Schwinn 430 User manual

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©2006. Nautilus, Inc. All Rights Reserved. Schwinn is a registered trademark. Nautilus, Inc., World Headquarters, 16400 SE Nautilus Dr., Vancouver, WA 98683

ELLIPTICAL
ASSEMBLY GUIDE
ASSEMBLY GUIDE 001-6986-070709C

1
CONTENTS
Table of Contents
Hardware ................................................................................................2
Exploded View ........................................................................................ 4
Parts List .................................................................................................5
Assembly Instructions ..........................................................................6
Important Contact Numbers ...............................................................18
ATTENTION!
When unpacking the box, please inspect all styrofoam and
packaging before discarding.
Some parts are packaged on the outside of the
styrofoam packaging.

HARDWARE
2
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged
components, please contact Schwinn at 1.800.864.1270
M8 x 15L
BUTTON HEAD (32)
M8 x 20L
BUTTON HEAD (4)
M8 x 20L HEX HEAD
THREAD LOCK (4)
M8 WASHER
WIDE (4)
M5 x 20L
PHILLIPS HEAD (2)
M5 x 10L
PHILLIPS HEAD (4)
M8 WASHER
REGULAR (36)
M8 WASHER
LOCKING (40)
M8 x 25L FLAT HEAD
THREAD LOCK (6)
ALLEN WRENCH (1)
COTTER PIN (2)
END CAPS (4)
COMBO WRENCH (2)
STAPLED TO THE HARDWARE CARD
M8 WAVE
WASHER (2)

3
HARDWARE
Note: Please verify you have all correct parts and quantities before
assembling unit.
If you are missing items, are short quantities, or have damaged
components, please contact Schwinn at 1.800.864.1270
M8 x 15L
BUTTON HEAD (32)
M8 x 20L
BUTTON HEAD (4)
M8 x 20L HEX HEAD
THREAD LOCK (4)
M8 WASHER
WIDE (4)
M5 x 20L
PHILLIPS HEAD (2)
M5 x 10L
PHILLIPS HEAD (4)
M8 WASHER
REGULAR (36)
M8 WASHER
LOCKING (40)
M8 x 25L FLAT HEAD
THREAD LOCK (6)
ALLEN WRENCH (1)
COTTER PIN (2)
END CAPS (4)
COMBO WRENCH (2)
STAPLED TO THE HARDWARE CARD

EXPLODED VIEW
4
EXPLODED VIEW
A
B
C
D
E
F
G
H
I
J
J
K
L
M
O
P
Q
R
S
T
T
U
V
W

5
PARTS LIST
PARTS LIST
Ref. Description Qty
A MAIN FRAME ASSEMBLY 1
B LEFT FOOT ASSEMBLY 1
C RIGHT FOOT ASSEMBLY 1
D CONSOLE HANDLEBAR 1
E FRONT STABILIZER 1
F WATER BOTTLE HOLDER 1
G REAR STABILIZER 1
H EXTRUSION ASSEMBLY 2
I EXTRUSION HANDLEBAR ASSEMBLY 1
K CONSOLE MAST 1
L ARM PIVOT ROD 1
M LOWER LEFT HANDLEBAR 1
O LEFT UPPER HANDLEBAR 1
P RIGHT UPPER HANDLEBAR 1
Q RIGHT LOWER HANDLEBAR 1
R LEFT LEG 1
S RIGHT LEG 1
T FOOT MOUNT PLATE 2
U CONSOLE 1
V ASSEMBLY/OWNER MANUALS 1
W AC ADAPTOR 1

ASSEMBLY INSTRUCTIONS
6
Basic Assembly Principles
Here are a few basic tips that will aid in the assembly process .
By using these principles, you can simplify each process and save
yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need
for each step and thoroughly read the assembly instructions for that
step prior to starting assembly for the step.
2. When attaching two pieces, gently lift and look through the bolt holes
to help guide the bolt through the holes.
3. As a general rule, and for all bolts and nuts, turn bolts or nuts toward
the right to tighten and left to loosen. Or you can remember the
mnemonic: “Righty tighty, lefty loosey.”

