SCHUNK PGN-plus 40 User instructions

Assembly and Operating Manual
PGN-plus
2-Finger Parallel Gripper
Translation of the original manual

Imprint
2 13.00 | PGN-plus | Assembly and Operating Manual | en | 389296
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK SE & Co. KG.
All rights reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389296
Version: 13.00|25/08/2023|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[e-mail]
Please read the operating manual in full and keep it close to the product.

Table of contents
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Table of Contents
1 General ............................................................................................. 6
1.1 About this manual............................................................................... 6
1.1.1 Presentation of Warning Labels ..................................................... 6
1.1.2 Definition of Terms ..................................................................... 6
1.1.3 Applicable documents ................................................................. 6
1.1.4 Sizes........................................................................................ 7
1.1.5 Variants ................................................................................... 7
1.2 Warranty ........................................................................................... 7
1.3 Scope of delivery................................................................................. 8
1.4 Accessories ........................................................................................ 9
2 Basic safety notes ................................................................................ 11
2.1 Intended use...................................................................................... 11
2.2 Constructional changes......................................................................... 11
2.3 Spare parts ........................................................................................ 11
2.4 Gripper fingers .................................................................................. 11
2.5 Ambient conditions and operating conditions ........................................... 12
2.6 Personnel qualification ........................................................................ 12
2.7 Personal protective equipment .............................................................. 13
2.8 Notes on safe operation........................................................................ 13
2.9 Transport........................................................................................... 14
2.10 Malfunctions ...................................................................................... 14
2.11 Disposal ............................................................................................ 14
2.12 Fundamental dangers .......................................................................... 14
2.12.1 Protection during handling and assembly ....................................... 15
2.12.2 Protection during commissioning and operation ............................... 15
2.12.3 Protection against dangerous movements ....................................... 15
2.13 Notes on particular risks ....................................................................... 17
3 Technical data ..................................................................................... 18
4 Design and description .......................................................................... 19
4.1 Design .............................................................................................. 19
4.2 Description ........................................................................................ 19
5 Assembly............................................................................................ 20
5.1 Installing and connecting ..................................................................... 20
5.2 Connections ....................................................................................... 22
5.2.1 Mechanical connection................................................................ 22
5.2.2 Pneumatic connection................................................................. 26

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5.3 Mounting the sensor............................................................................ 28
5.3.1 Overview of sensors .................................................................... 28
5.3.2 Turn control cam........................................................................ 29
5.3.3 Switch-off hysteresis for magnetic switches ..................................... 29
5.3.4 Setting dimensions for magnetic switches ....................................... 30
5.3.5 Mount the inductive proximity switch IN 80..................................... 32
5.3.6 Mount the magnetic switch MMS 22................................................ 34
5.3.7 Mount the programmable magnetic switch MMS 22-PI2 ...................... 35
5.3.8 Mount the programmable magnetic switch MMS 22-P 22 ..................... 36
5.3.9 Mount the programmable magnetic switch MMS 22-PI1....................... 37
5.3.10 Mounting the magnetic switch MMS 22-IOL ...................................... 39
5.3.11 Mount the analog magnetic switch MMS 22-A................................... 41
5.3.12 Mount the analog position sensor APS-Z80 ...................................... 43
5.3.13 Mount the reed switch RMS 22....................................................... 45
5.3.14 Mount the reed switch RMS 80 ...................................................... 46
5.3.15 Mount the flexible position sensor FPS............................................ 49
5.3.16 Mount the analog position sensor APS-M1 ....................................... 51
5.3.17 Mount the radio system RSS-R1/T2 .................................................. 53
6 Troubleshooting................................................................................... 54
6.1 Product does not move......................................................................... 54
6.2 Product is not executing the complete stroke ............................................ 54
6.3 Product opens or closes abruptly ............................................................ 54
6.4 Product does not achieve the opening and closing times ............................. 55
6.5 Gripping force is dropping..................................................................... 55
7 Maintenance ....................................................................................... 56
7.1 Notes................................................................................................ 56
7.2 Maintenance and lubrication intervals..................................................... 57
7.3 Lubricants/Lubrication points................................................................. 57
7.4 Disassemble the product....................................................................... 58
7.4.1 Variant without maintenance of gripping force................................. 58
7.4.2 Variant with maintenance of gripping force (O.D. gripping) ................. 58
7.4.3 Variant with maintenance of gripping force (I.D. gripping) .................. 60
7.4.4 Variant with dust cover ............................................................... 60
7.4.5 Version with power booster cylinder (KVZ) without gripping force ......... 61
7.5 Servicing and assembling the product ..................................................... 62
7.5.1 Variant without maintenance of gripping force................................. 62
7.5.2 Variant with maintenance of gripping force (O.D. gripping) ................. 62
7.5.3 Variant with maintenance of gripping force (I.D. gripping) .................. 64
7.5.4 Variant with dust cover ............................................................... 64
7.5.5 Version with power booster cylinder (KVZ) without gripping force ......... 64
7.5.6 Screw tightening torques ............................................................. 64

