SCHUNK VERO-S NSE mikro 49-13 Operation manual

Translation of Original Operating Manual
VERO-S quick-change pallet system
NSE mikro 49-13, NSE mikro 49-13-V10
Assembly and Operating Manual

Imprint
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Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1416691
Version: 05.00|07/12/2022|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. [phone]
Fax [phone]
[email protected]
Please read the operating manual in full and keep it close to the product.

Table of Contents
Table of Contents
1 General.....................................................................................................................5
1.1 About this manual................................................................................................ 5
1.1.1 Presentation of Warning Labels............................................................... 5
1.1.2 Applicable documents ............................................................................. 5
1.1.3 Sizes ......................................................................................................... 6
1.2 Warranty.............................................................................................................. 6
1.3 Scope of delivery.................................................................................................. 6
1.4 Accessories........................................................................................................... 6
2 Basic safety notes ....................................................................................................7
2.1 Intended use ........................................................................................................ 7
2.2 Not intended use ................................................................................................. 7
2.3 Constructional changes........................................................................................ 7
2.4 Spare parts........................................................................................................... 7
2.5 Environmental and operating conditions ............................................................ 8
2.6 Personnel qualification ........................................................................................ 8
2.7 Personal protective equipment ........................................................................... 9
2.8 Notes on safe operation ...................................................................................... 9
2.9 Transport.............................................................................................................. 9
2.10 Malfunctions...................................................................................................... 10
2.11 Disposal.............................................................................................................. 10
2.12 Fundamental dangers ........................................................................................ 10
2.12.1 Protection during handling and assembly ............................................. 10
2.12.2 Protection during commissioning and operation .................................. 11
2.12.3 Protection against dangerous movements............................................ 11
2.12.4 Notes on particular risks........................................................................ 12
3 Technical data.........................................................................................................14
3.1 Suitability for welding applications.................................................................... 14
4 Assembly ................................................................................................................15
4.1 Pre-assembly...................................................................................................... 15
4.2 Installing and connecting ................................................................................... 15
4.3 Fastening and connection.................................................................................. 16
4.3.1 NSE mikro 49-13 .................................................................................... 17
4.3.2 NSE mikro 49-13-V10............................................................................. 18
4.4 Clamping pins SPA mikro 10, SPB mikro 10, SPC mikro 10 ................................ 19
4.5 Pneumatic circuit diagram NSE mikro 49-13, NSE mikro 49-13-V10 ................. 21
4.6 Screw tightening torques................................................................................... 22
5 Operation ...............................................................................................................23
6 Maintenance and care ............................................................................................24
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Table of Contents
7 Troubleshooting .....................................................................................................25
7.1 The clamping area does not unlock ................................................................... 25
7.2 The clamping area does not unlock properly..................................................... 25
7.3 The quick-change pallet system no longer opens quietly.................................. 25
8 Seal kit and parts list...............................................................................................26
8.1 Seal kit and parts list.......................................................................................... 26
9 Assembly drawing...................................................................................................27
9.1 NSE mikro 49-13, NSE mikro 49-13-V10 ............................................................ 27
10 Translation of original declaration of incorporation ................................................28
11 Appendix on Declaration of Incorporation, as per 2006/42/EC, annex II, No. 1 B.....29
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General
1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
NOTE: The illustrations in this manual are intended to provide a
basic understanding and may deviate from the actual version.
In addition to these instructions, the documents listed
under }1.1.2 [/5] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Dangers for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
1.1.2 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
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General
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1.1.3 Sizes
This operating manual applies to the following sizes:
Quick-change Pallet System
• NSE mikro 49-13
• NSE mikro 49-13-V10
1.2 Warranty
If the product is used as intended, the warranty is valid for
24 months from the date of delivery from the production facility or
500 000 cycles* under the following conditions:
• Observe the applicable documents, }1.1.2 [/5]
• Observe the ambient conditions and operating
conditions, }2.5 [/8]
• Observance of the specified care and maintenance
instructions }6 [/24]
Parts touching the workpiece and wear parts are not included in
the warranty.
* A cycle consists of a complete clamping process ("Open" and
"Close").
1.3 Scope of delivery
The scope of delivery includes
• Quick-change pallet system in the variant ordered
• NSE mikro 49-13 accessory kit:
4 O-rings Ø 2 x 1
6 cover plugs
6 fastening screws M3
• Accessory kit NSE mikro 49-13-V10:
4 O-rings Ø 2 x 1
6 cover plugs
5 fastening screws M3
1 fitting screw M3
1.4 Accessories
(see catalog or data sheets when ordering separately)
• Clamping pins SPA mikro, SPB mikro, SPC mikro
• Indexing pin IXB V10 PAL mikro
• Fitting screw
• Protection cover SDE mikro