7
ASSEMBLY INSTRUCTIONS
Step 1 Install Rear Stabilizer and Extrusion Handlebar
Parts:
• Two Extrusion Assemblies (Ref. H)
• Rear Stabilizer (Ref. G )
 •ExtrusionHandlebarAssembly(Ref.I)
Tools:
•SuppliedAllenWrench
1-1 Attach,butdonottighten,theExtrusionAssemblies(RefH)
totheRearStabilizerAssembly(RefG)usingtwelve
M8x15Lbuttonhead(Ref1)twelveM8washerslocking
(Ref5)andtwelveM8washersregular(Ref3).
1-2 AttachtheExtrusionHandlebarAssembly(RefI)totheExtrusion
AssembliesusingtwoM8x15Lbuttonhead(Ref1),
twoM8washerslocking(Ref5)andtwoM8washersregular
(Ref 3).
1-3CompletelytightenalloftheHardware.
H
GI
1
3
3
3
1
5
5
5

ASSEMBLY INSTRUCTIONS
8
Step 2 Install front stabilizer and Extrusion Assembly
Parts:
• Front Stabilizer (Ref E)
•ExtrusionAssembly(Fromstep1)
•MainUnit(RefA)
Tools:
•SuppliedAllenWrench
2-1 AttachtheFrontStabilizer(RefE)totheMainUnit(RefA)using
twoM8x25atheadscrews(Ref2)andcompletelytightenthe
hardware.
2-2 AttachtheExtrusionAssemblyfromStep1totheMainUnitusing
fourM8x25atheadscrews(Ref2)andcompletelytightenthe
hardware.
2-3IfExtrusionAssemblyisabovetheoor,standwithbothfeeton
thetworearextrusionsforapproximately20seconds,stepoffof
 theunit,andthenadjustfootpad(refQ)underextrusion
assemblyuntilitjusttouchestheooronbothsides
A
E
2
2
2
Q
Q

9
ASSEMBLY INSTRUCTIONS
Step 3 Install Console Mast
Parts:
• Console Mast (Ref K)
•MainUnit
Tools:
•SuppliedAllenWrench
3-1 ConnectthewireharnessfromtheMainUnittothe
wireharnessintheConsoleMast.
3-2 SlidetheConsoleMast(RefK)downontotheMainUnitand
secureusingsixM8x15Lbuttonhead(Ref1),sixM8washers
regular(Ref3)andsixM8washerslocking(Ref5).
NOTE:Becarefulnottopinchthewireswhenslidingthe
ConsoleMastontotheMainUnit
K
1
3
5

ASSEMBLY INSTRUCTIONS
10
Step 4 Install Console Handlebar
Parts:
•ConsoleHandlebar(RefD)
Tools:
•SuppliedPhillipsHeadScrewdriver
4-1 FeedtheWireHarness(RefW1)fromtheMast(RefK)andthe
ContactHeartRateWire(RefW2)fromtheConsoleHandlebar
throughtheholeintheConsoleHandlebar(RefD).
4-2 SecuretheConsoleHandlebartotheMastusingfour
M5x10Lphillpsscrews(Ref8).
K
8
D
W1
W2

11
ASSEMBLY INSTRUCTIONS
Step 5 Install Console
Parts:
• Console (Ref U)
Tools:
•SuppliedPhillipsHeadScrewdriver
NOTE:Beforeinstallingtheconsole,makesurethetoggle
switchonthebackoftheConsole(besidewireconnectors)
is set to EP.
5-1 Remove thefourM5x10phillpsscrews(Ref9)fromthebackof
theconsole.
5-2 ConnecttheWireHarness(RefW1)andContactHeartRateWire
(RefW2)tothebackoftheConsole.
5-3 ReinstalltheConsole(RefU)totheConsoleHandlebar(RefD)
usingthescrewsremovedinStep5-1.
U
W1
W2
D
9

ASSEMBLY INSTRUCTIONS
12
Step 6 Install Right and Left leg
Parts:
•RightLeg(RefR)
•LeftLeg(RefS)
Tools:
•SuppliedComboWrench
6-1 AttachtheRightleg(RefS),markedwithan“R”stickerthatcan
beremoved,tothepostontheCrank(RefC1)usingoneM8x20L
hexheadthreadlock(Ref10)oneM8washerlocking(Ref5)and
oneM8washerwide(Ref4).
6-2 RepeattheprocedurefortheLeftLeg(RefR)markedwithan“L”
stickerthatcanberemoved.
6-3 PlaceaRoundCover(RefJ)overtheheadofeachbolt.
Note:MakesurethewheelsontheLegsareproperlyseatedin
theExtrusionAssembies.Ifnot,theylegsmayhavebeen
reversed.
R
S
C1
J
J
10
54