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7.6 Assembly device cylinder piston with gripping force maintenance ................. 65
7.6.1 Sizes 40-100 ............................................................................ 65
7.6.2 Sizes 125 - 380........................................................................... 66
7.7 Drawings........................................................................................... 67
7.7.1 Standard .................................................................................. 68
7.7.2 Dust cover ................................................................................ 69
7.7.3 Version with power booster cylinder .............................................. 70
8 Translation of the original declaration of incorporation ................................. 71
9 UKCA declaration of incorporation ............................................................ 72
10 Information on the RoHS Directive, REACH Regulation and Substances of Very High
Concern (SVHC) ..................................................................................... 73

General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working
is the observance of all safety instructions in this manual.
In addition to these instructions, the documents listed
under }1.1.3 [/6] are applicable.
NOTE: The illustrations in this manual are intended to provide a
basic understanding and may deviate from the actual version.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Dangers for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
1.1.2 Definition of Terms
The term "product" replaces the product name on the title page
in this manual.
1.1.3 Applicable documents
lGeneral terms of business *

General
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lCatalog data sheet of the purchased product *
lAssembly and operating manuals of the accessories *
lFor ATEX versions: Supplementary sheet "Installation and
operating instructions - EX" *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
1.1.4 Sizes
This operating manual applies to the following sizes:
lPGN-plus 40
lPGN-plus 50
lPGN-plus 64
lPGN-plus 80
lPGN-plus 100
lPGN-plus 125
lPGN-plus 160
lPGN-plus 200
lPGN-plus 240
lPGN-plus 300
lPGN-plus 380
1.1.5 Variants
This operating manual applies to the following variations:
lPGN-plus stroke 1
lPGN-plus stroke 2
lPGN-plus with gripping force maintenance "O.D. gripping"
(AS)
lPGN-plus with gripping force maintenance "I.D. gripping" (IS)
lPGN-plus dust-tight (SD)
lPGN-plus high-temperature (V/HT)
lPGN-plus force intensification (KVZ)
lPGN-plus anti-corrosion (K)
lPGN-plus precision (P)
lPGN-plus ATEX (EX)
1.2 Warranty
If the product is used as intended, the warranty is valid for 36
months from the ex-works delivery date under the following
conditions:
lObserve the specified maintenance and lubrication intervals

General
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lObserve the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
l2-Finger Parallel Gripper PGN-plus in the version ordered
lAccessory pack
Content of the accessory pack:
l6 x Centering sleeves for mounting
l2 x O-ring for hose-free direct connection
l2 x screw plug for hose connection
ID.-No. of the accessory pack
PGN-plus ID number
40 5518410
40 V/HT 395518410
50 5512043
50 V/HT 395512043
64 5512044
64 V/HT 395512044
80 5512045
80 V/HT 395512045
100 5512046
100 V/HT 395512046
125 5512047
125 V/HT 395512047
160 5512048
160 V/HT 395512048
200 5512049
200 V/HT 395512049
240 5513858
240 V/HT 395513858
300 5512050
300 V/HT 395512050
380 5515137
380 V/HT 395515137

General
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1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
ID.-No. of the seal kit
PGN-plus ID number
40 5516793
40 V/HT 395516793
40 SD 5518709
50 0370891
50 V/HT 0370940
50 SD 5518710
50 CPC 5515863
64 0370892
64 V/HT 0370908
64 SD 5518711
64 CPC 5515864
80 0370893
80 V/HT 0370941
80 SD 5518712
80 CPC 5515865
100 0370894
100 V/HT 0370942
100 SD 5518713
100 CPC 5515866
125 0370895
125 V/HT 0370926
125 SD 5518714
125 CPC 5515867
160 0370896
160 V/HT 0370922
160 SD 5518715
160 CPC 5515868
200 0370897
200 V/HT 0370939
200 SD 5518716
200 CPC 5520936