Basic safety notes
2 Basic safety notes
2.1 Intended use
This product is intended solely for positioning and clamping
workpieces or clamping pallets on machine tools or other suitable
technical devices.
• The product may only be used within the scope of its technical
data, }3 [/14].
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
The product is not being used as intended if, for example:
• It is used as a pressing tool, a toolholder, a load-handling device
or as lifting equipment.
• It is used for turning applications over 100 rpm without
consulting SCHUNK.
• It is used in working environments that are not permissible.
• People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC,
disregarding the applicable safety regulations.
• The technical data specified by the manufacturer are exceeded
during usage.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
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Basic safety notes
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2.5 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, }3 [/14].
• Make sure that the product is a sufficient size for the
application.
• Make sure that the contact surfaces of the interface are always
clean.
• Make absolutely sure that no chips of any kind can enter the
interface and that the interface does not fill with cooling
emulsion, which is particularly possible with vertical alignment
of the clamping pin axis. The best way to ensure both of these is
to use the SDE mini protection covers. If the interface should fill
with cooling emulsion, initiate the unlocking process and dry
out the interface in actuated state.
• Only use high-quality cooling emulsions with anti-corrosive
additives during processing.
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personnel qualifications are required for the
various activities on the product:
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

Basic safety notes
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.
2.9 Transport
Handling during transport
Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material
damage.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and
handling.
• Stand clear of suspended loads.
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Basic safety notes
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2.10 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the
malfunction.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.11 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
2.12 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
• If the energy supply is connected, do not move any parts by
hand.
• Do not reach into the open mechanism or movement area of
the product during operation.
2.12.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.

Basic safety notes
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their
swiveling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.
2.12.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger
zone.
• Never step into the danger zone during operation.
Manual loading
• Module is closed, clamping plate is lying on clamping slides.
If the modules are opened, the clamping plate falls down.
This poses a risk of crushing.
2.12.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
• Switch off the energy supply, ensure that no residual energy
remains and secure against inadvertent reactivation.
• Never rely solely on the response of the monitoring function to
avert danger. Until the installed monitors become effective, it
must be assumed that the drive movement is faulty, with its
action being dependent on the control unit and the current
operating condition of the drive. Perform maintenance work,
modifications, and attachments outside the danger zone
defined by the movement range.
• To avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum possible
movement energy. EMERGENCY STOP switches must be easily
and quickly accessible. Before starting up the machine or
automated system, check that the EMERGENCY STOP system is
working. Prevent operation of the machine if this protective
equipment does not function correctly.
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Basic safety notes
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2.12.4 Notes on particular risks
DANGER
Risk of fatal injury from suspended loads!
Falling loads can cause serious injuries and even death.
•Stand clear of suspended loads and do not step within their
swiveling range.
•Never move loads without supervision.
•Do not leave suspended loads unattended.
•Wear suitable protective equipment.
WARNING
Risk of injury due to falling device, pallet or workpiece if the
clamping pin is loosened erroneously or as a result of
negligence.
•During operation, erroneous or negligent loosening of the
clamping pin must be prevented using suitable
countermeasures (disconnecting the power supply after
locking, use of check valves or safety switches).
•The machines and equipment must fulfill the minimum
requirements of the EC Machinery Directive 2006/42/EC;
specifically, they must have effective technical measures to
protect against potential mechanical hazards.
•Wear personal protective equipment.
WARNING
Risk of injury when the clamping pin axis is in a horizontal
position or during overhead application, as a result of the
device or pallet falling down.
•Use a crane or a transport truck when transporting.
•During horizontal or overhead applications, the device or
pallet must be secured before loosening to prevent it from
falling.
WARNING
The system clamps using spring force. Risk of injury due to parts
automatically moving to their end positions following actuation
of an "emergency stop" or after switching off the power supply.
•Wait for the system to shut down completely.
•Do not reach into the clamping module.
•Use pressure maintenance valves.

