SCHUNK VERO-S NSR mikro 60 User instructions

Translation of Original Operating Manual
VERO-S Robot Coupling for Pallet Handling
NSR mikro 60 / PKL mikro 60
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
2 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 1430718
Version: 02.00 |10/06/2020|en
© H.-D. SCHUNK GmbH & Co.
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of Contents
01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
3
Table of Contents
1
General .................................................................................................................... 5
1.1
Presentation of Warning Labels ............................................................................... 5
1.2
Applicable documents.............................................................................................. 6
2
Basic safety notes..................................................................................................... 7
2.1
Intended use............................................................................................................. 7
2.2
Not intended use...................................................................................................... 8
2.3
Notes on particular risks........................................................................................... 8
2.4
Notes on safe operation......................................................................................... 11
2.4.1
Holding force and screw strength............................................................... 12
2.4.2
Constructional changes............................................................................... 12
2.5
Personnel qualification........................................................................................... 12
2.6
Organizational measures........................................................................................ 13
2.7
Using personal protective equipment.................................................................... 13
3
Warranty................................................................................................................. 14
4
Scope of Delivery..................................................................................................... 14
4.1
Accessories ............................................................................................................. 14
5
Technical Data......................................................................................................... 15
5.1
Calculation of Permissible Transport Load............................................................. 16
6
Assembly................................................................................................................. 18
6.1
Screw tightening torques ....................................................................................... 19
6.2
General assembly notes ......................................................................................... 19
6.3
Mounting and Connection...................................................................................... 20
6.3.1
Unlocking connection.................................................................................. 24
6.3.2
Turbo connection........................................................................................ 24
6.3.3
Air purge connection with cleaning function ............................................. 25
6.3.4
Pneumatic Circuit Diagram ......................................................................... 26
6.4
Coupling Interface .................................................................................................. 27
6.4.1
PKL micro 60 pallet coupling....................................................................... 29
6.5
Tolerances and Installation Conditions for SPA micro 10 Clamping Pins in
Customer-specific Pallet Coupling.......................................................................... 32
6.6
Application Example for Automated Pallet Loading .............................................. 34
6.6.1
Connection and Disconnection of Transport Loads.................................... 35
7
Maintenance and Care ............................................................................................ 38
7.1
Regular Inspection of Robot and Pallet Coupling .................................................. 39
8
Troubleshooting ...................................................................................................... 40

Table of Contents
4 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
9
Seal kit and part lists ............................................................................................... 41
9.1
Sealing Kit List......................................................................................................... 41
9.2
Parts Lists................................................................................................................ 42
10
Assembly drawing ................................................................................................... 44
11
Sensors.................................................................................................................... 45
12
Declaration of incorporation ................................................................................... 52
13
Appendix on Declaration of Incorporation ............................................................... 53

General
01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
5
General
This operating manual is an integral component of the product and
contains important information on safe and proper assembly,
commissioning, operation, care, maintenance and disposal. This
manual must be stored in the immediate vicinity of the product
where it is accessible to all users at all times.
Before using the product, read and comply with this manual,
especially the chapter “Basic safety notes”.(2, Page 7)
If the product is passed on to a third party, these instructions must
also be passed on.
Illustrations in this manual are provided for basic understanding of
the product and may differ from the actual product design.
We accept no liability for damage resulting from the failure to
observe and comply with this operating manual.
Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
1
1.1

General
6 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
CAUTION
Material damage!
Information about avoiding material damage.
Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.2

Basic safety notes
01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
7
Basic safety notes
Improper handling, assembly and maintenance of this product may
result in risk to persons and equipment if this operating manual is
not observed.
Report any failures and damage immediately and repair without
delay to keep the extent of the damage to a minimum and prevent
compromising the safety of the product.
Only original SCHUNK spare parts may be used.
Intended use
The VERO-S robot coupling is intended for pallet handling with a
robot or similar appropriate technical devices. It is intended for
automatic loading of tool machines or other appropriate technical
devices.
The product may only be used on the basis of its technical data.
The specified maximum technical data must not be exceeded
during use.
The product is designed for industrial use.
To use this unit as intended, it is also essential to observe the
technical data and installation and operation notes in this manual
and to comply with the maintenance intervals.
2
2.1

Basic safety notes
8 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
Not intended use
The VERO-S robot coupling for pallet handling is not being used as
intended if, for example:
• It is used as load handling or lifting equipment.
• It is used for turning applications without consulting SCHUNK.
• It is used in working environments that are not permissible.
• People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC,
disregarding the applicable safety regulations.
• The technical data specified by the manufacturer for using the
robot coupling and the pallet coupling is exceeded.
Notes on particular risks
• Disconnect the power supply lines and ensure that there is no
residual energy in the system before performing assembly,
modification, maintenance, or adjustment work.
• Do not move parts by hand when the energy supply is
connected.
• Perform maintenance, modifications, or installations outside of
the danger zone.
• For all work, secure the system against accidental operation.
• Do not reach into the open mechanism or the movement area
of the system.
• Only specialist personnel may perform assembly, modification
and disassembly work.
2.2
2.3

Basic safety notes
01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
9
WARNING
Risk of injury due to falling device, pallet or workpiece if the
clamping pin is loosened erroneously or as a result of
negligence.
• During operation, erroneous or negligent loosening of the
clamping pin must be prevented using suitable
countermeasures (disconnecting the power supply after
locking, use of check valves or safety switches).
• Check the screw fitting of the clamping pin on the pallet
coupling at regular intervals to ensure that it is secure.
• In pallet handling setup mode, only one operator may
generally work on the robot system.
• Do not step under raised loads in the robot or automation
system (clamping pallet connected).
WARNING
Risk of injury to operating personnel due to movement of robot
arm.
Risk of injury due to uncontrolled movements during robot
coupling setup and during operation.
• During robot coupling setup, accidental actuation of the robot
arm must be prevented by suitable countermeasures.
• The machines and equipment must fulfill the minimum
requirements of the EC Machinery Directive 2006/42/EC;
specifically, they must have effective technical measures to
protect against potential mechanical hazards.
WARNING
The system clamps using spring force. Risk of injury due to parts
automatically moving to their end positions following actuation
of an "emergency stop" or after switching off the power supply.
• Wait for the system to shut down completely.
• Do not reach into the clamping module.
• Use pressure maintenance valves.

Basic safety notes
10 01.00|1430718_NSR mikro 60 / PKL mikro 60 |en
CAUTION
Risk of injury due to compressed air hoses coming loose when
connected improperly.
• Use check valves or safety switches.
• The danger zone must be surrounded by a protective
enclosure during operation.
CAUTION
Risk of slipping or falling if the operational environment is not
clean (e.g. contaminated with cooling lubricants or oil).
• Ensure that the working environment is clean before starting
assembly and installation work.
• Wear suitable safety boots.
• Follow the safety and accident prevention regulations when
operating the robot coupling, especially when working with
machine tools and other technical equipment.
CAUTION
Risk of burns due to workpieces with high temperatures.
• Wear protective gloves when removing the workpieces.
• Automatic loading is preferred.
CAUTION
Danger from noise generation
Physical and mental stress by noise generation during the
working process.
• Wear hearing protection.