General
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PGN-plus ID number
240 0370987
240 V/HT 0370988
240 SD 5518717
300 0370898
300 V/HT 0370943
300 SD 5518718
380 0370989
380 V/HT 0370990
380 SD 5518719

Basic safety notes
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2 Basic safety notes
2.1 Intended use
The product is designed exclusively for gripping and temporarily
holding workpieces or objects.
lThe product may only be used within the scope of its technical
data, }3 [/18].
lThe product is intended for installation in a machine/
automated system. The applicable guidelines for the machine/
automated system must be observed and complied with.
lThe product is intended for industrial and industry-oriented
use. Its use outside enclosed spaces is only permitted if
suitable protective measures are taken against outdoor
exposure. The product is not suitable for use in salty air.
lThe product can be used within the permissible load limits
and technical data for holding workpieces during simple
machining operations, but is not a clamping device according
to EN 1550:1997+A1:2008.
lAppropriate use of the product includes compliance with all
instructions in this manual.
lAny utilization that exceeds or differs from the appropriate
use is regarded as misuse.
2.2 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of
the product or damage it.
lStructural changes should only be made with the written
approval of SCHUNK.
2.3 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
lUse only original spare parts or spares authorized by SCHUNK.
2.4 Gripper fingers
Requirements of gripper fingers
Accumulated energy can make the product unsafe and risk the
danger of serious injuries and considerable material damage.

Basic safety notes
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lExecute the gripper fingers in such a way that the product
reaches either the "open" or "closed" position in a de-
energized state.
lOnly change gripper fingers if no residual energy can be
released.
lMake sure that the product and the top jaws are a sufficient
size for the application.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the
product unsafe, leading to the risk of serious injuries,
considerable material damage and/or a significant reduction to
the product's life span.
lMake sure that the product is used only in the context of its
defined application parameters, }3 [/18].
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
lAll work may only be performed by qualified personnel.
lBefore working with the product, the personnel must have
read and understood the complete assembly and operating
manual.
lObserve the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the
various activities related to the product:
Trained electrician Due to their technical training, knowledge and experience,
trained electricians are able to work on electrical systems,
recognize and avoid possible dangers and know the relevant
standards and regulations.
Qualified personnel Due to its technical training, knowledge and experience,
qualified personnel is able to perform the delegated tasks,
recognize and avoid possible dangers and knows the relevant
standards and regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.

Basic safety notes
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Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
lWhen working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
lObserve the valid safety and accident prevention regulations.
lWear protective gloves to guard against sharp edges and
corners or rough surfaces.
lWear heat-resistant protective gloves when handling hot
surfaces.
lWear protective gloves and safety goggles when handling
hazardous substances.
lWear close-fitting protective clothing and also wear long hair
in a hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
lAvoid any manner of working that may interfere with the
function and operational safety of the product.
lUse the product as intended.
lObserve the safety notes and assembly instructions.
lDo not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
lEliminate any malfunction immediately.
lObserve the care and maintenance instructions.
lObserve the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.

Basic safety notes
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2.9 Transport
Handling during transport
Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material
damage.
lWhen handling heavy weights, use lifting equipment to lift
the product and transport it by appropriate means.
lSecure the product against falling during transportation and
handling.
lStand clear of suspended loads.
2.10 Malfunctions
Behavior in case of malfunctions
lImmediately remove the product from operation and report
the malfunction to the responsible departments/persons.
lOrder appropriately trained personnel to rectify the
malfunction.
lDo not recommission the product until the malfunction has
been rectified.
lTest the product after a malfunction to establish whether it
still functions properly and no increased risks have arisen.
2.11 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's
safety and cause serious injuries as well as considerable material
and environmental harm.
lFollow local regulations on dispatching product components
for recycling or proper disposal.
2.12 Fundamental dangers
General
lObserve safety distances.
lNever deactivate safety devices.
lBefore commissioning the product, take appropriate
protective measures to secure the danger zone.
lDisconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
lIf the energy supply is connected, do not move any parts by
hand.