Basic safety notes
CAUTION
Risk of injury due to impurities (e.g. metal chips) in the exhaust
and air purge connections of the clamping station.
• Take appropriate protective measures to secure the danger zone.
•Wear personal protective equipment (safety goggles).
CAUTION
Risk of injury due to impurities (e.g. coolant or splashing water)
in the exhaust and air purge connections of the clamping
module or in the change interface.
•Cleaning the quick-change clamping system before loading.
•Ensure careful loading of the change interface.
• Take appropriate protective measures to secure the danger zone.
•Wear personal protective equipment (safety goggles).
CAUTION
Risk of injury due to compressed air hoses coming loose when
connected improperly.
•Use check valves or safety switches.
• Take appropriate protective measures to secure the danger zone.
CAUTION
There is a risk of limbs being crushed by moving parts during
manual loading and unloading and the clamping procedure.
•Do not reach into the clamping pin holder.
•Use loading devices.
•Wear protective gloves.
CAUTION
Risk of slipping or falling if the quick-change pallet system's
operational environment is not clean (e.g. contaminated with
cooling lubricants or oil).
•Ensure that the working environment is clean before starting
assembly and installation work.
•Wear suitable safety boots.
•Follow the safety and accident-prevention regulations when
operating the quick-change pallet system, especially when
working with machine tools and other technical equipment.
CAUTION
Danger due to pneumatic exhaust noises.
Noise pollution from the exhaust system and whistling pneumatic
equipment during the working process.
•Wear hearing protection.
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Technical data
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3 Technical data
Type
designation
ID Holding force*
(M3 / M4)
Pull down
force
without
turbo
Pull down
force
with turbo
NSE mikro 49-13 1322876 3 kN / 5 kN 0.4 kN 1.5 kN
NSE mikro 49-13-
V10 1357110 3 kN / 5 kN 0.4 kN 1.5 kN
* Holding force when fastening the clamping pin with cylindrical
screw – DIN EN ISO 4762/12.9
Actuating pressure 6 bar
Repeat accuracy [mm] < 0.005 mm
Installation position any
Operating temperature +5°C to +60°C
Required level of cleanliness IP 30 in accordance with DIN EN 60529
Noise emission [dB(A)] ≤ 70
Pressure medium Compressed air, compressed air quality according
to ISO 8573-1: 7:4:4
Protection class IP IP 67
The actuating pressure for the turbo function must not exceed 6
bar.
3.1 Suitability for welding applications
The clamping device can be used for welding applications with a
welding current of up to 525 A. The welding current is allowed to
flow through the clamping device.
NOTICE
In welding applications, special care must be taken to ensure
that the operating temperature of the clamping device is not
exceeded due to heat conduction in the workpiece.
NOTICE
The contact surfaces of the workpiece and the clamping bolt
must always be kept clean to ensure the best possible contact
with the clamping device.
If the quick-change pallet system is to be used outside the
specified welding currents, please contact your SCHUNK contact
person.

Assembly
4Assembly
4.1 Pre-assembly
Request our installation drawings if installing the module in the
customer's clamping stations yourself.
The installation position must be observed when performing the
installation yourself.
1 Partial installation 2 Do not use 3 Full installation
NOTICE
With installation location 2, the clamping slide can be blocked by
chips and dirt. For this reason, do not use this installation position.
•Damage to the clamping module is possible.
4.2 Installing and connecting
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in the
system, components can move unexpectedly and cause serious injuries.
•Before starting any work on the product: Switch off the power
supply and secure against restarting.
•Make sure, that no residual energy remains in the system.
CAUTION
Danger of injury due to sharp edges and rough or slippery surfaces
• Wear personal protective equipment, particularly protective gloves.
1. Check the flatness of the mounting surface, }4.3 [/16]
2. Screw the module with the clamping station,
✓Observe permissible tightening torques for the mounting
screws and the strength class, }4.6 [/22].
3. Connect module }4.3 [/16]
✓via the hose-free direct connection, OR
✓via supply lines on the side M3 connections
– unscrew set-screws
– screw air connections
4. Connect turbo connection if necessary.
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Assembly
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4.3 Fastening and connection
Flatness
If several linked clamping modules are mounted, make sure that
the flatness and height deviation of the locating surfaces from
module to module (based on a 50 mm gauge for bore holes) is ≤
0.02 mm. The gauge deviation may not exceed ± 0.015 mm.
Redundancy
Due to redundancy, the clamping pins with positioning accuracy in
one direction (SPB mikro 10) should be used for clamping systems
that are more than 50 mm apart or that do not show a positioning
tolerance of ± 0.01 mm. For the clamping areas that are not
intended for alignment of the device or pallet, clamping pins with
centering clearance (SPC mikro 10) can be used (also refer to
chapter "Clamping pins" }4.4 [/19]).
Air bleed screw for the piston chamber
When connecting the quick-change pallet systems, it is important to
note that the piston chamber can be completely ventilated only via
the air connections during the locking process. The relevant valves or
shut-off valves should therefore be equipped with load relief.
This also applies to the turbo connection. If the turbo connection is
not used, the relevant side of the piston must have a way of being
ventilated. This is optimally done via the turbo connection itself.
Alternatively, a ventilation option can be created by removing the set-
screw M3 x 3 in the module cover.
Caution: The set-screw in the cover of the quick-change pallet system must be removed
Ventilation via cover and base Ventilation via turbo connection
Turbo connection
Turbo connection
When using the turbo connection (if supply is connected), the
spring actuated locking procedure is actively supported with air
pressure and in so doing strengthens the achievable pull down
force of the quick-change pallet system. One pressure pulse is
sufficient to increase the force. The pressure line can be decoupled
afterwards without the pull down force being impaired. If the
turbo connection is not used, the relevant side of the piston must
be able to ventilate.

