................................................... 46
Figure 23 Home - Charging complete.................................................................................................... 46
Figure 24 Home - Charging error........................................................................................................... 47
Figure 25 Home - Charging paused ....................................................................................................... 47
Figure 26 Semipublic - Ready................................................................................................................. 48
Figure 27 Semipublic - Authentication .................................................................................................. 49
Figure 28 Semipublic - Charging in progress ......................................................................................... 50
Figure 29 Semipublic - Charging complete/paused............................................................................... 50
Figure 30 Semipublic - Teaching a charge card..................................................................................... 51
Figure 31 Semipublic - Teaching a charge card completed................................................................... 52
Figure 32 Semipublic - Error message ................................................................................................... 53
Figure 33 Pro status LEDs ...................................................................................................................... 54
Figure 34 DIP switch charge controller Home & Semipublic ................................................................. 55
Figure 35 Charge controller schematic 0-10 V interface....................................................................... 57
Figure 36 Charge controller schematic Modbus RTU ............................................................................ 59
Figure 37 CION Pro wiring schematic .................................................................................................... 63
Figure 38 Back-up fuse schematic RCCB + MCB .................................................................................... 70

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Figure 39 Back-up fuse schematic RCBO ............................................................................................... 70
Figure 40 Drill template......................................................................................................................... 71
Table of Tables
Table 1 Contact details............................................................................................................................ 8
Table 2 Markings..................................................................................................................................... 9
Table 3 Technical data - CION general .................................................................................................. 10
Table 4 Technical data - CION Home..................................................................................................... 11
Table 5 Technical data - CION Semipublic............................................................................................. 11
Table 6 Technical data - CION Pro Online & Ethernet ........................................................................... 11
Table 7 Technical data - RFID reader..................................................................................................... 12
Table 8 Operating conditions ................................................................................................................ 15
Table 9 Warning signs ........................................................................................................................... 19
Table 10 Mandatory signs..................................................................................................................... 19
Table 11 Prohibitory signs ..................................................................................................................... 19
Table 12 Pictograms on the product ..................................................................................................... 22
Table 13 Pro status LEDs explanation ................................................................................................... 54
Table 14 DIP switch settings charge controller Home & Semipublic..................................................... 55
Table 15 Modbus RTU register charge controller Home & Semipublic ................................................. 60
Table 16 Spare and wear parts.............................................................................................................. 72
Table 17 Unit table ................................................................................................................................ 72
Table 18 Packaging icons ...................................................................................................................... 73

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Versions
Version
Date
Description
1.0
23/04/2020
Operating Manual CION V1.0
1.1
19/05/2020
Extension of configurations
1.2
05/08/2020
Extension of Modbus config.
Clarification 1~/3~ operation
1.3
22/09/2020
Extension of actuator, optional
ventilation requirement
1.4
28/01/2021
Correction Online CION
2.0
16/02/2022
Extension CION Pro
2.1
04/01/2023
Successor products for CION
Home and CION Semipublic
2.2
16/11/2023
Correction of the configuration of
the DIP switches and the
maximum back-up fuse
Documentation created by:
docu solutions Siegfried Winterheller
Unterer Bründlweg 15, 8054 Graz, Austria
[email protected]t
[phone]
Copyright©
The original documentation and this translation are protected by copyright. In case of discrepancies
the German original version shall take precedence. All rights, in particular the rights to copy, distribute
and translate, are reserved. No part of this manual may be reproduced in any form or stored,
processed, copied, or distributed using electronic systems without written permission from Schrack
Technik GmbH. Violations may result in criminal prosecution.
© 2023 Schrack Technik GmbH