Basic safety notes
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lDo not reach into the open mechanism or movement area of
the product during operation.
2.12.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
lHave all work carried out by appropriately qualified
personnel.
lFor all work, secure the product against accidental operation.
lObserve the relevant accident prevention rules.
lUse suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
lStand clear of suspended loads and do not step into their
swiveling range.
lNever move loads without supervision.
lDo not leave suspended loads unattended.
2.12.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious
injuries and even death.
lTake appropriate protective measures to secure the danger
zone.
lNever step into the danger zone during operation.
2.12.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
lSwitch off the energy supply, ensure that no residual energy
remains and secure against inadvertent reactivation.
lNever rely solely on the response of the monitoring function
to avert danger. Until the installed monitors become effective,
it must be assumed that the drive movement is faulty, with its
action being dependent on the control unit and the current
operating condition of the drive. Perform maintenance work,
modifications, and attachments outside the danger zone
defined by the movement range.

Basic safety notes
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lTo avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum
possible movement energy. EMERGENCY STOP switches must be
easily and quickly accessible. Before starting up the machine
or automated system, check that the EMERGENCY STOP system
is working. Prevent operation of the machine if this protective
equipment does not function correctly.

Basic safety notes
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2.13 Notes on particular risks
DANGER
Risk of fatal injury from suspended loads!
Falling loads can cause serious injuries and even death.
l
Stand clear of suspended loads and do not step within their
swiveling range.
lNever move loads without supervision.
lDo not leave suspended loads unattended.
lWear suitable protective equipment.
WARNING
Risk of injury from objects falling and being ejected!
Falling and ejected objects during operation can lead to serious
injury or death.
l
Take appropriate protective measures to secure the danger zone.
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in
the system, components can move unexpectedly and cause
serious injuries.
lBefore starting any work on the product: Switch off the power
supply and secure against restarting.
lMake sure, that no residual energy remains in the system.
WARNING
Risk of injury from crushing and impacts!
Serious injury could occur during movement of the base jaw, due
to breakage or loosening of the gripper fingers or if the
workpiece is lost.
lWear suitable protective equipment.
lDo not reach into the open mechanism or the movement area
of the product.
WARNING
Risk of injury from sharp edges and corners!
Sharp edges and corners can cause cuts.
lUse suitable protective equipment.

Technical data
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3 Technical data
Connection data
Pressure medium Compressed air, compressed air
quality according to ISO 8573‐
1:2010 [7:4:4]
Nominal operating pressure [bar] 6
Minimum pressure [bar]
without maintenance of gripping
force
2.5
Minimum pressure [bar]
with maintenance of gripping
force
4
Maximum pressure [bar]
without maintenance of gripping
force
8
Maximum pressure [bar]
with maintenance of gripping
force
6.5
Maximum pressure [bar]
with force intensified cylinder
6
Pressure range for air purge [bar] 0.5 – 1
Ambient conditions and operating conditions
Designation PGN-plus
Ambient temperature [°C]
min. +5
Ambient temperature [°C]
max. +90
Ambient temperature [°C]
max. (variant V/HT) +130
IP rating* 40
IP rating (variant SD) 64
Noise emission [dB(A)] ≤70
* For use in dirty ambient conditions (e.g. sprayed water, vapors,
abrasion or processing dust) SCHUNK offers corresponding
product options as standard. SCHUNK also offers customized
solutions for special applications in dirty ambient conditions.
More technical data is included in the catalog data sheet.
Whichever is the latest version.

Design and description
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4 Design and description
4.1 Design
2-Finger Parallel Gripper
1 Air purge connection
2 Base jaw
3 Compressed air main connection
4 Groove for magnetic switch
5 Housing
4.2 Description
Universal 2-finger parallel gripper with large gripping force and
high maximum moments thanks to multi-tooth guidance.

Assembly
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5 Assembly
5.1 Installing and connecting
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in
the system, components can move unexpectedly and cause
serious injuries.
lBefore starting any work on the product: Switch off the power
supply and secure against restarting.
lMake sure, that no residual energy remains in the system.
CAUTION
Damage to the gripper is possible!
If the maximum permissible finger weight or the permissible
mass moment of inertia of the fingers is exceeded, the gripper
can be damaged.
lA jaw movement always has to be without jerks and bounce.
lYou must therefore implement sufficient reduction and/or
damping.
lObserve the information in the catalog data sheet.
1. Check the eveness of the mounting surface,
}5.2.1 [/22].
2. Connect product via the hose-free direct
connection, }5.2.2 [/26].
3. OR: Connect supply lines to the main air connections A and
B, }5.2.2 [/26].
ðUnscrew locking screws.
ðScrew air connections.
ðOR: Screw throttle valve in order to be able to carry out
sufficient throttling and/or dampening.