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SCHUNK CMS 050 User instructions

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Assembly and operating manual
CMS
Manual change system
Translation of Original Operating
Manual
Imprint
2 01.00 | CMS | Assembly and operating manual | en | 1553577
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK SE & Co. KG.
All rights reserved.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1553577
Version: 01.00|26/06/2023|en
Dear Customer,
Thank you for trusting our products and our family-owned company, the leading technology
supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions. Ask
us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
Customer Management
Tel. +49-7133-103-2503
Fax +49-7133-103-2189
cmg@de.schunk.com
Please read the operating manual in full and keep it close to the product.
Table of Contents
01.00 | CMS | Assembly and operating manual | en | 1553577 3
Table of Contents
1 General ............................................................................................. 5
1.1 About this manual............................................................................... 5
1.1.1 Presentation of Warning Labels ..................................................... 5
1.1.2 Applicable documents ................................................................. 6
1.1.3 Sizes........................................................................................ 6
1.1.4 Variants ................................................................................... 6
1.2 Warranty ........................................................................................... 7
1.3 Accessories ........................................................................................ 7
1.4 Scope of delivery................................................................................. 7
2 Basic safety notes ................................................................................ 8
2.1 Intended use...................................................................................... 8
2.2 Not intended use ................................................................................ 8
2.3 Constructional changes......................................................................... 9
2.4 Spare parts ........................................................................................ 9
2.5 Ambient conditions and operating conditions ........................................... 9
2.6 Personnel qualification ........................................................................ 9
2.7 Personal protective equipment .............................................................. 10
2.8 Notes on safe operation........................................................................ 11
2.9 Transport........................................................................................... 11
2.10 Malfunctions ...................................................................................... 11
2.11 Disposal ............................................................................................ 12
2.12 Fundamental dangers .......................................................................... 12
2.12.1 Protection during handling and assembly ....................................... 12
2.12.2 Protection during commissioning and operation ............................... 13
2.13 Notes on particular risks ....................................................................... 14
3 Technical data ..................................................................................... 15
4 Design and description .......................................................................... 16
4.1 Design .............................................................................................. 16
4.2 Description ........................................................................................ 16
5 Assembly............................................................................................ 17
5.1 Installing and connecting ..................................................................... 17
5.2 Mechanical connection......................................................................... 18
5.3 Mounting inductive proximity switch IN 30K-S-M8 ..................................... 20
5.4 Attachment options for optional modules................................................. 21
Table of Contents
4 01.00 | CMS | Assembly and operating manual | en | 1553577
6 Operation........................................................................................... 22
6.1 Unlocking .......................................................................................... 22
6.2 Locking ............................................................................................. 23
7 Maintenance ....................................................................................... 24
7.1 Notes................................................................................................ 24
7.2 Maintenance intervals.......................................................................... 24
7.3 Lubricants/Lubrication points................................................................. 24
7.4 Spare and wearing parts....................................................................... 25
8 EU declaration of conformity ................................................................... 27
9 UKCA Declaration of Conformity ................................................................ 28
10 Information on the RoHS Directive, REACH Regulation and Substances of Very High
Concern (SVHC) ..................................................................................... 29
General
01.00 | CMS | Assembly and operating manual | en | 1553577 5
1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working
is the observance of all safety instructions in this manual.
In addition to these instructions, the documents listed
under }1.1.2 [/6] are applicable.
NOTE: The illustrations in this manual are intended to provide a
basic understanding and may deviate from the actual version.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Dangers for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.
General
6 01.00 | CMS | Assembly and operating manual | en | 1553577
1.1.2 Applicable documents
lGeneral terms of business *
lCatalog data sheet of the purchased product *
The documents labeled with an asterisk (*) can be downloaded
from schunk.com.
1.1.3 Sizes
This operating manual applies to the following sizes:
lCMS 040
lCMS 050
lCMS 063
lCMS 080
lCMS 100
lCMS 125
1.1.4 Variants
This operating manual applies to the following variations:
lCMS -K: Manual change head
lCMS -A: Manual change adapter
lCMS -A-N: Manual change adapter with special bolt-on
pattern (same pitch circle, larger thread)
lCMS -K-B: Manual change head basic version without
integrated air feed-throughs and without monitoring options
lCMS -A-B: Manual change head basic version without
integrated air feed-throughs
General
01.00 | CMS | Assembly and operating manual | en | 1553577 7
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
lObserve the specified maintenance and lubrication intervals
lObserve the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.
1.4 Scope of delivery
The scope of delivery includes
lManual change head CMS-K or manual change adapter CMS-A
in the version ordered
lAccessory kit (not with basic version -B)
– Locking screws for radial air feed-throughs (number and
dimensions vary depending on size)
– O-rings for axial feed-through (number and dimensions
vary depending on size)
Basic safety notes
8 01.00 | CMS | Assembly and operating manual | en | 1553577
2 Basic safety notes
2.1 Intended use
lThe manual change system CMS consisting of a manual change
head CMS-K and a manual change adapter CMS-A is intended
for rapid changing of parts and automation components, e.g.
grippers on a robot.
lThe manual change system CMS is not part of the load.
lThe manual change head CMS-K is mounted on an industrial
robot. The manual change adapter CMS-A is mounted on the
end effector.
lCMS-A and CMS-K are connected with a quick-release system.
lConnection of optional modules to head and adapter and
inductive sensors to head (not with basic version).
Operating conditions lUse in covered or closed areas
lUse in non-explosive areas
lPass through air only. No corrosive and flammable gases
permitted.
lThe product may only be used within the scope of its technical
data, }3 [/15].
lThe product is intended for industrial and industry-oriented
use.
lAppropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
Any use that exceeds or differs from the appropriate use is
regarded as misuse. This includes in particular:
lUse of the CMS as lifting equipment
lOutdoor use
lUse in potentially explosive areas
Basic safety notes
01.00 | CMS | Assembly and operating manual | en | 1553577 9
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of
the product or damage it.
lStructural changes should only be made with the written
approval of SCHUNK.
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
lUse only original spare parts or spares authorized by SCHUNK.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the
product unsafe, leading to the risk of serious injuries,
considerable material damage and/or a significant reduction to
the product's life span.
lMake sure that the product is used only in the context of its
defined application parameters, }3 [/15].
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
lAll work may only be performed by qualified personnel.
lBefore working with the product, the personnel must have
read and understood the complete assembly and operating
manual.
lObserve the national safety regulations and rules and general
safety instructions.
Basic safety notes
10 01.00 | CMS | Assembly and operating manual | en | 1553577
The following personal qualifications are necessary for the
various activities related to the product:
Trained electrician Due to their technical training, knowledge and experience,
trained electricians are able to work on electrical systems,
recognize and avoid possible dangers and know the relevant
standards and regulations.
Qualified personnel Due to its technical training, knowledge and experience,
qualified personnel is able to perform the delegated tasks,
recognize and avoid possible dangers and knows the relevant
standards and regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
lWhen working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
lObserve the valid safety and accident prevention regulations.
lWear protective gloves to guard against sharp edges and
corners or rough surfaces.
lWear heat-resistant protective gloves when handling hot
surfaces.
lWear protective gloves and safety goggles when handling
hazardous substances.
lWear close-fitting protective clothing and also wear long hair
in a hairnet when dealing with moving components.