Assembly
Connecting hose lines
If several quick-change pallet systems are activated via jointly
connected hose lines, feed lines with the following minimum
cross-sections must be used.
Number of modules at least nominal hose width
1 4 mm
2, 3, 4 6 mm
from 5 8 mm
When disconnecting hose lines, the relevant openings of the air
supply connections must be protected with seal plugs or cover
plates to prevent the ingress of dirt or coolant.
4.3.1 NSE mikro 49-13
Mounting with 6 screws M3 ①. }4.6 [/22]
The quick-change pallet module is positioned via centering
diameter Ø 38 H6 ②.
Air connection to open ③or for turbo function ④is via the
bottom connection holes as standard.
Alternative connection option: two M3 connections on the side. In
this case, the bottom openings ③ and ④must be sealed by
inserting O-rings Ø 2 x 1 and placement on a flat surface.
Air connection for monitoring "Clamping slide open" ⑤.
Air connection for monitoring "Clamping slide closed"⑥
Alternative ventilation method ⑦
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Assembly
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4.3.2 NSE mikro 49-13-V10
Mounting with 5 screws M3 ①. }4.6 [/22]
The quick-change pallet module is positioned via centering
diameter Ø 38 H6②.
The position of the quick-change pallet module is aligned via
centering diameter Ø 3 H7 ③ for fitting screw M3.
Air connection to open ④ or for turbo function ⑤ is via the
bottom connection holes as standard.
Alternative connection option: two M3 connections on the side. In
this case, the bottom openings ④ and ⑤ must be sealed by
inserting O-rings Ø 2 x 1 and placement on a flat surface.
Air connection for monitoring "Clamping slide open" ⑥.
Air connection for monitoring "Clamping slide closed" ⑦.
Alternative ventilation method ⑧.

Assembly
4.4 Clamping pins SPA mikro 10, SPB mikro 10, SPC mikro 10
NOTICE
Notes on clamping pins and mounting screws
The holding force of the quick-change pallet system is essentially
limited by the tightness of the screw connection connecting the
clamping pin to the pallet or the device. This is why only screws
of strength class 12.9 may be used. }4.6 [/22]
Only original SCHUNK clamping pins may be used.
If the clamping pins are to be used in customer-owned devices,
the customer must provide sufficiently dimensioned threaded
holes or a sufficiently thick mounting material.
The clamping pins can be mounted on the device or pallet in two
different ways. The mounting variant on the left in the illustration,
which is screwed from above, is the preferred variant. With this
variant, if there is a module failure then the device or pallet can be
removed after disassembling the clamping pins.
Screw DIN EN ISO 4762 / 12.9 Customer-specific pallet or device
Steel Aluminum
Screw DIN EN ISO 4762 / 12.9
Steel Aluminum
Mounting the clamping pins
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Assembly
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Tolerances and installation conditions
Type ID A B C D E F G
SPA mikro 10 0436610 > 5 > 8 M4 > 5 > 6 M3 5
SPB mikro 10 0436620 > 5 > 8 M4 > 5 > 6 M3 5
SPC mikro 10 0436630 > 5 > 8 M4 > 5 > 6 M3 5
*The length of the inserted thread must not be lower than the "G"
dimension!
Usage/arrangement of the different types of clamping pins
(Workpiece: pallet with 6 clamping areas)
± 0.015 for type C
± 0.015 for type B
Type A clamping pin with positioning accuracy
Type C clamping pin with centering clearance of 0.1 mm
± 0.015 for clamping pin type C ± 0.015 for clamping pin type B
Type B clamping pin for positioning in one direction