Operating Manual Introduction
i-CHARGE CION
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1 Introduction
With this charging station you have acquired a state-of-the-art product as regards safety for
operators and operating reliability. Nevertheless, this charging station may pose hazards if it
is misused or not used as intended (for details, see chapter 3), even though this documentation
points out hazards by means of safety instructions wherever applicable.
1.1 Preamble
The present documentation supports the safe working on and with the charging station. It
contains safety instructions which must be strictly observed! All people working on and with
the charging station, must have the documentation readily available during work and observe
the information and instructions relevant to them.
The documentation must always be provided complete and must be perfectly readable.
The company Schrack Technik GmbH accepts no liability for technicalor typographical defects
in this documentation, nor does it accept liability for damage that is directly or indirectly
attributable to the delivery, performance, or use of this documentation.
1.2 Manufacturer contact details
If the product shows malfunctions, the cause of which you cannot remedy with the help of this
documentation, please contact Schrack Technik GmbH.
Manufacturer
Schrack Technik GmbH
Address
Seybelgasse 13, A - 1230 Vienna, Austria,
Telephone
[phone] ext. 0
Email
[email protected]
Website
www.schrack.com
Table 1 Contact details

Operating Manual Introduction
i-CHARGE CION
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1.3 Markings
This product is unequivocally marked by the content of the rating plate.
Example of a rating plate EMCIONS2P-:
Rating plate on inside –80 x 60 mm
Rating plate on outside–50 x 23
mm
Table 2 Markings
CE marking acc. to:
•Directive 2014/35/EU of the European Parliament and of the Council relating to the
making available on the market of electrical equipment designed for use within
certain voltage limits.
•Directive 2014/30/EU of the European Parliament and of the Council relating to
electromagnetic compatibility.
•Directive 2014/53/EU of the European Parliament and of the Council relating to the
making available on the market of radio equipment.
•Directive 2011/65/EU of the European Parliament and of the Council relating to the
restriction of the use of certain hazardous substances in electrical and electronic
equipment.
The product is provided with the CE mark in accordance with the
requirements of the European Union for marking products.
The corresponding declaration of conformity is available from
Schrack Technik GmbH and can be downloaded from
www.schrack.com/services/cion-docu.
Figure 1 CE mark
symbol

Operating Manual Introduction
i-CHARGE CION
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1.4 Technical data
1.4.1 General
Order Number
EMCIONx1Cx
EMCIONx2Cx
EMCIONx2Px
Charging point
TYPE 2 cable 5 m
(gross), 4.7 m (net)
3.7 - 11 kW
TYPE 2 cable 5 m
(gross), 4.7 m (net)
3.7 - 22 kW
TYPE 2 socket
3.7 - 22 kW
Charging current
levels(1)
1~: 13 A; 16 A
3~: 13 A; 16 A
1~: 13 A; 16 A
3~: 13 A; 16 A; 20 A; 32 A
Power supply(1)
1~/N/PE; 230 V; 16 A
3~/N/PE; 400 V; 16 A
1~/N/PE; 230 V; 16 A
3~/N/PE; 400 V; 32 A
Maximum rating for
back-up fuse …
… at 13 A
Circuit breaker C 16 A(2); Residual current protection type A 30 mA
… at 16 A
Circuit breaker C 20 A(2); Residual current protection type A 30 mA
… at 20 A
Circuit breaker C 25 A(2); Residual current protection type A 30 mA
… at 32 A
Circuit breaker C 40 A(2); Residual current protection type A 30 mA
Rated output(3)
11 kVA
22 kVA
Temperature range
-30 °C to 50 °C
-30 °C to 50 °C (up to 16 A)
-30 °C to 40 °C (up to 32 A)
Enclosure material
Polycarbonate (PC), front: light grey, rear: blue grey
Ratings
IK10; IP54
Supply line
Max. clamping cross section 5x10 mm² (suitable for copper and
aluminium conductors)
Cable inlet
Included M20, M25 and M32 sealing glands (max. cross section 21
mm) for supply and control line from below
Included stepped gland max. cross section 21 mm for supply line
from the rear
Dimensions
H490 x W274 x D180 mm
(1) At max. load depending on 1- or 3-phase power supply.
Charging current/power can be set on site.
(2) Maximum rating for the back-up fuse, which can be used, when it is necessary due to
the thermical derating. Otherwise, a fuse with the rated current has to be used.
(3) For 3-phase power supply line and at maximum charging current.
Table 3 Technical data - CION general