13
ASSEMBLY INSTRUCTIONS
Step 7 Install Right and Left Lower Handlebars
Parts:
•ArmPivotRod(RefL)
•RightLowerHandlebar(RefQ)
•LeftLowerHandlebar(RefM)
Tools:
•2SuppliedComboWrenches
7-1 SlidetheArmPivotRod(RefL)throughtheConsoleMast
(Ref K).
7-2 SlidetheRightLowerHandlebar(RefQ),markedwithan“R”
sticker,alongwithoneM8wavewasher(Ref12)ontotheArm
PivotRodandsecureusingoneM8x20Lhexheadthreadlock(Ref
10)oneM8washerlocking(Ref5),oneM8washerwide(Ref4).
7-3 RepeattheprocedurefortheLeftLowerHandlebar(RefM)
markedwithan“L”stickerthatcanberemoved.Usethe
twosuppliedcombowrenchesthoroughlytightenthehardware
7-4 PlaceaRoundCover(Ref6)overtheheadofeachbolt.
Q
6
6
10
5
12
M
L
K
4

ASSEMBLY INSTRUCTIONS
14
Step 8 Install Right and Left Foot Assembly
Parts:
•FootMountPlateQty.2(RefT)
•RightFootAssembly(RefC)
•LeftFootAssembly(RefB)
•ArmCotterPin(RefN)
Tools:
•SuppliedAllenWrench
8-1 SlidetheshaftundertheLeftFootAssemblyintothePivot(RefP1)onthe
LeftLegAssembly.AlignaFootMountPlate(RefT)withthePivotand
FootassemblyandsecureusingoneM8x20Lbuttonhead(Ref11),
twoM8x15Lbuttonhead(Ref1),threeM8washerslocking(Ref5)and
threeM8washersregular(Ref3).
8-2 PositiontheLeftFootAssembly(RefB),markedwithan“L”,inthe
UbracketatthebottomoftheLeftLowerHandlebar(RefM).Inserta
CotterPin(RefN),fromtheinside,throughtheUbracketandFoot
AssemblyandsecurewithoneM8x20Lbuttonhead(Ref11)one
M8washerregular(Ref3)andoneM8washerlocking(Ref5).
NOTE:
 1.MakesureKeyonCotterPinengagestheSlotintheUbracket.(see
 detail).
 2.MakesuretheM8x20bolt(Ref10)staysconcentricwithCotterPin 
 (RefN),andthenusetooltotightenthebolt(Ref10).
8-3 RepeattheprocedurefortheRightFootAssembly(RefC)marked
withan“R”.
C
B
M
11 1
11
3
N
1
5
P1
T
Key
Slot
Detail
5
3

15
ASSEMBLY INSTRUCTIONS
Step 9 Install Upper Handlebars
Parts:
•RightUpperHandlebar(RefP)
•LeftUpperHandlebar(RefO)
Tools:
•SuppliedAllenWrench
9-1 SlidetheUpperLeftHandlebar(RefO)intotheLowerLeft
HandlebarandsecureusingfourM8x15lbuttonhead(Ref1)
fourM8washersregular(Ref3)andfourM8washerslocking
(ref 5).
9-1 RepeattheprocedurefortheUpperRightHandlebar(RefP).
P
O
3
5
1
35
1

ASSEMBLY INSTRUCTIONS
16
Step 10 Install Water Bottle Holder and AC Adapter
Parts:
•WaterBottleHolder(RefF)
•ACAdapter(RefW)
Tools:
•SuppliedPhillipsScrewdriver
10-1 AligntheWaterBottleHoldercomponents(RefF)withtheMast
asshownandsecureusingtwoM5x20phillipshead(Ref7).
10-2 ConnecttheACAdapter(RefW)totheunitasshown.
F
F
7

17
ASSEMBLY INSTRUCTIONS
Assembly is complete!
PleasereferencetheOwner’sManualforinformation
regardingcomputeroperation,productmaintenance,
warrantyinformation,andgeneraltnessand
exerciseguidelines.